background image

 

2090-0217 Rev 6

  

13

 

Vapor/Liquid Recovery Operations 

 

Perform the following steps when recovering refrigerant that is either in vapor or 
liquid form.   

 

NOTE

:  Refer to “R-410A Recovery – Special Notes” on page 20 when 

recovering R-410A. 

 

1. 

Turn off all electrical or mechanical power to the refrigerant device to be 
evacuated. 

2.  Make proper hose connections. Connect refrigerant hoses to recovery 

cylinder, STINGER, and A/C system as shown on page 15. When possible, 
use a manifold-gauge set to recover refrigerant from both the high- and low-
side service ports. This will speed up the recovery rates.  

 

 

CAUTION:

  If the 80% tank full shutoff cord is 

not

 used, then use 

a scale (P/N 2010-0000) to monitor the refrigerant level in the 
recovery cylinder in order to prevent overfilling.

 

 

CAUTION:

  When recovering R-410A, you must use a recovery 

cylinder approved for use with R-410A. 

Standard recovery 

cylinders with 350 psi working pressures are not approved for 
use with R-410A.

 

 

3.  Turn the inlet valve to the “CLOSED” position, the outlet valve to the 

“OPEN” position, and the PURGE valve to the “RECOVER” position.  Open 
the vapor valve on the DOT recovery tank. 

4. 

Use the rear mounted power switch to turn ON the STINGER. 

NOTE

:  When recovering liquid, in rare instances a “knocking” sound may 

come from the compressor. This indicates that too much liquid is 
entering the compressor. The inlet valve must be regulated 
(closed) until this knocking sound stops, otherwise compressor 
damage could occur. Pumping liquid when the compressor is 
knocking will damage the compressor, reduce the compressor life, 

and void the compressor’s warranty

. This condition is rare and 

should not occur under normal recovery operations. 

Summary of Contents for Refrigerant Recovery Unit

Page 1: ...Refrigerant Recovery Unit High Performance x Oilless x Commercial User Manual 2090 0217 Rev 6 April 2012...

Page 2: ...ing steps must be followed 1 Return the unit to the wholesaler from whom it was purchased along with proof of purchase original or copy of sales receipt 2 If the wholesaler determines the unit is elig...

Page 3: ...d Recovery Hose Connections 14 Liquid Push Pull Recovery Operations 16 Liquid Pull Recovery Charging Method 19 R 410A Recovery Special Notes 20 Purging the STINGER 22 DOT Recovery Cylinder Safety 23 R...

Page 4: ...tremely dangerous BEFORE handling refrigerants read the material safety data sheet from the refrigerant manufacturer CAUTION These instructions are for personnel trained and experienced in the handlin...

Page 5: ...t port will cause permanent damage to the unit and void the warranty CAUTION All refrigerant hoses recovery tanks refrigerant lines the STINGER unit and other vessels containing refrigerants should be...

Page 6: ...ith a three pronged grounded power cord x Use the proper extension cord Keep extension cord length to a minimum Use the following guide for choosing the proper extension cord 18 gauge cord maximum len...

Page 7: ...t provides at least 4 air changes per hour or the equipment should be located at least 18 above the floor x Use recommended accessories Follow the instructions that accompany all accessories Improper...

Page 8: ...P High Performance Oilless Cooling Two Cooling Fans Protection High pressure cutoff at 550 psi Compressor is protected by circuit breakers and internal compressor thermal sensor Optional 80 tank full...

Page 9: ...2090 0217 Rev 6 9 Descriptions of Features Figure 1 Stinger Front View...

Page 10: ...outlet discharge pressure Purge Valve This valve determines what function the STINGER performs This valve is UP during recovery operations and DOWN for purging and liquid push pull operations Inlet Po...

Page 11: ...ank Full Shutoff Cord option is installed the STINGER will not operate unless it is connected to a recovery cylinder with a compatible level float switch If the recovery cylinder doesn t have a float...

Page 12: ...l accessory Part Number 2090 0091 connects to a DOT recovery cylinder s overfill sensor It automatically shuts the STINGER off when the recovery cylinder reaches 80 of its liquid fill limit Storage Po...

