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 17 West St., W. Hatfi eld, MA 01088 

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 800.582.8423 

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 413.247.3380 

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 fax 413.247.3369 

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 [email protected] 

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 www.stiebel-eltron-usa.com

Simply the Best

INSTALLATION INSTRUCTIONS 

SOL 27 PREMIUM S & W COLLECTORS - 230016 & 230017

Collector Spacing

For latitudes up to 50°, use the following distances for 
mounting solar arrays behind each other. For higher 
latitudes, it may not be practical at all to orient solar arrays 
behind each other because of the low sun angle.

At least 25 ft. (7.6 m)

Array spacing for 45° Vertical Mounting

on a flat roof or ground.

At least 14 ft. (4.0 m)

Array spacing for 45° Horizontal Mounting

on a flat roof or ground.

6  Commissioning the System

6.1  Pressure and Leak Test

After the pipe work has been installed and the collectors 
have been connected it will be necessary to pressure-test 
the system to detect leaks before fi lling the solar loop with 
heat transfer fl uid. Propylene glycol solutions can leak 
from much smaller gaps than can water; so such testing is 
critical to assuring a successful installation. Recommended 
test pressure is 80 psi. Thermal pipe insulation should 
be installed only after the leak test has been successfully 
completed.

It is recommended that compressed air be used to test the 
system for leaks, as it is very easy to make repairs and it will 
prevent loss of solar medium, spills, property damage, and 
messy clean-up problems. Air is also capable of revealing 
very small leaks, that water may not reveal, through which 
propylene glycol will often leak. Leaks will be evident from 
the sound of escaping air, observation of bubbles emanating 
from fi ttings and other leak-prone components that are 

coated with soapy water, and watching the pressure gauge 
over time. Bear in mind that the pressure gauge will vary 
some based on temperature of the air, so one must try to 
read the pressure at nights when the system cools down to 
ambient temperature or when covered.

6.2  Setting the Expansion Tank Pre-charge Pressure

While the leak testing is being performed, the installer 
should set the expansion tank’s pre-charge pressure. 
Make sure that the “wet” side of the expansion tank (pipe 
connection) is vented to atmosphere. Using a compressor, 
pre-charge the tank with air (or use pressurized nitrogen) to 
a fi nal pressure of 5 psi less than the target system pressure. 
For example, if the fi nal target system (solar loop) pressure 
is to be 50 psig, fi ll the expansion tank to 45 psig (which is 
the recommended default value). When complete, cap the 
Schrader valve fi tting and re-attach the tank to the pump 
station. Make sure the expansion tank always faces up (the 
Schrader valve must be pointed down).

6.3  Final Charging & Venting

The solar heating system must be fi lled exclusively with the 
premixed propylene glycol heat transfer medium. Stiebel 
Eltron glycol containers have been premixed and require no 
further treatment. Never mix water with the heat transfer 
fl uid, otherwise the essential characteristics and corrosion 
protection can no longer be guaranteed. The system must 
not be topped off with water.

More Information

For more detailed instructions on how to fi ll, fl ush & charge 
the solar loop, consult the pump station manual.

7  Maintenance & Care

Specialists should carry out an annual inspection of the 
solar heating system to ensure proper functioning of the 
system and its components, including the control unit, safety 
equipment, and tank. System components (fi ttings, thermal 
insulation, mounting hardware, fasteners, etc.) exposed 

Summary of Contents for 230016

Page 1: ...OPERATION AND INSTALLATION HIGH PERFORMANCE FLAT PLATE COLLECTOR SOL 27 PREMIUM S SOL 27 PREMIUM W CLICK ANYWHERE on THIS PAGE to RETURN to SOLAR HOT WATER GUIDES at InspectApedia com...

Page 2: ...instructions or improper use voids the warranty Save these instructions for future reference Installers should leave these instructions with the consumer If you have any questions regarding the insta...

Page 3: ...E ORIGINAL CLASSIFICATION OF THE SYSTEM UNAU THORIZED ALTERATIONS TO THIS SYSTEM COULD RESULT IN A HAZARDOUS CONDITION AND COULD VOID THE MANUFACTURER S WARRANTY Shut down Except for repair and or eme...

Page 4: ...ght 85 5 2171 mm 46 1 1171 mm Width 46 1 1171 mm 85 5 2171 mm Depth 3 8 96 mm 3 8 96 mm Weight 88 2 lb 40 kg 89 3 lb 40 5 kg Casing material Aluminum corrosion resistant Glass cover ESG Glass thicknes...

Page 5: ...llation Pipework Installation Use copper or stainless steel pipes or corrugated stainless steel hoses for the supply and return lines Pipe diameter is depended on length of run and expected ow rates R...

Page 6: ...e nighttime winter temperatures below 30 F may need thicker pipe insulation to prevent pipe freeze ups or slushing of the antifreeze mixture Minimum Insulation Thickness Diameter of Pipe Minimum thick...

Page 7: ...re it is seated in the groove of the collector trim at the top and in the bottom groove of the collector 5 When the grip is positioned correctly tighten the xing screws 6 Attach the remaining grips on...

Page 8: ...TO ONE ANOTHER IF THE SPACER IS REMOVED BEFOREHAND THE CONNECTOR MAY BE DAMAGED WHEN THE SECOND COLLECTOR IS PUSHED INTO PLACE Inter panel connector Spacer Connecting clip 1 Insert the plug in connec...

Page 9: ...en collector and plug in connection 3 Secure the connecting clip by pushing down on the locking tab 4 Install the inlet of the collector array in the same manner Collector Sensor The correct connectio...

Page 10: ...ews in accordance with DIN 571 at least 10 x 80 of stainless steel per collector If multiple arrays of collectors are being installed on a at roof one behind another the recommended spacing between th...

Page 11: ...arrays either SOL 27 Premium S or W panels can be used Use the following pictures and tables for reference when determining how to install your tilt mount collectors Flush Mount Vertical Side by side...

Page 12: ...k 30 60 560203 0 1 1 1 Horizontal X Brace 560206 0 0 1 2 Double Mounting Frame 230170 1 2 3 4 Frame Connector Kit SFC 001 0 1 2 3 Mounting L Bracket Flashing Kits Asphalt 560104 L 4 8 12 16 S5U L 102...

Page 13: ...e and isolation valve Flow Meter S Temperature Sensor T Thermometer Expansion Tank Air Fill Valve Disconnect Valve Solar Collectors S2 S3 T S4 Solar Storage Tank Coil in tank Heat Exchanger mixing val...

Page 14: ...ts that are coated with soapy water and watching the pressure gauge over time Bear in mind that the pressure gauge will vary some based on temperature of the air so one must try to read the pressure a...

Page 15: ...e collector framewall or absorber plate 5 To glass breakage 6 To conditions resulting from the introduction of harmful chemicals caustic uids or liquids deleterious to copper tubing including improper...

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Page 18: ...site Site System operator Installation site Collectors Collectors number type Collector surface area System speci cations System height Pipe run length Ventilation Solar uid type concentration Max ow...

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