Stenner Pumps 100DH1 Installation And Maintenance Manual Download Page 28 | Manualshive

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Classic Series

www.stenner.com

28

TUBE REPLACEMENT – SINGLE HEAD PUMPS

PREPARATION

1.

Follow all safety precautions prior to tube replacement.

2.

Prior to service, pump water or a compatible buffer solution through the pump and
suction and discharge lines to remove chemical and avoid contact.

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Summary of Contents for 100DH1

Page 1: ... BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY READ MANUAL LABELS FOR ALL SAFETY INFORMATION INSTRUCTIONS WARNING PERISTALTIC METERING PUMPS SINCE 1957 CLASSIC SERIES PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL ...

Page 2: ...puts 6 11 Materials of Construction 12 Accessories 13 Installation 14 22 Troubleshooting 23 26 Tube Replacement 27 34 Cleaning the Point of Injection 35 37 Motor Exploded View and Parts 38 41 Feed Rate Control Exploded View and Parts 42 43 Pump Head Exploded View and Parts 44 46 Pump Tubes 47 Check Valves 48 For Your Records 49 IMCL 030221 ...

Page 3: ...ber A 15 re stocking fee will be applied Include a copy of your invoice or packing slip with your return DAMAGED OR LOST SHIPMENTS All truck shipments Check your order immediately upon arrival All damage must be noted on the delivery receipt Call Stenner Customer Service at 800 683 2378 for all shortages and damages within seven 7 days of receipt SERVICE REPAIRS Before returning a pump for warrant...

Page 4: ...tiel DO NOT alter the power cord or plug end DO NOT use receptacle adapters DO NOT use pump with a damaged or altered power cord or plug Contact the factory or an authorized service facility for repair HAZARDOUS VOLTAGE DISCONNECT power cord before removing motor cover for service Electrical service by trained personnel only EXPLOSION HAZARD This equipment IS NOT explosion proof DO NOT install or ...

Page 5: ...ette pompe de dosage et ses composants ont été testés pour leur compatibilité avec les produits chimiques suivants hypochlorite de sodium 10 à 15 acide chlorhydrique 20 à 22 Baume 31 5 HCl et carbonate de sodium This metering pump is certified by WQA for use with Water and Sodium Hypochlorite 15 when using Santoprene tube material This is the safety alert symbol When displayed in this manual or on...

Page 6: ... 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 1 0 2 0 3 0 6 0 9 1 2 1 5 1 8 2 1 2 4 2 7 3 0 1 1 2 2 4 4 6 6 8 8 11 0 13 2 15 4 17 6 19 8 22 0 Model Item Number Maximum Pump Feed Rate Control Setting Prefix psi bar Tube L 1 2 3 4 5 6 7 8 9 10 45MHP2 45MJH1 100 6 9 45M1 45MJL1 25 1 7 45MHP10 45MJH2 100 6 9 45M2 45MJL2 25 1 7 45MHP22 45MJH7 100 6 9 7 45M3 45MJL3 25 1 7 3 45M4 45MJL4 25 1 7 4 5 1 10 6 21 2 31 8...

Page 7: ... Gallons per Day 2 0 8 1 7 3 4 5 1 6 8 8 5 10 2 11 9 13 6 15 3 17 0 Single Head Adjustable Liters per Day Single Head Fixed Gallons Liters per Day 1 Model Item Number Maximum Pump gpd 60Hz lpd 50Hz Prefix psi bar Tube 85MPHP5 85MFH1 100 6 9 85MP1 85MFL1 25 1 7 85MPHP17 85MFH2 100 6 9 85MP2 85MFL2 25 1 7 85MPHP40 85MFH7 100 6 9 7 85MP3 85MFL3 25 1 7 3 85MP4 85MFL4 25 1 7 4 60 0 181 7 85MP5 85MFL5 2...

Page 8: ...0 0 90 0 100 0 Double Head Adjustable Gallons per Day 1 2 1 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 1 0 3 0 6 1 2 1 8 2 4 3 0 3 6 4 2 4 8 5 4 6 0 Model Item Number Maximum Pump Feed Rate Control Setting Prefix psi bar Tube L 1 2 3 4 5 6 7 8 9 10 100DMHP5 100JH1 100 6 9 100DM1 100JL1 25 1 7 100DMHP20 100JH2 100 6 9 100DM2 100JL2 25 1 7 100DM3 100JL3 25 1 7 3 6 7 13 3 26 7 40 0 53 3 66 6 79 ...

