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Steris Basil 4700, Maintenance Manual

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4-1

764333-098

4.1  GENERAL

WARNING – PERSONAL INJURY AND/OR
EQUIPMENT DAMAGE HAZARD:

• Regularly scheduled preventive maintenance,

in addition to faithful performance of minor
maintenance described in this manual, is
required for safe and reliable operation of this
equipment. Contact STERIS to schedule pre-
ventive maintenance.

• Only STERIS or STERIS-trained service techni-

cians should make repairs and adjustments to
this equipment. Maintenance done by inexpe-
rienced, unqualified personnel or installation
of unauthorized parts could cause personal
injury, invalidate warranty or result in costly
damage. Contact STERIS regarding service
options.

WARNING – ELECTRIC SHOCK AND/OR
BURN HAZARD:.

• Disconnect all utilities to unit before servicing.

Do not service unit unless all utilities have
been properly locked out. Always follow local
electrical codes and safety-related work prac-
tices.

• Fasteners and star washers are used to

ensure protective bonding continuity. Always
reinstall any star washer which may have been
removed during installation or servicing.

The sample preventive maintenance guide included in
this section (

Table 4-1

) should be used as a guideline

for determining the frequency of preventive mainte-
nance. This will prove useful in helping ensure proper
maintenance of your washer.

Maintenance procedures described in this section must
be performed as required at the suggested frequency.
The indicated frequencies are minimums and can be
changed if washer use warrants. 

If a problem occurs, refer to 

S

ECTION

 5, T

ROUBLE

-

SHOOTING

.

Refer to 

I

LLUSTRATED

 

PARTS

 

BREAKDOWN

, of this man-

ual for recommended spare parts list.

4.2  PREVENTIVE MAINTENANCE 

SCHEDULE

It is important, for proper and efficient operation of
washer, to set up a schedule of periodic inspection and
maintenance following established institutional prac-
tices. Close attention should be paid to conditions in
operating environment which will affect frequency of
some maintenance procedures indicated (e.g., mineral
content of water supply, washer usage).

The following schedule should be used as a guide to
properly maintain washer. These procedures should
be carried out only by qualified service technicians.
Contact STERIS when service is required.

IMPORTANT: 

A listing of the Safety Precautions to be observed when operating and servicing this Cage

and Rack Washer can be found in 

S

ECTION

 1

 of this manual. Do not operate or service the equipment

until you have become familiar with this information.

Table 4-1. Preventive Maintenance Schedule

Recommended frequency of inspection is indicated in the right column. 
Usage and utility conditions may require more or less frequent inspections. 

Suggested 
Frequency

1.0 

PREPARATION FOR PREVENTIVE MAINTENANCE

1.1

Discuss equipment operation with department personnel.

6 x/yr

1.2

Inspect printouts for signs of trouble.

6 x/yr

1.3

If required, install test equipment.

A/R

1.4

Before servicing equipment, use Lockout-tagout practices. Always follow local

occupational health and safety regulations as well as electric and plumbing codes.

every inspection

Service Charges may be incurred. Consult your warranty for details

Section 4: Inspection and Maintenance

Summary of Contents for Basil 4700

Page 1: ...MAINTENANCE MANUAL Basil 4700 Cage and Rack Washer 2008 10 15 P764333 097 ...

Page 2: ... 098 ILLUSTRATED PARTS BREAKDOWN P764333 099 REFERENCE DRAWINGS Cycle Description Chart 920509 969 Equipment Drawing 920509 921 Process and Instrument Diagram 920510 019 Electrical Drawing 920509 795 iii 764333 097 TABLE OF CONTENTS Section Title Document Number ...

Page 3: ...OPERATOR MANUAL Basil 4700 Cage and Rack Washer 2008 08 14 P920509 645 ...

Page 4: ... replacement copies providing the serial and model numbers of the unit Advisory IMPORTANT A listing of the Safety Precautions to be observed when operating this washer can be found in SECTION 1 Do not oper ate the equipment until you have become familiar with this informa tion Any alteration of this equipment not authorized or performed by STERIS will void the warranty Alteration of equipment whic...

Page 5: ...mplete line of accessories for use in this equip ment Please contact STERIS for details Certification This Basil 4700 Cage and Rack Washer meets the applicable requirements of the following standards Underwriters Laboratories Inc UL UL 61010 1 Second Edition Canadian Standards Association CSA CAN CSA C22 2 No 61010 1 Second Edition Manufacturer Corporation STERIS Canada Quebec Qc CANADA ISO 13485 ...

Page 6: ...Login Passwords 3 2 3 2 2 Automatic and Manual Mode 3 2 3 2 3 Supervisor Mode 3 2 3 2 4 Service Mode 3 2 3 2 5 Operator Terminal Touch Screen 3 3 3 2 6 Audible Signal 3 4 3 3 LOCK UNLOCK INIT Key Switch 3 5 3 4 Printer 3 5 3 5 Typical Printouts 3 6 3 6 Oscillating Jet System 3 7 3 7 Safety System 3 8 3 8 Heat Exchanger 3 9 3 9 Automatic Detergent Injection System 3 10 3 10 Reusable Throwaway Deter...

Page 7: ...k 4 12 4 8 7 PUMP DRV Function 4 12 4 8 8 DRIVE Function 4 12 4 9 Responding to a Fault 4 14 4 10 Pause a Cycle 4 15 4 11 Abort a Cycle 4 15 4 12 Shutdown 4 16 4 13 Power Failure 4 16 5 CYCLE AND CONTROL VALUE PROGRAMMING 5 1 5 1 General 5 1 5 2 Supervisor Mode 5 3 5 2 1 Supervisor Mode Menus 5 3 5 2 2 Accessing Supervisor Mode 5 3 5 3 Cycles Menu 5 4 6 ROUTINE MAINTENANCE 6 1 6 1 Preventive Maint...

Page 8: ...1 Grease Exhaust Fan Bearings 6 10 6 5 2 Clean Side Tanks 6 11 6 5 3 Clean Drain Discharge Temperature Control Probe 6 12 6 5 4 Replace Detergent Squeeze Tube 6 13 6 5 5 Replacing Detergent Container 6 14 6 6 Printer Paper Roll Replacement 6 15 6 7 Changing Printer Ribbon Cartridge 6 17 7 TROUBLESHOOTING 7 1 8 REPLACEMENT PARTS AND PRODUCTS 8 1 TABLE OF CONTENTS Cont d Section Number Description P...

Page 9: ...in Valves 4 1 4 2 Accessories 4 3 4 3 Cycle Operation Display Flowchart Typical 4 9 4 4 Manual Control Mode 4 13 4 5 Resume or Abort a Cycle 4 15 5 CYCLE AND CONTROL VALUE PROGRAMMING 5 1 Supervisor Mode Flowchart 5 5 6 ROUTINE MAINTENANCE 6 1 Spray Header Flush Plug 6 7 6 2 Self Cleaning Screen 6 8 6 3 Exhaust Fan Grease Fittings 6 10 6 4 Manual Drain Valve 6 12 6 5 Detergent Supply Pump 6 13 6 6...

Page 10: ...n Unit 1 3 1 2 Definition of Symbols on Identification Nameplate 1 4 6 ROUTINE MAINTENANCE 6 1 Preventive Maintenance Guide 6 2 7 TROUBLESHOOTING 7 1 Troubleshooting Chart 7 2 7 2 Fault Chart 7 7 8 REPLACEMENT PARTS AND PRODUCTS 8 1 Replacement Parts 8 1 LIST OF TABLES Table Number Description Page ...

Page 11: ...over suction plate Never perform cleaning of wash chamber until full cycle has been completed If cycle has not been completed contaminated debris or water may remain in the bottom of the wash chamber Keep fingers away from door hinges to prevent pinching Items in washing cart may move during processing and be filled with residual hot water or protrude from cart at the end of the cycle Always wear ...

Page 12: ...dry Promptly clean up any spills or condensation If spilled liquids are deter gents or other chemicals follow safety precautions and handling procedures set forth on detergent or chemical label and or Material Safety Data Sheet MSDS Always use non foaming chemical for effective cleaning and proper pump and water level control opera tion Follow manufacturer s recommendations for amount of chemical ...

Page 13: ...e stainless steel Clean ers rubbed in a circular motion applied with a wire brush or steel wool will scratch and dull stainless steel Do not use these cleaners on painted surfaces When choosing a detergent select one with a low chloride content Detergents with a high chloride con tent can corrode stainless steel 1 Vaseline is a trademark of Cheseborough Pond s Incorporated Table 1 1 Definition of ...

Page 14: ... Nameplate Symbol Definition MODEL Model Number of The Unit S N Serial Number of The Unit V3 Volt Number of Phase 3 or 1 Alternate Current WIRE Number of Wires In The Electrical Cable Ground Not Included YEAR Year of Manufacture of The Unit k Kilovolt Ampere A Amperage Hz Hertz Frequency of The Unit ...

Page 15: ...or proper voltage and amperage 2 1 1 Voltage Amperage and Power Consumption Basil 4700 Cage and Rack Washer operates on 208 V 60 Hz 3 phase 25 Amps 480 V 60 Hz 3 phase 15 Amps A protective ground is required Class 1 Equipment Maximum currents and power consumptions are indicated on nameplate Main supply voltage not exceeding 10 of nominal voltage Installation category Overvoltage Category II Alway...

Page 16: ...to test installation and demonstrate proper equipment operation To allow service of unit without shutting off building supply lines shutoff valves not provided by STERIS for maintenance pur poses are installed on steam and water lines to unit Shutoff valves must be capable of being locked in OFF position only Disconnect switches not provided by STERIS are installed in electric supply lines near wa...

Page 17: ...screen assembly functioning properly Carriage drive motor rotating in direction shown by arrow Carriage drive system functioning properly Carriage drive motor amperage within rating indicated on the motor Optional exhaust fan rotating in direction shown by arrow All piping is leak free Chamber sump steam coil functioning properly Door safety switch es functioning properly Cabinet joints are comple...

Page 18: ...enz 200 Acid Based Cage Wash Detergent Acidic formulated to remove urine scale animal fats oils and other organic soils from cage materials Liquid Descaler Acid Based Scale Remover for removing scale and other hard water deposits For use in animal care centers NOTE Certain products may not be available in your area Contact your STERIS representative for availability of these products and for order...

Page 19: ...cycles to process a wide variety of loads Computer control system monitors and automati cally controls all cycle operations Before operating washer it is important to become familiar with all control locations and functions see Figure 3 1 IMPORTANT A listing of the Safety Precautions to be observed when operating this Cage and Rack Washer can be found in SECTION 1 Do not operate equipment until yo...

Page 20: ...e technician can access Service mode A pre defined password is required to access Service mode 3 2 2 Automatic and Manual Mode Automatic and Manual mode can be selected from mode selection screen No login is required to enter in Automatic or Manual modes When accessory rack is in proper position inside wash chamber operator closes door manually selects desired cycle on touch screen presses START t...

Page 21: ...Options screen to access Supervisor Mode Login screen Service mode Press Service mode on Options screen to access Service Mode Login screen CLOSE Press X CLOSE on touch screen to exit a screen and return to previous screen Left or Right arrow For forward and back navigation Press Left or Right arrow on touch screen to scroll across a screen to view all menus and or possible selections available BA...

Page 22: ... current cycle written data of parameters PRINT Press PRINT on touch screen to print specific information from the Cycle Service and Supervisor modes CYCLES Press CYCLES on touch screen to access Cycles menu GEARS Press GEARS on touch screen to access Machine Setup menu Progress Bar Progress Bar is displayed on Chamber screen while cycle s is are in progress to show cycle s progress 3 2 6 Audible ...

Page 23: ... power up or the return of current after a power failure NOTE Selector returns automatically from initialization to UNLOCK position when key is released LOCK UNLOCK INIT key switch can be turned only using a key For added safety key must be accessible only to trained operators 3 4 Printer See Figure 3 2 A printer is available for use with the Basil 4700 Cage and Rack Washer Refer to printer User s...