Page 13: ...er to prevent overfilling CAUTION When recovering R 410A you must use a recovery cylinder approved for use with R 410A Standard recovery cylinders with 350 psi working pressures are not approved for u...

Page 14: ...position pointing UP c Turn ON the STINGER and monitor the inlet gauge The purge operation is complete when the inlet pressure gauge shows a vacuum Standard Recovery Hose Connections IMPORTANT NOTES...

Page 15: ...2090 0217 Rev 6 15 Figure 3 Standard Recovery Hose Connections...

Page 16: ...following conditions are present in the system being evacuated the liquid push pull operations may not be practical and vapor recovery operations should be performed 9 The equipment contains less tha...

Page 17: ...ON When recovering R 410A you must use a recovery cylinder approved for use with R 410A Standard recovery cylinders with 350 psi working pressures are not approved for use with R 410A 3 Turn the inlet...

Page 18: ...18 2090 0217 Rev 6 Figure 4 Liquid Push Pull Recovery Operation...

Page 19: ...igerant virgin refrigerant does not contain oil CAUTION Routinely pumping virgin refrigerant through the STINGER can remove lubrication from the compressor resulting in premature failure Use the liqui...

Page 20: ...the instructions below to ensure trouble free R 410A recovery NOTE Hose connections are the same for recovering R 410A Connect hoses as shown in the vapor recovery diagram below Under normal operating...

Page 21: ...2090 0217 Rev 6 21 Figure 6 Special Notes for R410 A Recovery...

Page 22: ...TEPS 1 After recovery operations are complete and with the unit still powered ON and running make the following control valve position changes refer to illustration below x Turn the inlet valve blue k...

Page 23: ...at 400 psi with a pressure relief set at 600 psi should be used to recover R 410A Failure to use the proper cylinder can be extremely dangerous If your STINGER is equipped with the optional 80 tank f...

Page 24: ...s ARI Guideline K for the safe filling and handling of used refrigerant This Publication is available from ARI at http www ari org The following information provides the safe fill weights for used ref...

Page 25: ...of refrigerant use the liquid push pull recovery method This method is three times faster than recovering liquid directly Refer to the liquid push pull instructions on Page 16 x When possible recover...

Page 26: ...26 2090 0217 Rev 6 Figure 8 Recovery Tips...

Page 27: ...ircuit board Connect yellow STI cord to tank If tank does not have a float switch short cord and use a scale Change tanks To restart power unit off and on again Check tank switch with multi meter Redu...

Page 28: ...cuts out within a few minutes pressure indication on low pressure gauge is low status LED is OFF Inlet valve is in PURGE or CLOSED position during recovery and low pressure switch activates Blocked in...

Page 29: ...Restriction in hoses or manifold gauge set Compressor seals worn Reduce tank temperature or change tanks Throttle gauge manifold valves and discharge valves to reduce pressure differential between LP...

Page 30: ...30 2090 0217 Rev 6 Schematic Diagram Figure 9 Schematic Diagram...

Page 31: ...ure Switch 550 psi 1 4 2013 0090 Fan 4 110 120 VAC 1 4 2013 0040 Fan 4 230 VAC 1 5 2014 0090 Vacuum Switch 1 7 2063 0150 Gauge Low Pressure 1 8 2063 0160 Gauge High Pressure 1 12 2014 0030 Circuit Bre...

Page 32: ...32 2090 0217 Rev 6 Figure 10 Stinger Exploded View...

Page 33: ...0400 8 Piston Journal Bearing 1 2081 0260 9 Crank 1 2077 0940 10 Crankcase Cover Gasket 1 2081 0390 13 Shim 0 002 1 2081 0420 14 Shim 0 003 1 2081 0430 15 Shim 0 005 1 2077 0950 16 O Ring 026 1 2081...

Page 34: ...34 2090 0217 Rev 6 Figure 11 Compressor Exploded View...

Page 35: ...ove referenced products are in conformity with the provisions of the following standard s and is in accordance with the following directive s Standard s EN 61326 1 2006 General EMC Requirements Electr...

Page 36: ...36 2090 0217 Rev 6 World Headquarters 621 Hunt Valley Circle New Kensington Pennsylvania 15068 Phone 724 334 800 736 334 5001 mail help MyBacharach com...

Reviews: