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15
4” BADGER TOOL SERVICE INFORMATION
TOOL SERVICE
Product training and proper tools are required to service this tool. If you are uncomfortable performing the
service, bring the nozzle to your authorized dealer. Please go to the link below for more information and
service videos for the 4 inch Badger.
https://www.stoneagetools.com/4inch-badger
The use of a bench vice and an arbor press is highly helpful. Take care throughout the entire procedure
to keep the internals clean and free from grit, lint, and contamination. Failure to do so could result in
premature tool failure after service.
LIST OF TOOLS:
• Bench Vise (recommended)
• Arbor Press (recommended)
• 18” adjustable wrench (such as Crescent
®
C718
Automatic Adjustable Pipe Wrench)
• 13/16” open end wrench or small adjustable
Crescent
®
Wrench
• Medium size flat-head screw driver
• Pick
• BAE 612 Tool Kit for 4” Badger Includes;
BAE 181 Wrench
BA 105 Seal Press Tool
LIST OF MATERIALS:
• Clean lint free rags or shop towels
• Anti-Seize - Swagelok
®
Blue Goop
®
StoneAge PN (GP 043 Blue Goop)
• Grease - Chevron Multifak
®
EP1
StoneAge PN (GP 049)
• Isopropyl Alcohol or Denatured Alcohol
Blue Goop
®
is a registered trademark of Swagelok
®
Company
Multifak
®
is a registered trademark of Chevron
®
Corporation.
VISCOUS FLUID FLUSH INSTRUCTIONS
1. Remove both Port Plugs in the Head
(BAE 040-RXX) (see below).
2. Fill the Syringe with viscous fluid by
removing the end near the handle,
pulling out the plunger, and pouring the
Viscous Fluid (BJ 048-F) in to fill the
Syringe Body. With plunger re-installed,
purge air out of Syringe hose.
3. Thread the syringe end into a port in the
Head. Hold the tool sideways, so the
bleed port is on top and the injection
port is on the bottom. Squeeze fresh
Viscous Fluid in until clean Viscous
Fluid comes out the bleed port. Keep
flushing new fluid until air bubbles stop
coming out of the bleed port.
4. Install a Port Plug into the bleed side
first. Remove the Syringe and install
the Port Plug back into the Injection
side port.
BJ 026
Port Plug
(Bleed)
BJ 026
Port Plug
(Injection)
BAE 040-RXX
Head
BC 410
Syringe
REMOVE
TO FILL
Viscous Fluid Flush
