StoneAge PROPOSITIONER PROP-DBP, User Manual

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MAINTENANCE AND TROUBLESHOOTING
MAINTENANCE
Maintenance Item Frequency Maintenance Required
Air Motors After each use Apply a small amount of air tool oil directly into the forward and reverse
fittings. Then, briefly operate the controls at slow speed for a short duration
in each direction to coat the interior parts of the motor.
All Air Fittings After each use Always use the supplied plugs and caps to seal the air motor ports when
not in use. Make sure the plugs are clean and/or wipe them off before
inserting them into the air motor fittings.
All components the hoses pass
through After each use As wear occurs the rounded edges could become sharp and damage
hoses. Any components showing excessive wear should be replaced.
Roller grooves Before each use Replace roller if cuts or roughness is present. (See the Roller Removal and
Installation pages in this manual )
Hose After each use Install cap on threads to protect threads and prevent contamination.
Lubricator of control box Before each use Add oil when fluid drops below minimum level marking.
Guide Tube/Collet Block
After
each use Wash out any material build up to prevent components from being clogged.
Waterblast Tool After each use Remove tool, lubricate and store in clean container.
Rotary Drive Every 8 hours of
use Lubricate the two Zerks on the Rotary Drive with 1 to 2 pumps of any
multipurpose NLGI 2 grease.
Use mild soapy water to clean the equipment in order to remove corrosive materials. Before storing the unit, use compressed air to blow off
debris and moisture. Apply a small amount of air tool oil directly into the Linear and Rotary Drive fittings. Then, briefly operate the controls at
slow speed for a short duration in each direction to coat the interior parts of the motor. Always use the supplied plugs and caps to seal the
air motor ports when not in use. Make sure the plugs are clean and/or wipe them off before inserting them into the air motor fittings.
The ProPositioner (PROP-DBP), can be broken down into smaller components that should be stored in a clean and dry area.
STORAGE, TRANSPORTATION, AND HANDLING
Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the
ProPositioner (PROP-DBP),
and CONTROL BOX (CB-PROP-P).
TROUBLESHOOTING
Problem Solution
No air is delivered to tool -Check that shut-off valve near regulator is open
-Check that regulator is set to 100 psi
-Open flow control valves by rotating the brass colored speed controls in the
counterclockwise direction.
Hose is being damaged by Rollers -Check that the proper Rollers are installed (see roller and collet reference plate)
-Loosen CAM lever on ABX-PRO Tractor to reduce clamp force on hose.
-Check Rollers for excessive wear in groove
Hose slippage on Rollers -Check that the proper Rollers are installed (see roller and collet reference plate)
-Tighten CAM lever on ABX-PRO Tractor to retain clamp force on hose.