Page 24: ...d rinse temperatures reached during cycle and total cycle processing time ALARM CONDITION When an alarm condition occurs generated printout lists type of alarm and time it occurred see Figure 3 3 Once operator presses ACK touch pad generated printout lists time when alarm was acknowledged Figure 3 3 Sample Alarm Printout ALARM 2007 03 30 09 43 59 COOLDOWN TANK TOO LONG TO DRAIN Figure 3 4 Sample P...

Page 25: ...e FIGURE 3 5 Each spray header is equipped with machined jets angled to reach all surfaces of load Oscillating jet system travels back and forth along length of chamber during recirculating spraying phase function Jet system is equipped with a safety clutch that stops movement of oscillating carriage if an obstruction is detected Figure 3 5 Oscillating Jet System Oscillating Carriage Spray Jets Sp...

Page 26: ...each side see FIGURE 3 6 If cable is pulled washer operation is immediately stopped Oscillating jet system is equipped with a mechanical clutch to disen gage carriage drive if an obstruction is encountered preventing damage to spray headers and load items Load side and unload side control panels are equipped with EMER GENCY STOP pushbuttons If pushbutton is pressed washer opera tion is immediately...

Page 27: ...ater reducing normal water solution heat up time see Figure 3 7 System is fully automatic and works during filling function of Pre wash Wash treatment if the corresponding tank is not present and Rinse phases Heat exchanger steam valve is energized only if tem perature is below 165 F 73 9 C Figure 3 7 Heat Exchanger Heat Exchanger Heat Exchanger Steam Throttling Valve ...

Page 28: ...load If using acid detergent with injection system acid detergent is auto matically injected into chamber sump during Acid Wash phase of a cycle Once sump is full control checks detergent concentration of solution in sump Acid detergent is then injected into sump until solution reaches set concentration level Acid detergent solution is monitored and maintained at set concentration level while reci...

Page 29: ...ssory Cycle must be programmed to process bottle cart during cycle oper ation 3 13 Automatic Water Flush System for Two Racks Automatic Water Flush System for two racks permits cleaning of facility s automatic watering system during normal cycle operation System includes a set of two hoses each equipped with a quick dis connect fitting mounted on service side carriage rail Hoses are manually conne...

Page 30: ...ically pumped to side tank where cold tap water is added Cold water remains on until water temperature in side tank reaches programmed set point Once cooled to set temperature side tank gravity drains to building drain system 3 15 Drain Discharge Cooldown System with Cold Water Injection Only Washer drain system is piped to automatically cool all drain dis charges using building cold water supply ...

Page 31: ...9 645 3 16 Exhaust Fan Exhaust Fan is mounted directly in washer exhaust line on top of unit see Figure 3 10 During unit operation exhaust fan removes residual vapors from wash chamber and directs vapors to building exhaust duct Figure 3 10 Exhaust Fan ...

Page 32: ...ris screens in bottom of sump are clean and properly installed 4 Open printer door and check sufficient amount of printer paper is available NOTE A colored warning stripe is visible when printer paper roll is near the end Refer to SECTION 6 6 PRINTER PAPER ROLL REPLACEMENT if paper is needed 5 If applicable ensure manual drain valves on bottom of tanks and acid detergent tank are closed see Figure...

Page 33: ... 92 mouse cages or 32 rat cages or shoe boxes covers and feeder tops IMPORTANT Use baskets for handling and cleaning various size bottles Lightweight basket design provides easy handling and simplifies transport and washing of bottles 5 x 5 Bottle Basket Used to wash 25 16 oz 454 mL bottles 4 x 6 Bottle Basket Used to wash 24 16 oz 454 mL bot tles 5 x 5 Bottle Basket Used to wash 25 short 4 10 cm ...

Page 34: ...4 3 Operating Instructions Operator Manual 920509 645 Rodent Cage Rack Universal Cage and Pan Wash Cart Pan Cart Bottle Washing Cart Typical Figure 4 2 Accessories ...

Page 35: ...play shows Mode Selection screen 2 On Mode Selection screen press AUTOMATIC touch pad Unit name temporarily appears on screen then screen displays first cycle selection menu 3 Press ARROW touch pads to select other cycle selection screens 4 When desired cycle name is displayed press CYCLE touch pad 5 Then press START touch pad 6 Washer automatically processes selected cycle as follows NOTE For cyc...

Page 36: ...p water is pumped to drain If water saver not enabled water still present in sump is gravity drained option If water saver is enabled sump water is sent back to alkaline tank If sump flush option is available water still present in sump is gravity drained If sump flush option is available water is injected in sump to remove debris If sump flush option is available refreshed water still present in ...

Page 37: ...end of recirculation Sump water is pumped to drain Water still present in sump is gravity drained option FINAL RINSE PHASE Hot water from building supply fills sump Final Rinse solution is recirculated through oscillating jet system for programmed amount of time Printer records time and solution temperature in chamber sump at beginning and end of recirculation Water contained in traveling spray he...

Page 38: ...ue is within allowed range water is mixed for the mix time to ensure water remains within allowed range If water gets out of allowed range control resumes injection If water is not within allowed pH range within 9 injections default value adjustable in service mode an alarm is generated pH METER IN COOLDOWN TANK Option With Cooldown Tank Mixing motor is activated all through neutralization phase N...

Page 39: ...e touch pad while cycle is in progress Temporarily extended phase times apply only to immediate cycle selected On completion of cycle phase times return to programmed setpoints After starting a cycle programmed time for each phase may be tem porarily extended only when particular phase process is in opera tion To extend phase time press EXTEND PHASE touch pad while actual phase process i e recircu...

Page 40: ...ouch Pad Returns to Previous Screen Returns to Previous Screen Returns to Previous Screen Select Appropriate Cycle To Bypass Phase To Extend Phase Time To See Next Cycle Menu To See Previous Cycle Menu PressDETAILS to View Cycle Data of Parameters STOP Touch Pad To View Previous Treatment Screen To View Next Treatment Screen ...

Page 41: ...cessible from Mode Selection screen To access Manual Control mode 1 From Mode selection screen press MANUAL touch pad 2 To perform specific manual functions refer to descriptions included in this section titled same as shown on display screen FILL selection allows manual filling of chamber sump DRAIN selection allows manual draining of chamber sump and tanks PUMP DRV selection allows manual operat...

Page 42: ...it is provided with a cooldown tank and cooldown tank is not empty it is drained prior to drain ing sump 5 When cooldown tank option is empty sump is drained NOTE Draining sump can be aborted at any time by pressing DRAIN touch pad again 4 8 4 Draining Alkaline Tank To drain Alkaline Tank manually proceed as follows 1 From Drain Menu press ALK TANK touch pad 2 Alkaline tank water is transferred to...

Page 43: ...k is drained NOTE Draining cooldown tank can be aborted at any time by pressing COOLDOWN TANK touch pad again 4 8 7 PUMP DRV Function To operate recirculation pump s and carriage jet system manually 1 From Manual Control press CARRIAGE touch pad 2 If sump is not full it is filled 3 When sump is full Recirculation pump s and carriage jet system start to operate until PUMP DRIVE is pressed again NOT...

Page 44: ... Press MANUAL Touch Pad Press Touch Pad Corresponding to Function to Perform Press Touch Pad Corresponding to Function to Perform Figure 4 4 Manual Control Mode Drain Function Shown Press X to Return to Previous Screen Press X to Return to Previous Screen ...

Page 45: ...uzzer or Press ACK on touch screen to acknowledge alarm and silence buzzer This records time at which operator acknowledged alarm Printer message is 3 If FAULT alarm requires no further action for example refer to SECTION 7 TROUBLESHOOTING or if operator has been able to solve fault condition using Troubleshooting Charts press RESUME CYCLE on touch screen to resume cycle operation Cycle resumes at...

Page 46: ...progress press STOP on touch screen Display shows RESUME OR ABORT CYCLE 2 Press RESUME CYCLE on touch screen to resume cycle Cycle resumes at beginning of phase where cycle was interrupted 4 11 Abort a Cycle If cycle needs to be aborted for any reason proceed as follows 1 Press STOP on touch screen Display shows RESUME OR ABORT CYCLE 2 Press ABORT on touch screen Figure 4 5 Resume or Abort a Cycle...

Page 47: ... except when per forming maintenance or repairs then operator needs to lockout tagout main electrical disconnect switch to OFF position 4 13 Power Failure If a power failure occurs when power is restored turn LOCK UNLOCK INIT key switch to INIT position control goes to Mode Selection screen If an accessory rack was in process cycle should be restarted from the beginning ...

Page 48: ...stom programming of special cycles Desired cycles values must be prop erly set to process accessory racks accordingly Cycles include various sequences of phases NOTE See Table 5 1 Cycle Description Chart for phase specifica tions IMPORTANT A listing of the Safety Precautions to be observed when operating this Cage and Rack Washer can be found in SECTION 1 Do not operate equipment until you have be...

Page 49: ...CLE ALARM TIME 60 SUMP HEATING ALARM 600 01 14 Ph 01 6000 NOT APPLICABLE 60 3000 PH MIXING TIME 45 DETERGENT MONITORING 180 VALUES ADJUSTABLE BY THE ALKALINE NEUTRALIZER INJECT 5 01 99 01 6000 OPERATOR IN AUTOMATIC MODE 02 99 PH NUMBER OF TRIES 9 DETERGENT INJECTION CONDUCTIVITY 500 CTW COLD TAP WATER WAIT 45 03 TO 15 100 40000 HTW HOT TAP WATER 30 99 ALKALINE CONTAINEMENT INJ TIME 2 DETERGENT INJ...

Page 50: ...TION 5 3 CYCLES MENU to create customized cycles and modify customized and preprogrammed cycles To modify cycles name icon To modify cycles phases parameters To reset cycle default parameters Printer to enable or disable printer 5 2 2 Accessing Supervisor Mode To access Supervisor mode proceed as follows 1 On Mode Selection screen press OPTIONS touch pad 2 On Options screen press SUPERVISOR MODE t...

Page 51: ... Access Supervisor mode as explained in SECTION 5 2 2 ACCESSING SUPERVISOR MODE Display shows Supervisor Mode screen 2 Press Modify Cycles on touch screen Display shows Cycles screen 3 Select and press appropriate cycle to modify Display shows Change Cycle screen Change Name to change cycle name use touch pad appearing on screen Press ENTER arrow to return to Change Cycle screen Change Icon Select...

Page 52: ...llow Scrolling Through Supervisor Menus X Touch Pad Returns to Previous Screen X Touch Pad Returns to Previous Screen X Touch Pad Returns to Previous Screen Select and Press Appropriate Cycle to Modify To View More Cycle Menus Select and Press Appropriate Touch Pad To Access PRINT Menu Left or Right Arrow Touch Pads Allow Scrolling Through Supervisor Menus Enter PASSWORD Press ENTER Touch Pad ...

Page 53: ...ARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Regularly scheduled pre ventive maintenance in addition to faithful perfor mance of minor mainte nance described in this manual is required for safe and reliable operation of this equipment Contact STERIS to schedule pre ventive maintenance Only STERIS or STERIS trained service personnel should make repairs or adjustments to this equip ment Mai...

Page 54: ...ways follow local occupational health and safety regulations as well as electric and plumbing codes Every Inspection 1 6 Verify equipment disconnect device is within easy reach and accessible to operator at all times Every Inspection 2 0 PLC CONTROL AND PRINTER 2 1 Inspect printer for proper operation 6 x yr 2 2 Replace printer as required A R 2 3 Verify paper takeup is working properly 6 x yr 2 4...

