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866-795-1586 • WWW.STONEAGETOOLS.COM

Warranties set forth herein extend only to End-Users, meaning customers 
acquiring, or that have previously acquired, a product manufactured by 
StoneAge (“Product”) for their own use and not for resale, either directly from 
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by StoneAge beyond 
those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations and conditions 

hereinafter set forth, StoneAge warrants its Product to be free from defects 
in workmanship and material for a period of one (1) year from the date of 

purchase by the End-User, provided that the end of the limited warranty 
period shall not be later than eighteen (18) months from the date of shipment 
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty 
Period”).  All replacement parts which are furnished under this Limited 
Warranty and properly installed shall be warranted to the same extent as 
the original Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited Warranty Period 
covering the original Product.  Replacement parts are warranted for the 
remainder of the original Limited Warranty Period.  This Limited Warranty 
does not cover any component part of any Product not manufactured by 
StoneAge.  Any such component part is subject exclusively to the component 
manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole obligation under 

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s 
inspection, to repair, replace or issue a credit for any Product which 
is determined by StoneAge to be defective in material or workmanship.  
StoneAge reserves the right to examine the alleged defective Product to 

determine whether this Limited Warranty is applicable, and final determination 
of limited warranty coverage lies solely with StoneAge.   No statement or 
recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modification to 
any of the provisions hereof or create any liability for StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of the Product 

is to be performed only by StoneAge authorized service representatives, 
including Dealers who are authorized repair centers, with StoneAge approved 
parts.  Information about StoneAge authorized service representatives can 
be obtained through the StoneAge website at www.stoneagetools.com/
service.  Unauthorized service, repair or modification of the Product or use of 
parts not approved by StoneAge will void this Limited Warranty.  StoneAge 
reserves the right to change or improve the material and design of the Product 

at any time without notice to End-User, and StoneAge is not obligated to make 
the same improvements during warranty service to any Product previously 
manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does not cover, and 

StoneAge shall not be responsible for the following, or damage caused by 
the following:  (1) any Product that has been altered or modified in any way 
not approved by StoneAge in advance in writing; (2) any Product that has 
been operated under more severe conditions or beyond the rated capacity 
specified for that Product; (3) depreciation or damage caused by normal 
wear and tear, failure to follow operation or installation instructions, misuse, 
negligence or lack of proper protection during storage; (4) exposure to fire, 
moisture, water intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not limited to lightning, 
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any 

other force majeure event; (5) damage to any Product caused by any attempt 

to repair, replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal maintenance parts 
and services; (7) damage sustained during unloading, shipment or transit of 
the Product; or (8) failure to perform the recommended periodic maintenance 
procedures listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for warranty 

service, the End-User must:  (1) report the Product defect to the entity where 
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited 
Warranty Period specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and (3) make the Product 
available to a StoneAge authorized service representative for inspection to 

determine eligibility for coverage under this Limited Warranty.  This Limited 

Warranty shall not extend to any person or entity who fails to provide proof of 

original purchase from StoneAge or a Dealer.  No Product may be returned for 
credit or adjustment without prior written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.   
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT 

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT 

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, 
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE 
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS 
LIMITED WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

7. 

LIMITATION OF LIABILITY.

  End-User specifically acknowledges that the 

Product may be operated at high speeds and/or pressures, and that as such it 
may be inherently dangerous if not used correctly.  End-User shall familiarize 
itself with all operation materials provided by StoneAge and shall at all times 
use and require its agents, employees and contractors to use all necessary 
and appropriate safety devices, guards and proper safe operating procedures.  
In no event shall StoneAge be responsible for any injuries to persons or 
property caused directly or indirectly by the operation of the Product if End-
User or any agent, employee, or contractor of End-User:  (1) fails to use all 
necessary and appropriate safety devices, guards and proper safe operating 
procedures; (2) fails to maintain in good working order such safety devices 
and guards; (3) alters or modifies the Product in any way not approved 
by StoneAge in advance in writing; (4)  allows the Product to be operated 
under more severe conditions or beyond the rated capacity specified for the 
Product; or (5) otherwise negligently operates the Product.    End-User shall 
indemnify and hold StoneAge harmless from any and all liability or obligation 
incurred by or against StoneAge, including costs and attorneys’ fees, to or by 
any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE 

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, 
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT 
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF 
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF 
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE 
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH 
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE 
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF 
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH 
DAMAGES. 