Page 9: ... 0 170 0 Double Head Adjustable Gallons per Day 2 1 7 3 4 6 0 9 5 13 6 17 0 20 4 23 8 27 2 30 6 34 0 1 0 5 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 Model Item Number Maximum Pump Feed Rate Control Setting Prefix psi bar Tube L 1 2 3 4 5 6 7 8 9 10 170DMHP9 170JH1 100 6 9 1 170DM1 170JL1 25 1 7 170DMHP34 170JH2 100 6 9 170DM2 170JL2 25 1 7 170DM3 170JL3 25 1 7 3 12 1 24 2 48 5 72 7 96 9 121 1 145 4...

Page 10: ... 1 5 1 8 2 1 2 4 2 7 3 0 Model Item Number Maximum Pump Feed Rate Control Setting Prefix psi bar Tube L 1 2 3 4 5 6 7 8 9 10 100MDCHP5 100DH1 100 6 9 100MDC1 100DL1 25 1 7 100MDCHP20 100DH2 100 6 9 100MDC2 100DL2 25 1 7 100MDC3 100DL3 25 1 7 3 3 3 6 6 13 3 20 0 26 6 33 3 40 0 46 6 53 3 60 0 66 6 100MDC4 100DL4 25 1 7 4 5 1 10 6 21 2 31 8 42 4 53 0 63 6 74 2 84 8 95 4 106 0 100MDC5 100DL5 25 1 7 5 ...

Page 11: ... 2 0 4 0 8 0 12 0 16 0 20 0 24 0 28 0 32 0 36 0 40 0 170MDC4 170DL4 25 1 7 4 3 0 6 0 12 0 18 0 24 0 30 0 36 0 42 0 48 0 54 0 60 0 170MDC5 170DL5 25 1 7 5 4 3 8 5 17 0 25 5 34 0 42 5 51 0 59 5 68 0 76 5 85 0 Innermost Pump Head Gallons per Day 2 0 8 1 7 3 4 5 1 6 8 8 5 10 2 11 9 13 6 15 3 17 0 1 0 3 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 Model Item Number Maximum Pump Feed Rate Control Setting Pre...

Page 12: ... FDA approved or Pellethane Suction Discharge Tubing Ferrules Polyethylene FDA approved Suction Line Strainer and Cap PVC or Polypropylene both NSF listed ceramic weight All Fasteners Stainless Steel Tube and Injection Fittings PVC or Polypropylene both NSF listed Connecting Nuts and 3 8 Adapter PVC or Polypropylene both NSF listed Pump Head Latches Polypropylene ...

Page 13: ...ing 25 psi 1 7 bar max or 1 Duckbill Check Valve 100 psi 6 9 bar max 1 Weighted Suction Line Strainer 1 4 3 8 or 6 mm Europe 1 20 Roll of Suction Discharge Tubing 1 4 or 3 8 White or UV Black or 6 mm White Europe 1 Additional Pump Tube 2 Additional Latches 1 Mounting Bracket 1 Manual Double head pumps include an additional set of the accessories listed above ...

Page 14: ... national and local plumbing and electrical codes Use the proper product to treat potable water systems use only chemicals listed or approved for use Install the pump to work in conjunction with pool spa well pump or system controls Inspect tube frequently for leakage deterioration or wear Schedule a regular pump tube maintenance change to prevent chemical damage to pump and or spillage Mount pump...

Page 15: ...the top of the tank Pump can run dry without damage If pump is installed with a flooded suction a shut off valve or other device must be provided to stop flow to pump during service 1 Use the mounting bracket as a template to drill pilot holes in mounting location 2 Secure bracket with fasteners or wall anchors Slide pump into bracket Provide 8 clearance to allow pump orientation to be reversed du...

Page 16: ... installation fixe et non pas portative 3 L abri anti pluie doit être installé et l orientation verticale doit toujours être observée 4 Après l installation la prise électrique doit rester accessible pendant l utilisation 5 Cette unité doit être mise au rebut si le cordon électrique est endommagé 6 Observez et adhérez à toutes les Normes Nationales pour Installations Electriques INSTRUCCIONES ADIC...