Page 55: ...essary 12 x yr 6 0 EACH SUPPLY LINE STRAINER 6 1 Inspect strainer for debris Clean as necessary 4 x yr 7 0 EACH STEAM TRAP 7 1 Inspect steam trap for proper operation 12 x yr 7 2 Rebuild steam trap as required A R 8 0 EACH VALVE 8 1 Inspect each valve Clean if necessary 4 x yr 8 2 Inspect each solenoid valve for proper operation Replace if necessary 4 x yr 8 3 Rebuild each solenoid valve based on ...

Page 56: ... yr 14 0 SAFETY FEATURES 14 1 Verify warning plates inside wash chamber for legibility If worn out broken or no longer legible replace with new ones 12 x yr 14 2 Test Emergency Stop cables for proper operation 12 x yr 15 0 FINAL TEST 15 1 Clean lint and dirt from components 12 x yr 15 2 Run unit through two cycles to verify proper operation Verify all displays and printouts 12 x yr 15 3 Remove all...

Page 57: ...move riser valve and inspect for debris Brush off and rinse under tap water if necessary WARNING PERSONAL INJURY HAZARD Always wear appropriate Personal Protective Equip ment PPE when cleaning or removing debris from bottom of wash chamber and over suction plate Never perform cleaning of wash chamber until full cycle has been completed If cycle has not been com pleted contaminated debris or water ...

Page 58: ...move general stains or a stainless steel remover for stubborn stains as follows a Using a damp cloth or sponge apply cleaner in a back and forth motion in same direction as surface grain b Thoroughly wipe off cleaner c Polish surface with a clean dry lint free cloth d Clean door windows with a general window cleaning product e Dry window with a lint free cloth WARNING ELECTRIC SHOCK HAZARD Disconn...

Page 59: ...wash chamber and proceed as follows 1 Observe jet nozzles during unit operation and inspect each nozzle to detect debris 2 Insert a wire smaller diameter than a jet nozzle into spray noz zles and push debris through nozzles into header 3 Remove flush plug from bottom of each spray header see Fig ure 6 1 4 Manually fill sump with water and run pump for 30 seconds to flush loosened debris from spray...

Page 60: ...tridge to remove any debris Inspect O ring for damage 6 Rinse filter under running water 7 Reinsert filter cartridge Reposition gaskets quick disconnect clamps and tighten NOTE Gasket should last for several inspection procedures When necessary order replacement gasket P117951 568 and P117951 392 from STERIS 8 Re energize washer utilities WARNING ELECTRIC SHOCK HAZARD Disconnect all utili ties to ...

Page 61: ... then press PUMP DRIVE touch pad 7 Once hard water deposits are removed select and start DRAIN function to drain descaler solution from sump 8 Manually fill and drain chamber sump again to remove any resi due 9 Press X touch pad to exit Manual Control mode and turn ON detergent pump WARNING CHEMICAL BURN AND OR EYE INJURY HAZ ARD Wear gloves and eye protection when using a des caling product Avoid...

Page 62: ...must be greased once at end of each day WARNING ELECTRIC SHOCK HAZARD Disconnect all utili ties to washer before servic ing Do not service washer unless all utilities have been properly locked out Always follow local occupational health and safety regulations as well as electric and plumb ing codes WARNING BURN HAZARD Allow unit to cool down before performing any ser vice on mechanical compo nents...

Page 63: ...k 5 Allow tank to partially drain then press COOLDOWN touch pad to stop cooldown tank draining 6 Lock disconnect switch in OFF position and close building sup ply valves 7 Lift off cover and flush out tank spraying inside of tank with a hose 8 Replace tank cover and re energize washer utilities 9 Resume draining side tank 10 When draining is complete screen returns to drain menu 11 Press X touch p...

Page 64: ...ure 6 4 Manual Drain Valve Manual Drain Valve WARNING ELECTRIC SHOCK HAZARD Disconnect all utili ties to washer before servic ing Do not service washer unless all utilities have been properly locked out Always follow local occupational health and safety regulations as well as electric and plumb ing codes WARNING BURN HAZARD Allow unit to cool down before performing any ser vice on mechanical compo...

Page 65: ...nto pump Feed tube through pump by manually rotating roller block 9 Spread lubricant over rollers in roller block 10 Replace pump cover and fasten with screws previously removed 11 Connect supply and injection hoses to ends of squeeze tube and attach clamps 12 Re energize washer utilities WARNING ELECTRIC SHOCK HAZARD Disconnect all utili ties to washer before servic ing Do not service washer unle...

Page 66: ...e adverse effects to exposed tissues Do not get in eyes on skin or attempt to swallow Read and follow precautions and instructions on detergent label and in Material Safety Data Sheet MSDS prior to handling detergent refilling detergent container or servic ing detergent injection pump or lines Wear appropriate Personal Protective Equip ment PPE whenever han dling detergent or servicing detergent i...

Page 67: ...old both edges of paper and insert it straight into paper slot of printer mechanism Printer feeds paper automatically 6 Press FEED Button to get desired length of paper fed through mechanism Do not pull paper in either direction through printer mechanism 7 Remove take up spool and insert leading edge of paper into slit on its shaft Wrap paper around spool two or three times tightly and install tak...

Page 68: ...perator Manual Routine Maintenance Latch Figure 6 7 Open Printer Cover Paper Cover Release Figure 6 8 Open Paper Cover Compartment Paper Feed Button Figure 6 9 Cut Paper Edge YES NO Figure 6 10 Install Paper Roll YES NO ...

Page 69: ... paper where it feeds inside mechanism and use Paper Feed Button to remove remaining paper in printer 3 Remove old cartridge by pressing cartridge where marked PUSH on right side 4 Turn Ink Cartridge Knob in direction of arrow to take up any slack in ribbon 5 Place new cartridge on mechanism so ribbon aligns between print head and platen Push down until it clicks in 6 Turn Ink Cartridge Knob in di...

Page 70: ...cautions to be observed when operating this Cage and Bottle Washer can be found in SECTION 1 Do not operate equipment until you have become familiar with this information WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Only STERIS or STERIS trained service technicians should make repairs and adjustments to this equipment Mainte nance done by inexperienced unqualified personnel or installati...

Page 71: ...justed adjust latch 4 Too much water entering chamber Water overflowing from drip gutter 1 Water level malfunctions Verify operation of water level clean as necessary 2 Fill solenoid valve remains open call STERIS 5 Detergent tank overfilling 1 Water level malfunctions verify operation of water level Clean as necessary 2 Fill solenoid valve remains open call STERIS 3 Drain line clogged flush out l...

Page 72: ...e hose connection on pump suction strainer call STERIS 6 Pump rotating in wrong direction call STERIS 7 Foam in chamber rinse chamber with cold water and decrease detergent injection rate call STERIS 8 Compression fitting on pump RTD located in suction pick up pipe is leaking air call STERIS 10 Carriage drive system not operating properly 1 Drive clutch loose call STERIS 2 Spray headers hitting se...

Page 73: ...toward load surfaces 9 Pump rotating in wrong direction call STERIS 15 Printing defect appears consis tently in the same column Debris trapped on print head dislodge debris by removing paper from printer inserting a one inch wide strip of bond type paper under the print head and moving the paper in both linear and circu lar motions 16 Unit will not start 1 Power OFF turn power ON 3 phase 2 Hot wat...

Page 74: ... Poor quality steam supply call STERIS 6 Condensate line locked call STERIS 7 Guarantee deactivated reactivate inside control panel 21 Unit is overheating 1 Temperature in excess of 195 F 91 C lower set point tempera ture 2 Stuck steam valve call STERIS 3 Leaking steam unions tighten unions 4 Leaking steam coil call STERIS 22 Sump overfilling 1 Faulty level sensing clean water level probes in sump...

Page 75: ... 3 Drain time set too short call STERIS 4 Facility drain plugged flush out drain line 26 Unit not cleaning properly 1 Temperature in excess of 195 F 91 C lower set point tempera ture 2 Self cleaning screen blocked remove clean and reinstall prop erly 3 Drain valve clogged call STERIS 4 Spray jets clogged Poke debris into jets remove plugs located at bottom of spray header run spray manually and re...

Page 76: ...pen 1 Close and latch door 2 Press ACK touch pad to acknowledge alarm 3 Press RESUME CYCLE touch pad to resume cycle operation 4 If condition reoccurs call STERIS 3 Alarm sounds and screen displays SUMP TOO LONG TO FILL and printer prints ALARM HH SS MM SUMP TOO LONG TO FILL Supply valves not fully open 1 Press ACK touch pad to acknowledge alarm 2 Open building and washer supply valves 3 Foam in c...

Page 77: ...al connection between sump RTD sensor and control call STERIS 5 Low dynamic steam pressure call STERIS 6 Faulty RTD sensor in chamber sump call STERIS 7 Press RESUME CYCLE touch pad to resume cycle operation 8 If condition reoccurs call STERIS 7 Alarm sounds and screen displays ALK TANK TOO LONG TO FILL and printer prints ALARM HH SS MM ALK TANK TOO LONG TO FILL Hot water supply valve closed 1 Pre...

Page 78: ... TANK FAILED TO REACH TEMP 1 Press ACK touch pad to acknowledge alarm 2 Steam supply valve not fully open open building and washer sup ply valves 3 Temperature set too high decrease programmed temperature set point 4 Fill water temperature too low increase temperature of building water supply 5 Faulty RTD sensor in detergent tank clean as necessary 6 Press RESUME CYCLE touch pad to resume cycle op...

Page 79: ...EACH TEMP 1 Press ACK touch pad to acknowledge alarm 2 Steam supply valve not fully open open building and washer sup ply valves 3 Temperature set too high decrease programmed temperature set point 4 Fill water temperature too low increase temperature of building water supply 5 Faulty RTD sensor in detergent tank clean as necessary 6 Press RESUME CYCLE touch pad to resume cycle operation 7 If situ...

Page 80: ...gged clean strainer 4 Press RESUME CYCLE touch pad to resume cycle operation 5 If situation reoccurs call STERIS 18 Alarm sounds and screen dis plays COOLDOWN TANK TOO LONG TO COOL and printer prints ALARM HH SS MM COOLDOWN TANK TOO LONG TO COOL 1 Press ACK touch pad to acknowledge alarm 2 Cold water supply valve not fully open open building and washer supply valves 3 Press RESUME CYCLE touch pad ...

Page 81: ... If situation reoccurs call STERIS 22 Alarm sounds and screen dis plays COOLDOWN RTD DEFECTIVE and printer prints ALARM HH SS MM COOLDOWN RTD DEFECTIVE 1 Press ACK touch pad to acknowledge alarm 2 Cooldown tank RTD malfunction clean RTD 3 Press RESUME CYCLE touch pad to resume cycle operation 4 If situation reoccurs call STERIS 23 Alarm sounds and screen dis plays pH TOO LOW CHECK INJ SYSTEM and p...

Page 82: ...touch pad to acknowledge alarm 2 Communication malfunction call STERIS 3 Press ABORT CYCLE touch pad to abort cycle 26 Alarm sounds and screen dis plays CONDUC TOO LOW CHECK INJECT SYSTEM and printer prints ALARM HH SS MM CONC TOO LOW CHECK INJ SYSTEM Chemical container empty 1 Press ACK touch pad to acknowledge alarm 2 Verify and replace appropriate container 3 Press RESUME CYCLE touch pad to res...

Page 83: ...s ALARM HH SS MM UNKNOWN FAILURE DETECTED 1 A communication fault has occurred in the control call STERIS 2 Press ACK touch pad to acknowledge alarm 30 Alarm sounds and screen dis play shows WASHER LOCKED and printer prints HH SS MM WASHER LOCKED LOCK UNLOCK INIT key switch is in LOCK position 1 Turn key selector to INIT and then return selector to UNLOCK posi tion 2 Press ACK touch pad to acknowl...

Page 84: ... until you have become familiar with this information Table 8 1 Replacement Parts DESCRIPTION PART NUMBER QTY Common Parts O RING Self Cleaning Screen P117905 503 3 FUSE 5A 250V P117901 328 1 FUSE 0 5A 250V P117940 574 1 FUSE 3A 250V P117909 744 1 FUSE 8A 250V P117909 473 1 FUSE 30A 600V P117033 732 3 RELAY RT424615 P117914 766 1 SWITCH Water Level Madison M5010 P117903 117 1 SWITCH Water Level Ma...

Page 85: ... 4 TD52 P117950 360 1 Heat Exchanger KIT Repair 304 392 for Steam Valve 1 Brass 117950 999 822025 P117951 000 1 COIL 23881232 for Water Valve 1 Brass 117956 360 903 823 P117955 189 1 STEAM TRAP 3 4 TD52 P117950 360 1 Drain Discharge Cool Down KIT Repair 302 280 for Water valve 1 Brass 117903 825 8210G4 P117950 212 or P764315 482 1 COIL 23881232 for Water Valve 1 117903 825 903 823 P117955 189 1 Ex...

Page 86: ... P117950 174 1 COIL 23821232 for Water Valve 1 Brass 117956 359 SC8210G2 P117955 186 1 Vertical Rise Doors GASKET Door Bottom P117941 805 1 GASKET Door Top P117941 810 1 SWITCH Door 3SE2120 1E P117915 116 1 pH Neutralization and Detergent Monitoring System pH Probe P117909 559 1 Table 8 1 Replacement Parts Cont d DESCRIPTION PART NUMBER QTY ...

Page 87: ...MAINTENANCE MANUAL Maintenance Instructions Basil 4700 Cage and Rack Washer 2008 10 15 P764333 098 ...

Page 88: ... are trained in its operation and in its safe use personnel working with toxic chemicals and vapors if applicable have comprehensive instructions in the washer disinfector process relevant health hazards and methods to detect the escape of toxic materials there is regular training of all personnel con cerned with the operation and maintenance of the equipment attendance records are main tained and...

Page 89: ...Second Edition Manufacturer Corporation STERIS Canada Quebec Qc CANADA ISO 13485 ISO 9001 Certified Facility The base language of this document is ENGLISH Any translations must be made from the base language document STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX United Kingdom Sales and Service STERIS Corporation 5960 Heisley Road Mentor Ohio 44060 440 354 2600 800 ...

Page 90: ... A 2 7 2 5 3 Conductivity Sensor Calibration Channel A 2 7 2 5 4 pH Sensor Channel B If Option is Present 2 8 2 5 5 Edit Calibration Constants for pH Sensor 2 8 2 5 6 Temperature Calibration 2 8 2 5 7 pH Sensor Calibration Point 1 2 9 2 5 8 pH Sensor Calibration Point 2 2 9 2 5 9 Verification 2 10 2 5 10 Disposal of Buffer Solutions Used for Calibration 2 10 2 6 Enable Disable Printer 2 10 2 7 Sup...

Page 91: ...ain 3 3 3 8 2 Water Save Processing 3 3 3 8 3 Exhausting Phase 3 4 3 9 Sump pH Neutralization 3 4 3 10 Guaranteed Cool Down Tank Option 3 4 3 10 1 Cooling Phase 3 4 3 10 2 pH Neutralization Phase pH Meter Controller 3 4 3 10 3 Dumping Phase 3 4 3 11 Header System 3 5 3 12 Bottle Wash Option 3 5 3 13 Washer Monitoring 3 5 3 14 Alkaline Wash Tank Monitor If Option Applies 3 5 3 14 1 Alkaline Wash Ta...

Page 92: ...aders 4 6 4 4 4 Inspect Self Cleaning Screen 4 6 4 5 Monthly Cleaning Procedures 4 7 4 6 Routine Maintenance 4 7 4 6 1 Grease Exhaust Fan Bearings 4 7 4 6 2 Clean Drain Discharge Side Tanks 4 8 4 6 3 Clean Drain Discharge Temperature Control Probe 4 9 4 6 4 Replace Detergent Squeeze Tube 4 9 4 6 5 Replacing Detergent Container 4 10 4 7 Printer Paper 4 10 4 8 Changing Printer Ribbon Cartridge 4 12 ...

Page 93: ...le 7 5 7 6 Pump Motor 7 7 7 7 Verify Safety Cable Tension 7 7 7 8 Quick Disconnect Pneumatic Fittings 7 7 7 9 Thermostatic Steam Trap Replacement 7 7 7 10 Heat Exchanger Control Adjustments 7 7 7 11 How to Replace pH Controller 7 8 7 12 How to Calibrate Controller Output Signals 7 8 7 12 1 Conductivity Channel A 7 8 7 12 2 pH Channel B Only for Units with pH Option 7 10 7 13 How to Adjust pH Contr...

Page 94: ...tings 4 7 4 4 Manual Drain Valve 4 8 4 5 Replace Squeeze Tube 4 9 4 6 Replacing Detergent Container 4 10 4 7 Open Printer Cover 4 11 4 8 Cut Paper Edge 4 11 4 9 Install Paper Roll 4 11 4 10 Paper Cover Compartment 4 11 4 11 Changing Printer Ribbon Cartridge 4 12 6 FIELD TEST PROCEDURES 6 1 Manual Functions 6 3 7 COMPONENT REPAIR AND REPLACEMENT 7 1 Door Window and Gasket Replacement 7 2 7 2 Chemic...

Page 95: ...NS 1 1 Definition of Symbols on Unit 1 3 1 2 Definition of Symbols on Nameplate 1 3 2 SERVICE MODE PROCEDURES 2 1 Hardware Configuration 2 2 2 2 System Options 2 4 4 INSPECTION AND MAINTENANCE 4 1 Preventive Maintenance Schedule 4 1 5 TROUBLESHOOTING 5 1 Troubleshooting Chart 5 2 5 2 Fault Chart 57 LIST OF TABLES Table Number Description Page LIST OF ILLUSTRATIONS Cont d Figure Number Description ...

Page 96: ... personal injury invalidate warranty or result in costly damage Contact STERIS regarding service options Regularly scheduled preventive maintenance in addition to faithful performance of minor main tenance described in this manual is required for safe and reliable operation of this equipment Contact STERIS to schedule preventive maintenance To open doors from inside wash chamber pull EMERGENCY STO...

Page 97: ...ontacts skin or eyes immediately flush with running water for at least 10 minutes If contact was with eyes seek medical attention Allow unit to cool down before performing any service on mechanical components and on piping Components and piping become very hot during operation Pipes may be extremely hot To prevent slips keep floor dry Promptly cleanup any spills or drippage If spills or drippage a...

Page 98: ...n Pump Rotation Attention Consult Manual for Further Instructions Warning Risk of Electrical Shock Table 1 2 Definition of Symbols on Nameplate Symbol Definition MODEL Model Number of Unit S N Serial Number of Unit V_ Volt Number of Phase 3 or 1 Alternate Current WIRE Number of Wires in the Electrical Cable Ground Not Included YEAR Year of Manufacture of Unit k Kilovolt A Amperage Rating of Unit H...

Page 99: ... touch pad on mode selection screen 2 Press SERVICE touch pad on Options screen A numeric keyboard appears 3 On numeric keyboard screen enter predefined PASSWORD using available touch pads NOTE Predefined password is composed of last four digits of washer serial number inverted by pairs For example if last four digits are 1234 service access code is 3412 4 PressENTERonnumerickeyboard Displayshows ...

Page 100: ...rain Cooldown Option if present Filling Heat Exchanger Enables or Disables Heat Exchanger Option if present pH Neutralization To select type of neutralization None no neutralization Time Based Time based injection is performed before draining water pH meter A pH meter is used to inject proper amount of neutralizer before draining Cooldown Tank Enables Cooldown Tank if present Non Recirculated Fina...

Page 101: ...o Previous Menu Anytime Press X Touch Pad to Return to Machine Setup Press LEFT Arrow to Return to Previous Menu Figure 2 4 System Options Press RIGHT Arrow to Advance to Next Menu Refer to Table 2 2 for All System Options Anytime Press X Touch Pad to Return to Machine Setup Press RIGHT Arrow to Advance to Next Menu ...

Page 102: ...c Maximum time buzzer is activated for the end of cycle notification Detergent Monitoring Time 180 00 01 6000 Sec Maximum time allowed to reach conduc tivity setpoint before an alarm pH Neutralization Limits Low 06 01 14 Hi 09 06 09 pH Maximum minimum limits for pH neu tralization pH Neutralization Mix Time 45 1 99 Sec Time pH must be within range before draining Alkaline Neutralizer Inject XX Wai...

Page 103: ...ed To activate non recirculated final rinse washer door s must be closed To activate sump filling sequence washer door s must be closed To activate rack flush system washer door s must be closed To activatealkalinepump washer door s must be closed and acid pump must be off To activate acid pump washer door s must be closed and alkaline pump must be off To activate alkaline neutral pump washer door...

Page 104: ...HINE SERVICE touch pad Screen advances to Machine Service screen 3 Press CALIBRATION touch pad 4 In Calibration screen press MANUAL CALIBRA TION touch pad then follow calibration procedure instructions appearing on screen It is possible to calibrate pH sensor and conductivity sensor How to Restore Calibration Values Restore Calibration touch pad allows entering cal ibration values saved after prev...

Page 105: ...a 150mL beaker NOTE Buffer solution cannot be re used Do not return solution to container 2 Carefully take sensor out from sampling port located above recirculation pump piping 3 Spray sensor tip with distilled water to rinse Do not rub or hit sensor bubble NOTE Glass bubble at sensor s tip is very fragile never hit or rub Never leave sensor in open air for too long always immerse in a liquid so b...

Page 106: ...y shows Save Changes Yes 12 Press OK RESET button to confirm changes 2 5 6 Temperature Calibration NOTE For ph sensor take note of the following 1 ph sensor is located in sampling port above pres sure pump piping if Cooldown tank option is present sampling port is in Cooldown tank side piping 2 Drain Cooldown tank before starting this proce dure refer to SECTION 4 8 6 DRAINING COOLDOWN TANK in Ope...

Page 107: ...ATE button Use UP arrows to select CALIBRATE SENSOR then press OK NEXT button Display shows Cal Sensor Ch A 7 Use UP arrow to select channel B Display shows Cal Sensor Ch B 8 Press OK RESET button display shows Cal Ch b 1 Res 9 Use UP arrow to select pH display shows Cal Ch B 1 pH 10 Press OK RESET button display shows B pH 7 0000_ 11 Dip pH sensor in pH 4 buffer solution 12 Use arrows to enter va...

Page 108: ...large quantity of cold water 2 Check pH of this solution using control sensor just calibrated If pH reading is 6 or 9 5 add NaHCO3 a little at a time while stirring until pH drops between 6 and 9 5 discard solution in the sink 3 Rinse beakers well 4 Rinse sensor well Dab sensor tip with a soft lint free cloth to remove excess of water 5 Reinstall pH sensor on washer 6 Refer to ILLUSTRATED PARTS BR...

Page 109: ... OPTIONS Touch Pad Press SUPERVISOR Touch Pad Enter Supervisor PASSWORD Press ENTER Touch Pad Press RIGHT Arrow to Advance to Next Screen PressTouchPadto Enable or Disable Printer Figure 2 8 Enable Disable Printer Flowchart ...

Page 110: ...hanges to parameters of cycles and or operating values by unauthorized operators Supervisor and a service technician can access super visor mode Only supervisor password can be modi fied see Figure 2 10 1 On Mode Selection screen press OPTIONS touch pad 2 On Options screen press SUPERVISOR MODE touch pad Numeric keyboard appears 3 Enter supervisor password 1234 by default then press ENTER touch pa...

Page 111: ...word Modification Press OPTIONS Touch Pad Press SUPERVISOR MODE Touch Pad Enter SUPERVISOR Password Press ENTER Touch Pad Press to Advance to Next Screen EnterNewPassword Press ENTER Touch Pad Press X Touch Pad to Return to Mode Selection Screen ...

Page 112: ... returned to acid side tank or Water is drained 3 2 4 Rinse 1 Sump is filled with hot tap water Water is recircu lated then water is drained 3 2 5 Rinse 2 Sump is filled with hot tap water Water is recircu lated then water is drained 3 2 6 Final Rinse Recirculated Final Rinse Sump is filled with hot tap water Water is recircu lated then water is drained Non Recirculated Final Rinse Treatment Water...

Page 113: ...SECTION 3 11 HEADER SYSTEM If bottle wash option is available and is selected to run during cycle see SECTION 3 12 BOTTLE WASH OPTION When recirculation time is elapsed control de ener gizes bottle wash ball valve 6 out 1 only if option applies header system and opens jet valve if it is not open Non Recirculated Phase If automatic rack flush system option is available control energizes automatic w...

Page 114: ... energizes recirculation pump 4 out 4 for 1 minute defaultvalueadjustableinservicemodeonly If drain cooling option is available see SECTION 3 10 GUARANTEED COOL DOWN TANK OPTION 3 7 4 Cooldown Tank Alarm if option applies If cool down tank is present and cool down tank low level 1 in 12 doesn t detect water after 30 seconds control gives an alarm If cool down tank high level 1 in 11 detects water ...

Page 115: ...n cooling valve 4 out 13 If after 3 minutes default value adjustable in service mode only water temperature in cool down tank is still above 140 0 F 60 0 C default value adjustable in service mode only control gives an alarm If cool down tank high water level switch detects water 1 in 11 for 3 consecutive seconds but cool down tank low water level switch 1 in 12 does not detect water control gives...

Page 116: ... If after 30 second fixed value not adjustable traveler reverse limit switch does not detect header system in fully backward position 1 in 7 control gives an alarm Central Header Option Control opens jet suystemball valve 4 out 2 and closes central header ball valve 6 out 2 until header system completes a full stroke back and forth then opens central header ball valve and closes jet system ball va...

Page 117: ...D button is present on Cycle Status display Pressing EXTEND button adds time to remaining phase time E g if 1 minute remains from a 5 minute recirculation and the EXTEND button is pressed the recirculation timer is extended to 6 minutes Recirculation soaking and exhaust phases can be extended A message is printed when a phase is extended 3 17 MANUAL MODE DESCRIPTION User or service technician can ...

Page 118: ...INE TANK EMPTY Acid Tank Acid tank dump valve opens and sump fills Whensumpisfull acidtankdumpvalvecloses and sump is drained using manual sump draining sequence This sequence is repeated until sump does not fill within tank drain time If a door is opened or ACID TANK button is pressed again sequence is aborted Once tank is empty display shows ACID TANK EMPTY Cool down tank Cooldown tank is draine...

Page 119: ...a problem occurs refer to SECTION 5 TROUBLE SHOOTING Refer to ILLUSTRATED PARTS BREAKDOWN of this man ual for recommended spare parts list 4 2 PREVENTIVE MAINTENANCE SCHEDULE It is important for proper and efficient operation of washer to set up a schedule of periodic inspection and maintenance following established institutional prac tices Close attention should be paid to conditions in operating...

Page 120: ... of door gasket for wear Replace if necessary 1 x yr 3 5 Verify door glass for cracks and leaks Replace if necessary 6 x yr 4 0 CHAMBER COMPONENTS 4 1 Verify sump under floor sections for debris Use a hose to clean if necessary 12 x yr 4 2 Remove hard water deposits from sump chamber interior and accessories 12 x yr 4 3 Verify condition of washer accessories Replace or clean as necessary 6 x yr 4 ...

Page 121: ...ce if necessary 6 x yr 8 2 Lubricate chemical injection pump rollers 6 x yr 8 3 Verify pickup tubes screen for debris Clean as necessary 3 yr 8 4 Verify amount of detergent injected 3 x yr 9 0 PUMP MOTOR 9 1 Verify proper pump rotation 6 x yr 9 2 Inspect for noise and vibration 6 x yr 9 3 Inspect pump seal for leakage Replace if necessary 6 x yr 9 4 Grease pump motor bearings where applicable once...

Page 122: ... play Adjust if necessary 6 x yr 14 0 FINAL TEST 14 1 Clean lint and dirt from components every inspection 14 2 Verify work area to ensure removal of all material used during inspection every inspection 14 3 Install any panel or cover removed during inspection every inspection 14 4 Unlock electrical disconnect switch to ON and turn all utilities back ON every inspection 14 5 Test unit operation ev...

Page 123: ... properly locked out Always follow local electrical codes and safety related work practices CAUTION POSSIBLE EQUIPMENT DAM AGE Use nonabrasive cleaners when clean ing unit Follow directions on containers and rub in a back and forth motion in same direction as surface grain Abrasive cleaners will damage stainless steel Cleaners rubbed in a circular motion or applied with a wire bush or steel wool w...

Page 124: ...ng Components and piping become very hot during operation Pipes may be extremely hot NOTE A STERIS or STERIS trained service techni cian is required to perform this task Contact STERIS for this service Preventive maintenance is not covered under warranty IMPORTANT Intake filter requires periodic inspec tion and replacement Initial inspection is suggested once a week user should determine frequency...

Page 125: ...never deposits become visible 1 Open chamber door If desired place empty wash cart s and accessories in chamber 2 Turn OFF detergent supply pump optional or by others 3 Pour 1 gal 3 8 L of descaling liquid into cham ber sump Exit chamber and close door 4 Press MANUAL touch pad to access Manual Con trol mode 5 Select and start PUMP DRIVE function 6 Let washer run for 15 minutes then press PUMP DRIV...

Page 126: ...amber sump and other washer tanks which may be drained using this function 4 Press ALKALINE TANK or ACID TANK touch pad to begin draining corresponding tank 5 Allow tank to drain 6 Lock disconnect switch in OFF position and close building supply valves 7 Open manual drain valve see Figure 4 4 to allow any remaining liquids to drain 8 Lift off tank cover and flush out tank by spraying inside of tan...

Page 127: ...n fitting nut 7 Re energize washer utilities 4 6 4 Replace Detergent Squeeze Tube WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Detergents are caustic and can cause adverse effects to exposed tissues Do not get in eyes on skin or attempt to swallow Read and follow the precautions and instructions on the deter gent label and in the Material Safety Data Sheet MSDS prior to handling the dete...

Page 128: ...t can corrode stainless steel Always use non foaming chemical for effec tive cleaning and proper pump and water level control operation Follow manufacturer s rec ommendations for amount of chemical to be used To achieve maximum cleaning efficiency select a chemical appropriate to soil type being processed Alwaysfollowchemicalmanufacturer srecommenda tions for amount of chemical to be used NOTE Alw...

Page 129: ...aps in on metal frame 8 Close paper cover and then close front cover NOTE When changing paper roll take note of the following 1 Use a paper that meets printer specifications 2 Do not use a paper that is glued to core 3 Do not fold leading edge of paper when you use a new roll 4 Do not operate printer without paper or ribbon this leads to rapid deterioration of print head 5 Do not use any sharp obj...

Page 130: ...of arrow to take up any slack in ribbon 5 Place new cartridge on mechanism so ribbon aligns between print head and platen Push down until it clicks in 6 Turn Ink Cartridge Knob in direction of arrow a few times to take up any slack and ensure ribbon is installed properly without wrinkles or creases NOTE When changing ribbon cartridge note the following 1 Ensure the power is turned off when replaci...

Page 131: ...pills or condensation If spilled liquids are deter gents or other chemicals follow safety precau tions and handling procedures set forth on deter gent or chemical label or Material Safety Data Sheet MSDS This section contains detailed information on the types of washer malfunctions likely to occur and possible causes and corrective actions If you are unable to correct the problem with use of the f...

Page 132: ... level malfunction verify operation of water level Clean or replace as necessary 2 Fill solenoid valve remains open repair or replace valve as necessary 5 Detergent tank overfilling 1 Water level malfunction verify operation of water level Clean or replace as necessary 2 Fill solenoid valve remains open repair or replace valve as necessary 3 Drain line clogged flush out line 4 Return valve misalig...

Page 133: ... 6 Pump rotating in wrong direction verify pump rotation as indicated by arrow 7 Foam in chamber rinse chamber with cold water and decrease detergent injection rate 8 Compression fitting on pump RTD located in suction pick up pipe is leaking air inspect for leaks and improper installation Seal leaks or correct installation as necessary 10 Carriage drive system not operat ing properly 1 Drive clutc...

Page 134: ...defect appears consis tently in the same column Debris trapped on print head dislodge debris by removing paper from printer inserting a one inch wide strip of bond type paper under the print head and moving the paper in both linear and circular motions 16 Unit will not start 1 Power OFF turn power ON 2 Hot water supply OFF turn hot water supply ON 3 Door switch failure make sure door s are closed ...

Page 135: ...de to free up 3 Leaking steam unions tighten unions 4 Leaking steam coil remove and test 22 Sump overfilling 1 Faulty level sensing clean water level probes in sump 2 Filling valve malfunction test for energizing rebuild if nec essary 23 Sump not filling 1 Hot water supply off turn hot water supply on 2 Faulty level sensing clean probes in sump 3 Valve malfunction test for energizing rebuild if ne...

Page 136: ...ture 2 Self cleaning screen blocked remove clean and reinstall properly 3 Drain valve clogged undo union exiting self cleaning screen clear obstruction and reconnect 4 Spray jets clogged poke debris into jets remove plugs located at bottom of spray header run spray manually and reinstall plugs 5 Spray header jammed verify inside cabinet for obstruction 6 Drain time set too short raise time until t...

Page 137: ...oo much adjust automatic damper Alarm is triggered by Load door LD signal on Slot 1 in 4 is open during cycle operation 2 Display shows UNLOAD DOOR OPEN WHEN PROCESSING and printer prints ALARM HH SS MM UNLOAD DOOR OPEN WHEN PROCESSING Unload side door is detected open during cycle operation 1 Press ACK touch pad to acknowledge alarm 2 Close and latch unload side door 3 Press RESUME CYCLE touch pa...

Page 138: ...ot enough water pressure on unit check and adjust or replace hot water manual valve strainer check valve and globe valve 7 Verify sump water level sensor operates properly check and replace as necessary 8 Verify sump drain valve is fully closed 9 Improper filling time increase allowed filling time 10 Defective alkaline wash tank dump valve always closed repair or replace valve as necessary 11 Alka...

Page 139: ...e acid tank dump ball valve always open repair or replace valve as necessary 10 Drain line plugged flush out line 11 Defective sump water fill valve always open repair or replace valve as necessary 12 Defective rack flush system water fill valve always open check and replace as necessary 13 Defective non recirculating final rinse water fill valve always open check and replace as necessary 14 Impro...

Page 140: ...sary 8 Defective alkaline wash tank dump ball valve always open check and replace as necessary 9 Defective acid wash tank dump ball valve always open check and replace as necessary 10 Defective rack flush system water fill valve always open check and replace as necessary 11 Defective non recirculating final rinse water fill valve always open check and replace as necessary 12 Temperature set too hi...

Page 141: ...mp ball valve always open repair or replace valve as necessary 8 Alkaline wash tank manual dump valve open check or replace valve as necessary 9 Improper filling time adjust filling time Alarm is triggered by Alkaline tank high water level switch on Slot 1 in 9 is open and fill time reaches 0 8 Display shows ALK TANK TOO LONG TO DRAIN and printer prints ALARM HH MM SS ALK TANK TOO LONG TO DRAIN 1 ...