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN 
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR 
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE 
PRICE PAID BY THE END-USER FOR THE PRODUCT.  STONEAGE’S 
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS 
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE 
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND 
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE 
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE 

AND EXCLUSIVE REMEDY. 

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT 
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE 

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU 
PURCHASED. 

Some jurisdictions do not allow the limitation or exclusion of liability for 

certain damages, so the above limitations and exclusions may not apply to 
you.  This Limited Warranty gives you specific legal rights, and you may also 

have other rights which vary from jurisdiction to jurisdiction.  If any provisions 

of this Limited Warranty is held to be invalid or unenforceable, such invalidity 
or unenforceability shall not affect the validity or enforceability of the other 
portions hereof.

WARRANTY INFORMATION

Summary of Contents for PROPOSITIONER PROP-DBP

Page 1: ...PL 688 REV D 08 2020 PROPOSITIONER PROP DBP ACCESSORY USER MANUAL...

Page 2: ...ERS IN THE ABX PRO TRACTOR 12 INSTALL COLLET BLOCK 13 INSTALL ANGLED GUIDE TUBE 14 INSTALL CAMERA AND CAMERA MOUNT ON GUIDE TUBE 15 SUB ASSEMBLY 2 LINEAR DRIVE HANDLE 15 REPLACE THE ADJUSTABLE HANDLE...

Page 3: ...TROL BOX TO POSITIONER 28 CAMERA CONNECTION FROM POWER PACK TO POSITIONER 28 RAIL MOUNT INSTALLATION 29 ICM TOP MOUNT RAIL MOUNT TO MAN WAY FLANGE 29 DELTA T SIDE MOUNT RAIL MOUNT TO MAN WAY FLANGE 30...

Page 4: ...TO THEIR RESPECTIVE SECTIONS IN THIS MANUAL THE HOSE CONNECTIONS WILL BE MADE IN A LATER SECTIONS OF THIS MANUAL SUB ASSEMBLY 3 RAIL MOUNT SNOUT AND TOOL SUB ASSEMBLY 2 LINEAR DRIVE HANDLE SUB ASSEMBL...

Page 5: ...level option for contractors just starting out with hands free waterblasting equipment KEY FEATURES Modular system designed for portability and easy assembly Quick install with minimal tools Utilizes...

Page 6: ...Directive 2006 42 EC Machinery Directive EN ISO 12100 2010 E Safety of machinery General principles for design Risk assessment and risk reduction The Technical File for ProPositioner for Domed Bundle...

Page 7: ...7 866 795 1586 WWW STONEAGETOOLS COM NOTES PAGE LEFT BLANK INTENTIONALLY...

Page 8: ...ealth and Safety at Work Act 1974 and other relevant Health and Safety legislation The risk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiol...

Page 9: ...uality hoses intended for waterblast applications should be used as high pressure hoses Pressure rating of high pressure hoses MUST NEVER be exceeded Do not use a shrouded hose or hose with a steel pr...

Page 10: ...OLLERS FOR 8 4 HOSE PROP 460 BN24 GUIDE WELDMENT BN24 PROP 337 ADJUSTABLE HANDLE PROP 339 WASHER PROP 440 24 CAM MOUNT FOR DBP DBP 305 RAIL PLUG PROP 580 1 33 001 2 5 BOX RAIL EXTENSION KIT PROP 420 I...

Page 11: ...TH UMBILICAL HOSE CONNECTIONS O ACDA 61020019 K AIR ACTUATED DUMP VALVE WITH FITTINGS AND 1 4 TUBING O FPA SKR FOOT PEDAL DUMP WITH PRESSLOCK FITTINGS AND 1 4 TUBING THE PROP DBP ACCESSORY IS DESIGNED...