Page 17: ...ounting Bracket requires 2 screws Discharge Line Disassembled View Suction Line Solution Tank Shut Off Valve Grounded Power Outlet protected by Ground Fault Circuit Interrupter GFCI Always use Rain Roof for outdoor use or if metering pump is subject to washdowns Injection Fitting 25 psi max Duckbill Check Valve 100 psi max Flow direction of solution Disassembled View Duckbill Duckbill Check Valve ...

Page 18: ...d reduces spillage on the floor The pump motor is ventilated and water intrusion can cause motor damage A rain roof is recommended for outdoor and wet environments SPILL RECOVERY IS NOT RECOMMENDED FOR ACID APPLICATIONS Strainer with Weight Spill Recovery 3 www stenner com Tube drains solution back to tank Punch out one of two hole plugs using a 7 32 punch or drill Use section of 1 4 suction disch...

Page 19: ...scharge tubing Use outside of solution tank as a guide to cut proper length of suction line ensuring it will be 2 3 above the bottom of solution tank Allow sufficient slack to avoid kinks and stress cracks Always make a clean square cut to assure that the suction line is burr free Normal maintenance requires trimming Suction lines that extend to the bottom of the tank can result in debris pickup l...

Page 20: ... through the cap on the strainer body Pull tubing to make sure it is secure 3 Suspend slightly above tank bottom to reduce the chance of sediment pickup DO NOT mix chemicals in the solution container Follow recommended mixing procedures according to the manufacturer DO NOT operate pump unless chemical is completely in solution Turn pump off when replenishing solution DO NOT slide tubing all the wa...

Page 21: ...ns DO NOT use thread seal tape on pump tube connections HAZARDOUS PRESSURE Shut off water or circulation system and bleed off any system pressure Locate a point of injection beyond all pumps and filters or as determined by the application 2 A 1 4 or 1 2 Female NPT FNPT connection is required for installing the injection fitting If there is no FNPT fitting available provide one by either tapping th...

Page 22: ...ng nut and ferrule to the pump discharge line Insert discharge line into check valve body until it reaches base of body c Finger tighten connecting nut to fitting For 3 8 connections wrench tighten one additional 1 2 turn If leak occurs gradually tighten the 3 8 connecting nut as required 5 Turn pump on and re pressurize system Observe chemical flow as actuated by system and check all connections ...

Page 23: ...eplace rotor assembly Damaged power cord Inspect and or replace power cord Rotor bound or rusted to coil Clean off coil and rotor or replace Faulty wire connections Inspect and or repair electrical connections Obstructed fan Remove obstruction Motor runs fan turns Worn or damaged gears Replace gears as needed output shaft does not Motor overheats and Incorrect voltage Check voltage and frequency m...

Page 24: ...ial ring Broken variable cam Replace variable cam Pump head does not rotate Worn index plate Turn over or replace index plate Motor problem Refer to Motor section Pump head roller assembly stripped Replace roller assembly Index pin holder loose Tighten holder into spider assembly Index pin broken Replace index pin and lifter assembly Pump head rotates continuously Variable cam out of place or worn...

Page 25: ...wide end faces gripper Injection point is clogged Inspect and clean injection point Clogged suction and or discharge Clean and or replace as needed line and or check valve Life of pump tube exhausted Replace tube according to instructions schedule tube replacement based on application Suction line is flush with the nose of the Pull suction line approximately 1 from bottom of weighted strainer tubi...

Page 26: ...bility Mineral deposits at injection point Remove deposits replace pump tube and duckbill according to instructions Sediment blockage at check valve Clean injection fitting ensure suction line is 3 above tank bottom Use suction line strainer Degraded check valve duckbill Replace duckbill at every tube change Duckbill in wrong orientation Reverse duckbill orientation Seized rollers caused abrasion ...

Page 27: ...pump and or spillage PINCH POINT HAZARD Use extreme caution when replacing pump tube Be careful of your fingers and DO NOT place fingers near rollers HAZARDOUS PRESSURE CHEMICAL EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when disconnecting discharge line from pump Discharge may be under pressure Discharge line may contain...