Page 142: ...pressure on unit check and adjust or replace steam manual ball valve strainer and steam trap 4 Defective alkaline wash tank steam valve check and replace as necessary 5 Alkaline wash tank RTD malfunction check and replace as necessary 6 Defective alkaline wash tank fill valve always open check and replace as necessary 7 Defective alkaline wash tank return ball valve always open check and replace a...

Page 143: ...h tank dump ball valve always open repair or replace valve as necessary 8 Acid wash tank manual dump valve open check or replace valve as necessary 9 Improper filling time check for filling time in Service Mode Alarm is triggered by Acid tank level switch on Slot 1 in 10 is activated and fill time has reached 0 12 Display shows ACID TANK TOO LONG TO DRAIN and printer prints ALARM HH MM SS ACID TAN...

Page 144: ... check and adjust building steam pressure 4 Not enough steam pressure on unit check and adjust or replace steam manual ball valve strainer and steam trap 5 Defective acid wash tank steam valve check and replace as necessary 6 Acid wash tank RTD malfunction check and calibrate or replace as necessary 7 Defective acid wash tank water fill valve always open check and replace as necessary 8 Defective ...

Page 145: ...o inches 50 mm free play Alarm is triggered by Emergency cable signal on Slot 1 in 0 16 Display shows EMERGENCY STOP PRESSED and printer prints ALARM HH MM SS EMERGENCY STOP PRESSED 1 Press ACK touch pad to acknowledge alarm 2 Pull out EMERGENCY STOP buttons on both control sides 3 Defective EMERGENCY STOP switch or open circuit loose wiring or poor connection 4 Press RESUME CYCLE touch pad to res...

Page 146: ...rculation pump s fuses contactor Repair or replace defective parts as necessary 8 Defective alkaline tank return ball valve always open repair or replace valve as necessary 9 Defective acid tank return ball valve always open repair or replace valve as necessary 10 Defective bottle wash ball valve always open repair or replace valve as necessary 11 Defective jet ball valve always open repair or rep...

Page 147: ...alve s always open repair or replace valve s as necessary Alarm is triggered by Cooling time reaches 0 and cooldown tank temperature is above setpoint 19 Display shows COOLDOWN TANK TOO LONG TO DRAIN and printer prints ALARM HH MM SS COOLDOWN TANK TOO LONG TO DRAIN 1 Press ACK touch pad to acknowledge alarm 2 Improper draining time check draining time in Service mode 3 Cooldown tank low water leve...

Page 148: ... Display shows COOLDOWN TANK FLOAT FAILURE and printer prints ALARM HH MM SS COOLDOWN TANK FLOAT FAILURE Cooldown tank high or low water level ball float malfunction 1 Press ACK touch pad to acknowledge alarm 2 Verify operation of float Clean as necessary 3 Press RESUME CYCLE touch pad to resume cycle opera tion Alarm is triggered by During cooling phase and sump draining phase cooldown tank high ...

Page 149: ...utralization in Cooldown tank 9 Mixing motor malfunction check or replace as necessary Neutralization in sump 10 Self cleaning screen clogged remove debris from screen 11 Pump suction strainer clogged clean strainer 12 Defective recirculation pump s check recirculation pump s fuses contactor Repair or replace defective parts as necessary 13 Defective alkaline tank return ball valve always open rep...

Page 150: ...ary Neutralization in Cooldown tank 9 Mixing motor malfunction check or replace as necessary Neutralization in sump 10 Self cleaning screen clogged remove debris from screen 11 Pump suction strainer clogged clean strainer 12 Defective recirculation pump s verify recirculation pump s fuses contactor Repair or replace defective parts as necessary 13 Defective alkaline tank return ball valve always o...

Page 151: ...gent monitoring time in Service mode 5 Alkaline detergent pump malfunction check and replace detergent pump as necessary 6 Acid detergent pump malfunction check and replace detergent pump as necessary 7 Conductivity probe malfunction check for calibration or replace as necessary 8 Defective sump water fill valve always open check and replace as necessary 9 Defective alkaline wash tank dump ball va...

Page 152: ...nter prints ALARM HH MM SS PLC CONTROLLER BATTERY LOW PLC Battery needs to be replaced 1 Press ACK touch pad to acknowledge alarm 2 Replace PLC battery 3 Replace CPU module Alarm is triggered by CPU module battery low detected 29 Display shows UNKNOWN FAILURE DETECTED and printer prints ALARM HH MM SS UNKNOWN FAILURE DETECTED A PLC fault has occurred in the control 1 Press ACK touch pad to acknowl...

Page 153: ...0 138 kPa Digital potentiometer with 2 thermocouple exten sions Multimeter voltage amps ohms 1 Place 0 160 psi pressure gauge on pressure piping above pressure transmitter 2 Place 0 20 psi pressure gauge on suction piping upstream from self cleaning screen 3 Place one thermocouple on a load in the middle of wash chamber and the other one at the inlet of the exhaust duct inside wash chamber if dryi...

Page 154: ...ower reverse any two high voltage wires on motor starter and re check fan rotation 4 Adjust drive system clutch Remove safety cover from top of drive motor capstan Loosen set screws on the 3 4 inch adjusting nut located in center of capstan Torque adjusting nut to 35 ft lbs When properly adjusted clutch prevents damage to equipment and load if carriage assembly becomes obstructed WARNING PERSONAL ...

Page 155: ...er functions properly and is leak free 10 Ondistributionterminal verifyvoltageandamper age of water pump are within specifications VOLTAGE AMPERAGE MAX 208 V 187 to 229 V 5 8 A 480 V 432 to 528 V 2 5 A 380 400 415 V 342 to 457 V 3 0 A 11 Start a cycle in Automatic Mode and record pres sure of each supply at appropriate times during cycle testing Dynamic pressures should be Hot water 15 to 50 psig ...

Page 156: ...ING ELECTRIC SHOCK AND OR BURN HAZARD Disconnect all utilities to unit before servicing Do not service unit unless all utilities have been properly locked out Always follow local electrical codes and safety related work practices 1 Lock unit electrical disconnect switch in OFF posi tion and close unit supply valves 2 Remove screws holding door microswitch box cover in place 3 Remove cover from mic...

Page 157: ...nd then along top edge of gasket Make sure window is securely fitted into gasket groove 5 Using window gasket installation tool P117950 035 pry to open groove in gasket and place one end of wedge into groove 6 Slowly pull installation tool along gasket while pushing wedge into groove behind tool Continue around entire window 7 Ensure gasket window and wedge are securely in place Apply on inside of...

Page 158: ...ome very hot during unit operation 1 Lock building electrical supply disconnect switch in OFF position and close unit supply valves 2 Lift end of pick up tube out of detergent container 3 Remove clamps and disconnect tube end from the feed line NOTE Let squeeze tube content drain off in pan under pumps 4 Remove screws on pump cover and lift off pump cover 5 Grasp one end of squeeze tube and pull t...

Page 159: ...ow to motor Motor will overheat without a cooling fan 10 Remove propeller and install on new motor 11 Attach new motor to pump assembly with screws previously removed 12 Reconnect all electrical connections 13 Tighten nut holding ground to motor 14 Plug pump and secure with two screws previously removed 15 Reinstall head and secure with two screws previ ously removed CAUTION POSSIBLE EQUIPMENT DAM...

Page 160: ...an 2 Facing capstan take right half of cable and make three revolutions around capstan downward on capstan by passing under cable protruding to left see Figure 7 7 3 Working with right half of cable feed cable through limit switches and around outer roller bracket see Figure 7 6 Insert cable through cabinet opening and install brass cap Feed cable around inner roller bracket and pull cable six inc...

Page 161: ... Cable Inner Roller Bracket Brass Cap Outer Roller Bracket Limit Switch Rabbit Ears Limit Switch Actuator Block Limit Switch Rabbit Ears Drive Motor with Capstan Drive Cable Outer Roller Bracket Figure 7 7 Wrap Cable Around Capstan Capstan Cable Left Half Three Revolutions Around Capstan Cable Right Half ...

Page 162: ...el and year of pump motor may be equipped with additional fill and drain plugs 4 Using a low pressure grease gun add recom mended grease through fill hole until it starts to come out of drain hole 5 Run motor for 10 to 20 minutes to expel any excess grease 6 Thoroughly clean fill and drain plugs before replac ing them 7 7 VERIFY SAFETY CABLE TENSION 1 Select and start any pre programmed cycle 2 Du...

Page 163: ...isconnect all utilities to unit before servicing Do not service unit unless all utilities have been properly locked out Always follow local electrical codes and safety related work practices 1 Lock unit electrical disconnect switch in OFF posi tion 2 Open Main Electrical Box cover and locate pH con troller at the bottom of the cover 3 Disconnect all wires on terminals TB1 TB2 and TB3 on controller...

Page 164: ...On Thornton controller 11 Press OK NEXT button Display shows 1 Adj 20mA 52708 this value is just an example NOTE If loop calibrator does not show 20 ma on Thornton controller press UP DOWN RIGHT or LEFT arrows until signal in loop calibrator displays 20 ma On washer control panel 12 In High Point screen press START touch pad Display shows High Point Adjustment screen 13 In High Point Adjustment sc...

Page 165: ...ler press UP DOWN RIGHT or LEFT arrows until signal in loop calibrator displays 4 ma On washer control panel 8 Press pH SENSOR touch pad Display shows Low Point screen 9 Press START touch pad Display shows Low Point Adjustment screen 10 In Low Point Adjustment screen press CHANGE VALUES touch pad A numeric keyboard appears 11 Enter 1 on numeric keyboard and press ENTER touch pad Display shows High...

Page 166: ...T button again to confirm fre quency 7 13 3 Measure Units Adjustment 1 Press MEASURE MODE button Display shows A S cm Micro 2 Press RIGHT arrow to select MICRO 3 Press UP arrow until AUTO appears on display A S cm Auto 4 Press OK RESET button display shows a Deg C _ 5 Use LEFT arrow to place underscore under D Display must show a Deg C 6 Press OK RESET button display shows B S cm Micro 7 Press UP ...

Page 167: ... corresponding to analog output 2 Display shows Aout2 signal __ 5 Press UP arrow until B appears on display Aout2 signal B 6 Press OK RESET button display shows Aout2 Min 0 000_ 7 Use ARROWS to enter 1 00 display must show Aout2 Max 1 00_ 8 Press OK RESET button display shows Aout2 Max 0 000_ 9 Use ARROWS to enter 15 00 display must show Aout2 Max 15 00_ 10 Press OK RESET button display shows Aout...

Page 168: ...RTD and compression fitting 4 PutTeflontapeonanewcompressionfittingthread and install it 5 Insert completely new RTD inside compression fitting and tighten 6 Plug RTD cable connectors and attach extra cable to avoid contact with hot surfaces if necessary 7 PutunitelectricaldisconnectswitchtoONposition 8 Enter Service Mode refer to Section 2 1 How to Enter Service Mode NOTE After any repair is comp...

Page 169: ...MAINTENANCE MANUAL IIlustrated Parts Breakdown Basil 4700 Cage and Rack Washer 2008 10 15 P764333 099 ...

Page 170: ... 16 Recirculation Piping 32 17 Steam Line Components 34 18 Final Rinse System Assembly 36 19 Recirculation Pump System and Self Cleaning Filter 38 20 Pneumatic Block 40 21 Peristaltic Chemical Injection Pumps 42 22 Solution Tank 44 23 Tank Support Frame 46 24 Guaranteed Cooldown Tank 48 25 Electrical Box and Control Column Assembly 50 25b Electrical Box and Control Column Assembly 52 25c Electrica...

Page 171: ... cause personal injury result in improper equipment performance void the war ranty or result in costly damage Contact STERIS regarding service options CAUTION POSSIBLE EQUIPMENT DAM AGE To prevent voiding the warranty or dam aging the equipment use only authorized STERIS parts 9 1 HOW TO USE ILLUSTRATED PARTS BREAKDOWN Determine the function and application of the part required Select the most app...