Page 12: ...Open the back cover of the ABX PRO Tractor by pulling the top two Quick Release Pins in the outward direction Figure 1 2 Push the Adjustable Handle in the counterclockwise direction to loosen the CAM...

Page 13: ...Hex Key fasten the Outer Hub Plates and Roller Washers onto the Rollers with two 5 16 socket head cap screws Use anti seize on the threads of the screws Figure 5 2 Push the back cover up into the clo...

Page 14: ...tor Guide into the until it comes to a stop The Air Fittings on the ABX PRO Tractor should be opposite the Collet Block and the Slide Block should be on the same side ABX PRO label Figure 8 FIGURE 8 C...

Page 15: ...ng area but may need to be repositioned on the Guide Tube after the whole assembly is complete Figure 10 Set This Assembly aside when complete PROP 339 Washer Blue Goop or equivalent anti seize PROP 3...

Page 16: ...entire Snout Figure 13 3 Leave enough hose slack coming out of the end of the Snout to continue to push the end of the hose through the ABX PRO Tractor and into the Guide Tube later in the assembly Fi...

Page 17: ...ct the color coded 3 8 Tubing to their respective push connect fittings located above the ROTARY and LINEAR labels on the base of the Control Box Figure 16 4 Turn the Air Valve ON and operate the Line...

Page 18: ...tand and slide the Monitor Mount on Figure 19 Return the Controller Box to the Stand and tighten the Thumb Screw The Monitor Mount collar should sit just under the Controller Box Collar 3 Hang the Pow...

Page 19: ...nce Hose onto the Pneumatic Dump Valve Assembly Be sure to use the appropriate anti seize thread lubricant and or pipe tape as recommended in the StoneAge Tool Fittings and Accessories Catalog at the...

Page 20: ...ench so the legs are free to slide in the slots of the Hub Plate but do not come off Figure 24 2 Loosen the Expansion Plugs x4 on each leg with the adjustable knobs Figure 24 ICM TOP MOUNT DOMED BUNDL...

Page 21: ...le Expansion Plugs into the tube locations that will allow the Spider Plate to be positioned on the tube face as shown Figures 27 28 6 When the Spider Plate is located as shown tighten the 4 Hex Bolts...

Page 22: ...l Clamp Push the Handle down to lock the Rail in place Figure 30 Unlocked FIGURE 30 Quick Release Pin FIGURE 31 Rotary Drive Drive Rail Slotted Side TECH TIP Be sure to face the slotted side of the ra...

Page 23: ...ive Figure 33 15 Slide the Linear Drive onto the rail and rotate both Adjustable Handles down to engage the gear Sliding it back and forth on the rail can help drop it into the slots Figure 33 16 Sepa...

Page 24: ...ve by pulling the Clamp Handle out and rotating it counterclockwise Figure 35 20 Insert the Slide Block on the ABX PRO sub assembly into the clamp on the Linear Drive Figure 36 21 The end of the Guide...

Page 25: ...Figure 38 24 Once it has been determined that the Linear Drive has enough stroke and the Guide Tube will not hit the wall during operation lock down the following Linear Drive Gear Engagement Handles...

Page 26: ...the Positioner system to clean the TOP CENTER LEFT and RIGHT areas of the tube face without hitting the walls These dimensional diagrams are for a 69in 1753mm tube face TOP FIGURE 41 CENTER Center Li...

Page 27: ...INCH 1753mm TUBE FACE LEFT AND RIGHT INSTALLATION DIMENSIONS FIGURE 42 LEFT Center Line Center Line in line with the man way FIGURE 43 RIGHT Center Line Center Line in line with the man way This is an...

Page 28: ...E 45 Diffuser Plate Rotary Drive Camera Linear Drive ABX PRO Tractor Positioner Connections Camera ABX PRO Tractor Linear Drive Rotary Drive Control Box Connections FIGURE 44 2 Feed one pair of supply...

Page 29: ...out and allows the hose to travel more freely Figure 46 2 Center the man way flange between the Fingers of the Trolley Clamp and loosely tighten with the Twist Knobs Figure 47 Do not insert the Snout...

Page 30: ...Trolley Washers 2 Loosening the Adjustable Handle on the Trolley will allow for adjustment of the Rail in and out of the dome Figure 50 Adjustable handle Rail Adjustment FIGURE 50 FIGURE 51 SIDE VIEW...

Page 31: ...down on the Camlock to secure in place Figure 53 Snout Guide tube Male Hose End Banshee Tool CAM Lever Indicator Pin FIGURE 52 Adjustable Handle DISENGAGED ENGAGED Banshee Tool Male Hose End on Flex...

Page 32: ...OFF position The DUMP lever when pushed forward provides air to the push connect fitting that is intended to supply air to a pneumatic dump valve to divert high pressure water to the tool When the FEE...

Page 33: ...whistle of the Banshee Tool exiting the tubes at the far side of the heat exchanger There is no visibility to the end of the tubes so listening for the high pitched whistle of the Banshee Tool exitin...

Page 34: ...of any multipurpose NLGI 2 grease Use mild soapy water to clean the equipment in order to remove corrosive materials Before storing the unit use compressed air to blow off debris and moisture Apply a...

Page 35: ...T 4 4 PROP 320 ROTARY DRIVE ASSEMBLY 4 5 PROP 330 LINEAR DRIVE ASSEMBLY 4 5 PROP 337 ADJUSTABLE M8 HANDLE 4 6 PROP 339 FLAT OVERSIZED M8 WASHER 4 6 PROP 340 GUIDE TUBE COLLET BLOCK ASSEMBLY 4 6 PROP 4...

Page 36: ...PLE 1 25 MNPT 1 2 BOP 090 5 CAMLOCK FEMALE SS 1 25 1 3 BOP 090 6 1 25 CORRUGATED SNOUT 1 BOP 090 7 001 7 X 1 25 CORRUGATED SNOUT WITH CAMLOCK CAM 102 V2 MONITOR ASSEMBLY PART NUMBER QTY 1 CAM 102 1 MO...

Page 37: ...1586 WWW STONEAGETOOLS COM CAM 200 AC AC POWER PACK US PLUG CAM 220 CAMERA HOUSING ASSEMBLY CAM 210 CIRCULAR CONNECTOR 4POS SCREW MALE CAM 245 CAMERA CABLE Input power requirements 100 240V AC 1 8A PA...

Page 38: ...ASSY CB PROP PRO 1 10 CB 745 15 PRODRIVE SUPPLY HOSE BUNDLE 1 11 CB 749 15 PRO POSITIONER UMBILICAL ASSEMBLY 2 12 CB PROP 1 P CONTROL BOX UPPER ASSY PEDESTAL 1 13 HC 025 1 NUT NYLOK 10 24 SS 8 14 GS 3...

Page 39: ...NTROL P6 2 18 CB 781 FTG ELBOW 45 P6M J8M 2 19 CB 782 PIPE NIPPLE P6P6 X 1 00 SS 2 20 CB 783 PIPE NIPPLE P6P6 X 3 00 SS 2 21 CB 784 FTG ADAPTER P6F PL8 2 22 CB 786 FTG ELBOW SWIVEL 90 P4M PL4 1 23 CB...

Page 40: ...483 FTG ADAPTER P4M PL6 1 1 CB 486 PILOT REGULATOR ASSEMBLY PART NUMBER QTY 1 CB 339 FTG MANIFOLD 90 P4M 2XPL6 1 2 CB 483 FTG ADAPTER P4M PL6 1 3 CB 704 PRESSURE REGULATOR 60 PSI 1 4 CB 704 1 BRACKET...

Page 41: ...ON AIR HOSE BUNA N PVC 250 PSI BLACK REF ONLY MC 5288K13 1 15 GPHO 0500 RUB RD 5 1 2 ID X 3 4 OD PUSH ON AIR HOSE BUNA N PVC 250 PSI RED REF ONLY MC 5288K13 1 15 GPHS 1500 OLE A BK 6 1 50 DIA HEAVY D...