Page 172: ...2 764333 099 Figure 1 Basil 4700 Cage and Rack Washer Inside Washer Inside Inside Washer ...

Page 173: ...ithout pH see Figure 24 16 TRAVELER DRIVE AND LIMIT SWITCH Assembly see Figure 10 17 EXHAUST FAN see Figure 13 18 DAMPER see Figure 12 19 AUTOMATIC WATER RACK FLUSH Option see Figure 11 20 CABINET Assembly see Figure 2 21 ELECTRICAL BOX AND CONTROL PANEL see Figure 25 22 FINAL RINSE SYSTEM Assembly Option see Figure 18 23 SAFETY EMERGENCY STOP CABLE see Figure 7 HOT WATER LINE COMPONENTS Not Shown...

Page 174: ...4 764333 099 Figure 2 Cabinet Assembly Left Side Control Shown ...

Page 175: ...Option 2 3 P 117041 817 COVERING PANEL 27 Option 4 4 P 117051 060 DOOR Left Control Box With Printer 1 117051 062 DOOR Left Control Box Without Printer 1 117050 442 DOOR Right Control Box With Printer 1 117051 061 DOOR Right Control Box Without Printer 1 5 P 117052 513 ID PLATE STERIS Basil 4700 2 6 P 117940 140 LOCK KIT M4585 8 001 W CAM 1 7 8 Long 4 ...

Page 176: ...6 764333 099 Figure 3 Sump and Floor Grating Assembly ...

Page 177: ...l 1 9 P 117042 079 SUPPORT Steam Coil 1 10 P 117950 898 BOLT S S 1 4 20 x 3 8 4 11 P 117940 280 RETAINER Riser Valve 2 12 P 117951 624 INLET Utensil Cart 1 13 P 117951 625 GASKET Utensil Cart Inlet 1 14 P 117950 855 SCREW Truss Head S S 8 32 x 1 4 Nylok 4 15 P 117905 655 SENSOR Water Level with Cover 1 16 P 117941 438 HOSE Black 3 1 2 x 4 1 17 P 117950 792 CLAMP S S 64 3 9 16 to 4 1 2 2 18 P 11794...

Page 178: ...8 764333 099 Figure 4 Door Assembly ...

Page 179: ...607 SEAL Window 4 13 P 117940 294 GLASS Door 1 14 P 117940 116 RELEASE HANDLE Kasonized Finish 1 15 P 117940 801 SWITCH Toggle 1 16 P 117941 362 SEAL Washer 5 16 S S Neoprene 2 17 P 117013 572 SCREW Flat Head S S 5 16 18 x 3 4 2 18 P 117940 281 BREAKAWAY PLATE 1 19 P 117941 227 SHIM Adjustable Strike 2 20 P 117950 844 SCREW S S Flat Head 1 4 20 x 1 1 4 8 21 P 117942 179 RETAINING ANGLE Door Lower ...

Page 180: ...10 764333 099 Figure 5 Double Door Interlock System ...

Page 181: ...SSEMBLY 5 DOUBLE DOOR INTERLOCK SYSTEM X 1 P 117950 896 BOLT S S 10 32 x 3 4 8 2 P 117915 032 CYLINDER Pneumatic 2 3 P 117951 836 ADAPTOR Pneumatic 1 8 M x 1 4 OD 4 4 P 117043 249 SUPPORT Interlock 1 5 P 117041 774 ROD Door 2 6 P 117910 384 SCREW Truss Head S S 8 ...

Page 182: ...12 764333 099 Figure 6 Interior Light ...

Page 183: ...CKET Interior Light 1 2 P 117950 952 NUT S S 1 4 20 3 3 P 117906 137 GASKET Light 1 4 P 117906 132 DEFLECTOR Fluorescent 23 W Large Beam 1 5 P 117906 134 HOLDER Socket 1 6 P 117906 133 HOLDER Interior Light 1 7 P 117950 855 SCREW Truss Head S S 8 32 x 1 4 Nylok 2 8 P 117906 131 GLASS Round Tempered 4 1 2 1 ...

Page 184: ...14 764333 099 Figure 7 Safety Emergency Stop Cable Assembly ...

Page 185: ...24 692 BUSHING Cable Emergency Stop 2 9 P 117950 951 NUT S S 10 32 2 10 P 117950 952 NUT S S 1 4 20 8 11 P 117950 955 NUT S S 3 8 16 2 12 P 117037 693 SWITCH Cable Emergency Stop 1 13 P 117026 292 PULLEY UHMW 2 2 14 P 117950 040 SPRING Door Emergency Stop 2 15 P 117950 979 WASHER S S 1 2 2 16 P 117950 976 WASHER S S 1 4 10 17 P 117950 975 WASHER S S 3 16 2 18 P 117941 361 SEAL WASHER 1 4 S S Neopr...

Page 186: ...16 764333 099 Figure 8 Spray Header Assembly ...

Page 187: ...BLY X 1 P 117992 888 SPRAY HEADER Top 1 2 P 117951 568 GASKET Silicone 2 4 3 P 117950 808 CLAMP Quick Disconnect 2 4 4 P 117940 055 JET 1 4F S S 4 5 P 117941 437 JET S S 3 8 40 6 P 117992 890 SPRAY HEADER 2 7 P 117952 206 PLUG S S 3 8 M 4 P 117990 116 HOSE Traveller 2 1 2 X 7 Not Shown A R ...

Page 188: ...18 764333 099 Figure 9 Cable and Roller Assembly DETAIL A DETAIL B See Detail A See Detail B ...

Page 189: ...2 3 P 117940 105 RING Retaining 4 4 P 117940 249 GUIDE Cable 2 5 P 117940 252 ROLLER Drive 4 6 P 117940 254 BRACKET Outside Roller Support Right 1 7 P 117940 256 BRACKET Outside Roller Support Left 1 8 P 117940 344 PLATE Inside Roller Support Right 1 9 P 117940 345 PLATE Inside Roller Support Left 1 10 P 117940 100 CABLE S S 3 16 7 x 19 Hanes Wire Rope 265 ...

Page 190: ...20 764333 099 Figure 10 Traveler Drive and Limit Switch Assembly See Detail A DETAIL B DETAIL A See Detail B ...

Page 191: ...IT SWITCH ASSEMBLY X 1 P 117940 062 MOTOR 1 3 hp 208 230 460 V 3 phase 1140 RPM 1 2 P 117940 063 GEAR BOX 1 3 P 117940 271 SUPPORT Microswitch 1 4 P 117940 301 SWITCH Limit Drive 2 5 P 117940 326 CAPSTAN 1 6 P 117951 091 SWITCH Limit 2 7 P 117940 323 BASE Capstan 1 8 P 117940 323 BASE Capstan 1 ...

Page 192: ...22 764333 099 Figure 11 Automatic Water Rack Flush System For Two Racks Option ...

Page 193: ...4 NIPPLE S S 3 4 x 9 2 3 P 117940 409 ELBOW S S 45º 3 4 F x 3 4 F 2 4 P 117941 498 BUSHING Reducing S S 3 4 M x 1 4 F 2 5 P 117940 138 ADAPTOR Quick Disconnect Removable S S 1 4 F 2 6 P 117901 525 SUPPORT Piping 2 7 P 117943 312 ADAPTOR Quick Disconnect Detachable S S 1 4 M 2 8 P 117940 148 HOSE FLEXIBLE S S 1 4 M x 1 4 M x 60 2 9 P 117940 137 ADAPTOR Quick Disconnect Socket S S 1 4 F 1 ...

Page 194: ...24 764333 099 Figure 12 Damper 1 ...

Page 195: ...Damper 1 5 P 117911 889 ELBOW Pneumatic 90 10 32 x 1 4 OD 2 6 P 117997 580 BUSHING Baffle Exhaust Vent 2 7 P 117911 709 CYLINDER Pneumatic 1 8 P 117941 365 LOCKNUT S S 10 32 Nylon Insert 2 9 P 117904 641 NUT Jam S S 1 4 20 1 10 P 117997 581 SPACER Baffle Exhaust Cylinder 1 11 P 117906 017 LOCKWASHER Star For Screw 10 2 12 P 117041 417 DAMPER 1 13 P 117950 867 SCREW Truss Head S S 10 32 x 1 2 Nylok...

Page 196: ...26 764333 099 Figure 13 Exhaust Fan ...

Page 197: ... NUMBER UNITS PER ASSEMBLY 13 EXHAUST FAN X 1 P 117940 112 EXHAUST FAN 1 3 hp 1 2 P 117943 246 BELT 2 3 P 117940 693 COVER Guard Belt Exhaust Fan 1 P 117951 457 GREASE Drying Fan 420 mL Not Shown 1 P 117907 874 HOSE Air 1 4 Nylon Not Shown A R ...

Page 198: ...28 764333 099 Figure 14 Hot Water Line Components 6 5 4 10 10 7 8 9 7 ...

Page 199: ... Replacement 117 904 297 4 P 117903 825 VALVE Water 1 1 1 P 117950 212 KIT Repair for Valve 117 903 825 Not Shown 1 1 P 117915 003 COIL CS238 812 032 for Valve 117 903 825 5 P 117940 074 VALVE Pressure Relief 3 4 NPT 125 psi 1 6 P 117940 122 THERMOMETER 0 250 F 1 7 P 117950 220 VALVE Globe 1 1 1 8 P 117956 361 VALVE Solenoid 3 4 Steam 1 P 117951 286 KIT Repair for Valve 117956 361 1 9 P 117940 084...

Page 200: ...30 764333 099 Figure 15 Cold Water Line Components ...

Page 201: ... 1 2 NPT Brass 1 2 P 117942 897 STRAINER Bonze 1 1 2 NPT 1 3 P 117910 055 VALVE Water Brass 1 1 2 NPT 1 P 117943 569 KIT Repair for Valve 117 910 055 4 P 117941 001 VALVE Ball Brass 1 F 1 5 P 117950 205 STRAINER Bronze 1 F Water Mesh 80 1 6 P 117903 825 VALVE Water 1 1 P 117950 212 KIT Repair for Valve 117 903 825 Not Shown 1 P 117915 003 COIL CS238 812 032 for 117 903 825 ...

Page 202: ...32 764333 099 Figure 16 Recirculation Piping ...

Page 203: ...ULATION PIPING X 1 P 117010 270 NOZZLE Valve Sampling 1 2 P 117044 493 HOUSING Filter Self Cleaning 1 P 117041 836 SELF CLEANING FILTER 1 3 P 117943 286 BALL VALVE Manual S S 3 8 F 1 4 P 117943 319 PUMP 10hp 208 230 460V D824F 9H WORTH 1 P 117943 550 SEAL Pump Shaft 10 15hp D 824 ...

Page 204: ...34 764333 099 Figure 17 Steam Line Components ...

Page 205: ...eam Copper 3 4 1 2 6 P 117951 286 KIT Repair For Valve 117 956 361 1 2 7 P 117903 824 VALVE Steam Copper 1 1 2 1 8 P 117950 998 KIT Repair For Valve 117 903 824 1 9 P 117950 480 COIL for Valve 117 903 824 1 10 P 117903 823 VALVE Steam Copper 1 1 1 11 P 117951 000 KIT Repair For Valve 117 903 823 1 1 12 P 117955 189 COIL For Valve 117 903 823 1 1 13 P 117940 121 HEAT EXCHANGER Sump Fill Vertical Mo...

Page 206: ...36 764333 099 Figure 18 Final Rinse System Assembly ...

Page 207: ... 3 P 117950 674 CLAMP S S 24 1 1 16 x 2 4 4 P 117951 196 CLAMP Quick Disconnect S S 1 2 4 5 P 117994 096 SPRAY HEADER Non Recirculated Final Rinse 1 6 P 117909 599 HOSE Rubber Flexible 1 x 12 1 7 P 117952 208 PLUG S S 3 4 F 4 8 P 117940 052 JET 1 4 S S 28 9 P 117950 689 HOSE 1 x 2 1 4 Black 2 10 P 117950 787 CLAMP S S 16 11 16 x 1 1 2 6 11 P 117915 193 SPRAY JET S S 1 8 US 4 12 P 117955 533 GASKET...