Page 42: ...LAMP DRILLED 2 3 DBP 321 PUSH PLATE 1 4 DBP 322 THREADED ROD 2 5 DBP 323 THREADED ROD PLUNGER 2 6 DBP 324 RAIL CLAMP SHAFT 2 7 DBP 325 TOP PLATE 1 8 DBP 326 GUSSET 2 9 DBP 327 HIGH LOAD THRUST BEARING...

Page 43: ...2240D 04 HS 121 50 56 0 50 0 56 12 7 14 2 5 6 2240D 05 6 4 2440D 04 8 2 2740D 03 HS 121 56 61 0 56 0 61 14 2 15 5 8 4 DBP 330 DELTA T SIDE MOUNT TROLLEY CLAMP ASSEMBLY PART NUMBER QTY 1 BR 051 2 0 0 A...

Page 44: ...PROP 435 26 1 228 1 310 31 20 33 27 PROP 187 30 K DBP 187 30 DBP 188 28 PROP 435 28 1 310 1 392 33 28 35 35 PROP 187 32 K DBP 187 32 DBP 188 30 PROP 435 30 1 392 1 473 35 36 37 43 PROP 187 34 K DBP 1...

Page 45: ...1 11 PROP 338 BLOCK CLAMP 1 12 SRT 557 ADJUSTABLE HANDLE 25 20 X 1 19 2 NOTE 1 APPLY BLUE LOCTITE PN 242 OR EQUIVALENT 2 APPLY BLUE GOOP A SWAGELOK BRAND ANTI SEIZE TO THREADS OF THE HANDLE PART NUMB...

Page 46: ...PN 242 OR EQUIVALENT 2 APPLY BLUE GOOP A SWAGELOK BRAND ANTI SEIZE PART NUMBER QTY 1 BOP 033 QUICK PIN WITH LANYARD 1 2 GS 3M8 45 1 25 SHCS 2 3 GS 331 06 SHCS 31 18 x 1 50 SS 2 4 GS 331 10 SHCS 31 18...

Page 47: ...TENSION 1 1 4 DBP 305 RAIL PLUG ASSY 2 2 5 DBP 320 ICM TROLLEY CLAMP ASSY 1 6 DBP 330 DELTA T TROLLEY CLAMP ASSY 1 7 PROP 425 SNOUT CARRIAGE ASSEMBLY 1 1 PART NUMBER QTY 1 BOP 048 HOSE STOP ADAPTER PR...

Page 48: ...LE 1 3 PROP 441 24 PLATE CAMERA CLAMP 1 5 INCH 1 PROPOSITIONER PROP 430 001 SPIDER PLATE ASSEMBLY PART NUMBER QTY 1 GB 350 05 BOLT HEX 50 13 X 1 25 SS 4 2 GSF 331 03 24 FHCS 31 24 X 75 SS 4 3 GW 350 F...

Page 49: ...24 GUIDE WELDMENT BN24 PART NUMBER QTY 1 PROP 460 1 BN24 GUIDE TUBE 60 DEG FOR BN24 1 2 PROP 460 2 GUIDE TUBE BN24 1 3 PROP 460 3 GUIDE TUBE INSERT BN24 1 PART NUMBER PROP 580 1 33 001 QTY 1 BR 006 2...

Page 50: ...PA 100 FOOT PEDAL ASSY 1 2 FPA 102 HOSE ASSY 1 ACDA 6120019 K 20K DUMP VALVE ASSEMBLY WITH AIR FITTINGS PART NUMBER QTY 1 ACDA 61020019 DUMP VALVE 20K AIR FITTINGS 1 2 GPTB 0250 PUR95A GN 250 URETHANE...

Page 51: ...51 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 52: ...52 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 53: ...53 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 54: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Page 55: ...ccompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purchased i e StoneAge or t...

Page 56: ...1 866 795 1586 www STONEAGETOOLS com 2020 StoneAge Inc All Rights Reserved...

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