Page 208: ...38 764333 099 Figure 19 Recirculation Pump System and Self Cleaning Filter UC DRAIN TANK 1 TANK 2 SPRAY HEADER ...

Page 209: ...5 591 FITTING Compression S S 1 8 M X 1 8 OD 1 18 P 117909 491 PLUG S S 1 8 M Hexagonal Head 1 19 P 117940 805 RTD 1 20 P 117953 969 CAP 1 1 2 1 2 21 P 117913 069 SENSOR Conductivity 200 pH 1 22 P 117912 269 CABLE Sensor Thornton 10 1 23 P 117041 949 HOSE Pop Up 1 24 P 117044 130 HOSE Drain Flexible 1 25 P 117041 924 HOSE Flexible Tank 1 2 1 2 26 P 117951 387 CLAMP Quick Disconnect 3 Not Shown A R...

Page 210: ...40 764333 099 Figure 20 Pneumatic Block ...

Page 211: ...P 117916 898 90º CONNECTOR QSL H 1 4 3 8 U M 2 3 P 117916 445 STRAIGHT CONNECTOR QS H 1 8 1 4 U M 24 4 P 117912 177 SILENCER Valve Pneumatic U 1 4 2 5 P 117915 010 VALVE Pneumatic 5 2 110V Festo 8 6 P 117915 078 FILTER Regulator Festo 1 7 P 117915 640 PLATE Blanking For Spare Positions 12 P 117955 228 HOSE Red 1 4 OD Not Shown A R P 117955 229 HOSE Blue 1 4 OD Not Shown A R ...

Page 212: ...42 764333 099 Figure 21 Peristaltic Chemical Injection Pumps ...

Page 213: ...17950 600 COVER Pump Peristaltic Large 3 4 6 P 117950 858 SCREW S S Truss Head 8 32 X 3 4 12 16 7 P 117912 448 NYLON Clamp Double Snap Grip 1 2 5 8 6 8 8 P 117959 212 BUSHING S S Detergent Inlet 3 4 9 P 117950 783 CLAMP S S 4 1 4 5 8 6 8 10 P 117906 873 HOSE 3 8 x 50 Polyethylene 3 4 11 P 117957 953 TUBE Pick Up 38 3 4 12 P 117908 973 FOOT VALVE Small For Polyflo Tube 3 8 3 4 13 P 117952 302 HOSE ...

Page 214: ...44 764333 099 Figure 22 Solution Tank 25 ...

Page 215: ...02 479 GASKET Sensor Water Level 1 2 11 P 117902 408 CONTROL Level 1 2 12 P 117902 275 COVER Protection Sensor Water Level 1 2 13 P 117950 905 BOLT S S 5 16 18 x 3 4 2 2 14 P 117906 995 COLLAR Sensor Water Level 2 4 15 P 117906 374 SCREW S S 316L Socket 6 32 x 1 8 Cup 2 4 16 P 117940 260 ADJUSTABLE LEG 2 2 17 P 117950 954 NUT S S 5 16 18 6 6 18 P 117950 977 WASHER S S 5 16 6 9 19 P 117903 787 NUT ...

Page 216: ...46 764333 099 Figure 23 Tank Support Frame ...

Page 217: ... NO PART NUMBER UNITS PER ASSEMBLY 23 TANK SUPPORT FRAME X 1 P 117941 160 SUPPORT Tank Assembly 1 2 P 117950 905 BOLT S S 5 16 18 x 3 4 6 3 P 117950 954 NUT S S 5 16 18 2 4 P 117950 977 WASHER S S 5 16 6 5 P 117940 260 LEG Adjustable 2 ...

Page 218: ...48 764333 099 Figure 24 Guaranteed Cooldown Tank ...

Page 219: ... 16 P 117041 923 PLUG Coupling Steam Coil 2 2 17 P 117001 203 COVER Tank Short Agitator 1 18 P 117001 192 COVER Tank Upper 1 19 P 117940 151 MIXER 1 3 hp 1 20 P 117993 411 PROPELLER Mixer 1 21 P 117941 456 NIPPLE S S 1 8 x 2 1 22 P 117992 953 TUBE pH Probe 1 23 P 117941 475 UNION S S 1 8 F 1 24 P 117940 284 SPRAY ARM Cooldown 1 25 P 117993 700 TANK pH probe 1 26 P 117993 699 COUPLING Modified For ...

Page 220: ...50 764333 099 Figure 25a Electrical Box and Control Column Assembly ...

Page 221: ... 120V 1 20 P 117909 743 FUSE 8A 250V LITTELFUSE see Detail B 2 21 P 117909 751 HOLDER Fuse 3P 30A 600V 1 22 P 117909 787 TERMINAL M16 12 N 125129 16 ENTRELEC see Detail C 1 23 P 117909 788 TERMINAL M16 12 115129 14 ENTRELEC see Detail C 6 24 P 117909 792 HUB CAP FEM12 118618 01 ENTRELEC see Detail C 3 25 P 117909 794 HUB CAP FEM13U 199635 24 ENTRELEC see Detail B 1 26 P 117909 796 HOLDER Fuse ML10...

Page 222: ...52 764333 099 Figure 25b Electrical Box and Control Column Assembly See Detail A 480V Option pH Neutralization Detergent Monitoring Option See Detail B See Detail C See Detail D ...

Page 223: ...s 5A 250V see Detail B 8 51 P 117914 967 FILTER RC LZX RPMU0730 SIEMENS see Detail B 8 52 P 117911 833 CONTACTOR 3RA1315 8XB30 1AK6 SIEMENS 208 V see Detail D 2 53 P 117915 465 BUTTON EMERGENCY STOP 1 54 P 117916 387 ADAPTOR Modem DB25 M F 1 55 P 117941 378 FUSE 0 5A BUSS AGC 1 2 see Detail B 1 56 P 117943 017 ADAPTOR and CONNECTOR Female 9 Poles 2 57 P 117951 530 TRANSFORMER 480 120 1000VA 2 58 P...

Page 224: ...54 764333 099 Figure 25c Electrical Box and Control Column Assembly DETAIL A DETAIL B Exhaust Fan Option Alkaline Neutralization Option DETAIL C 208V Option DETAIL D 64 ...

Page 225: ...DESCRIPTION 55 764333 099 FIG ITEM NO PART NUMBER UNITS PER ASSEMBLY 25c ELECTRICAL BOX AND CONTROL COLUMN ASSEMBLY Cont d See preceding pages for complete item list ...

Page 226: ...56 764333 099 Figure 26 Control Panel See Detail A DETAIL A ...

Page 227: ...7908 128 ALARM Audible 95 dB 120V SC110NP 2 11 P 117909 909 PLATE Legend EMERGENCY STOP Yellow 1 12 P 117909 999 LOCKWASHER Dented for Screw 8 1 13 P 117913 385 CONTACT BLOCK N C 3SB3400 0C 1 14 P 117913 842 CONTACT BLOCK N O 3SB3400 0B 1 15 P 117914 835 SELECTOR SWITCH 3 Positions 1 16 P 117914 974 SCREW Truss Head S S 8 32 x 1 4 1 17 P 117915 460 MOUNTING LATCH 800F ALP A B 1 18 P 117915 463 CON...

Page 228: ...58 764333 099 Figure 27 Seismic Tie Down Anchorage Option ...

Page 229: ... 59 764333 099 FIG ITEM NO PART NUMBER UNITS PER ASSEMBLY 27 SEISMIC TIE DOWN ANCHORAGE OPTION X 1 P 117990 574 TIE Brace Angle Seismic 1 4 2 P 117950 989 LOCKWASHER S S 1 2 8 3 P 117906 771 BOLT S S 1 2 13 x 1 8 ...

Page 230: ...60 764333 099 Figure 28 Bottle Washing Cart WA02 010 ...

Page 231: ...s Capacity 1 P 117941 596 WASHER UHMW 7 8 Ø 4 2 P 117941 595 SCREW S S 5 16 18 Modified 4 3 P 117941 598 SPRAY ARM Assembly Bottle Washing Cart Pop Up 4 4 P 117942 914 CART Bottle Washing 4 Baskets Pop Up 1 5 P 117941 132 WHEEL Swivel 4 6 P 117941 594 ARBOR Spray Rotating 4 7 P 117941 688 CAP PLUG Nylon 3 8 F 1 ...

Page 232: ...62 764333 099 Figure 29 Bottle Washing Cart WA02 020 ...

Page 233: ...ets Capacity 1 P 117941 596 WASHER UHMW 7 8 Ø 6 2 P 117941 598 SPRAY ARM Assembly Bottle Washing Cart Pop Up 6 3 P 117942 913 CART Bottle Washing Basket Pop Up 1 4 P 117941 132 WHEEL Swivel 4 5 P 117941 594 ARBOR Spray Rotating 6 6 P 117941 688 CAP PLUG Nylon 3 8 F 1 7 P 117941 595 SCREW S S 5 16 18 Modified 6 ...

Page 234: ...64 764333 099 Figure 30 Pan Cart WA02 030 Accessory ...

Page 235: ...3 099 FIG ITEM NO PART NUMBER UNITS PER ASSEMBLY 30 PAN CART WA02 030 Accessory 1 P 117909 886 WHEEL Swivel S S 5 Dia With Brake 2 P 117912 503 RUBBER BOOT Not shown 2 2 P 117909 887 WHEEL Swivel S S 5 Dia Without Brake 2 ...

Page 236: ...66 764333 099 Figure 31 Universal Cage and Pan Wash Cart WA03 100 7 ...

Page 237: ...03 100 X 1 P 117950 905 BOLT S S 5 16 18 x 3 4 16 2 P 117998 718 UNIVERSAL CART FOR CAGE AND PAN 1 3 P 117957 201 CAP NUT S S 5 16 18 16 4 P 117950 977 WASHER S S 5 16 16 5 P 117950 988 LOCKWASHER S S 3 8 16 6 P 117909 886 WHEEL Swivel S S 5 Ø Without Brake 2 7 P 117909 887 WHEEL Swivel S S 5 Ø With Brake 2 ...

Page 238: ...68 764333 099 Figure 32 Universal Cage Wash Cart WA02 040 ...

Page 239: ...EMBLY 32 UNIVERSAL CAGE WASH CART WA02 040 X 1 P 117942 243 UNIVERSAL CAGE WASH CART 1 2 P 117942 241 WHEEL Swivel S S 4 3 P 117950 915 NUT S S 3 8 16 16 4 P 117950 988 LOCKWASHER S S 3 8 16 5 P 117952 803 WASHER S S 7 16 16 6 P 117950 915 BOLT S S 3 8 16 x 3 4 16 ...

Page 240: ...70 764333 099 Figure 33 Cart Tilt Ramp WA02 050 ...

Page 241: ...DESCRIPTION 71 764333 099 FIG ITEM NO PART NUMBER UNITS PER ASSEMBLY 33 CART TILT RAMP WA02 050 X 1 P 117991 785 RAMP ASSEMBLY WITH PITCH FOR CAGE 1 ...

Page 242: ...72 764333 099 Figure 34 Floor Ramp for Floor Mounted Units WA02 060 ...

Page 243: ... UNITS PER ASSEMBLY 34 FLOOR RAMP FOR FLOOR MOUNTED UNITS WA02 060 Single Door Units X Double Door Units X 1 P 117941 229 RAMP ASSEMBLY 1 2 2 P 117940 143 RUBBER Corrugated 1 8 x 48 Long 54 108 P 117956 753 CONTACT GLUE IN GEL 946 mL Not Shown A R A R ...

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