Page 28: ...SINGLE HEAD PUMPS PREPARATION 1 Follow all safety precautions prior to tube replacement 2 Prior to service pump water or a compatible buffer solution through the pump and suction and discharge lines to remove chemical and avoid contact More on next page ...

Page 29: ...te control is set to 10 Illustration A 2 Depressurize and disconnect the suction and discharge lines 3 Open the latches on both sides of the head Illustration B For CE pump only Remove the safety screw on cover 4 Remove the tube housing cover and flip to use as a tool in the next step Illustration C 5 Align the center of the inverted cover with the center of the roller assembly so that the three h...

Page 30: ... 8 Remove the roller assembly and housing On the adjustable pump also remove the shaft Set them aside to reinstall later 9 Use a non citrus all purpose cleaner to clean chemical residue from the tube housing roller assembly and cover 10 Check the housing cover and roller assembly for cracks Replace if cracked 11 Ensure the rollers turn freely Replace the roller assembly if the rollers are seized o...

Page 31: ...ion J 4 With the cover latched plug the pump in and turn the power on Allow the pump to run the roller assembly in its collapsed position for approximately two minutes to relax the tube 5 Turn the pump off and unplug the power cord 6 Remove the tube housing cover and flip to use as a tool in the next step Illustration K 7 Align the center of the inverted cover with the center of the roller assembl...

Page 32: ... after 04 29 11 a Slide one latch out to remove it from the tube housing Insert the latch end into the key slot in the vent in the rear of the motor housing While pressing the latch into the rear of the motor gently rotate the cover clockwise until it stops Illustrations I II b Holding the motor securely use the cover as a wrench and quickly snap rotate the roller assembly clockwise to expand the ...

Page 33: ...LY DO NOT lubricate the pump tube Illustration O 10 Place the tube housing cover feet first on the tube housing affix the front of the latches to the cover lip and then press the latches back to secure Be sure the cover is seated with the sleeve bearing on the shaft and is flush with the housing before latching Illustration P More on next page O Apply Aquashield to cover bushing P Install cover fe...

Page 34: ...the tube rides approximately in center of the rollers 4 Turn the pump off let go of the fitting and secure the latch between the fittings For CE pump only Reinstall the safety screw on the cover 5 Inspect the suction and discharge lines point of injection and check valve duckbill for blockages Clean all deposits and or replace parts as required Failure to do so may lead to poor pump performance in...

Page 35: ...onal injury or property damage if ignored This is the safety alert symbol When displayed in this manual or on the equipment look for one of the following signal words alerting you to the potential for personal injury or property damage HAZARDOUS PRESSURE CHEMICAL EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when disconnecti...

Page 36: ... The bottom fitting injection fitting with arrow should remain attached to the pipe Remove duckbill from check valve body and replace it Examine o ring in the injection fitting and replace if deteriorated or damaged 5 Insert a 2 Phillips head screwdriver through injection fitting into the pipe to locate or break up accumulated deposits If screwdriver cannot be inserted drill the deposit out of the...

Page 37: ...stall the discharge line to the check valve approximately 3 4 until it stops Injection Fitting Replace ferrule and reinstall the discharge line to the injection fitting approximately 3 4 until it stops 8 Tighten the connecting nut finger tight 9 Enable the water pump electrical supply and pressurize the water system NOTE The roller assembly needs to be expanded so the tube is pressed against the t...

Page 38: ...otor Base Power Cord Strain Relief Bushing Rotor Assembly with Bearings Brackets Tolerance Rings Fan Phenolic Gear with Spacer Cover Screw B Coil Screw G with Lock Washer Toggle Switch Switch Boot Motor Cover with Cord Rain Roof Pressure Spring adjustable models only Mounting Bracket Motor Base Screw D On Off Switch Plate Gear Case Motor Shaft with Gear ...

Page 39: ...0V PM6042D EA 120V PM6081D EA 220V PM6082D EA 120V ME6041D EA 220V ME6042D EA 120V ME6081D EA 220V ME6082D EA 120V DM6041D EA 220V DM6042D EA 120V DM6081D EA 220V DM6082D EA Classic Adjustable 45 100 Classic Adjustable 85 170 Classic Fixed 45 Classic Fixed 100 Classic Fixed 170 Classic Fixed 85 Motor Motor Base Pressure Spring Adjustable Models Only ...

Page 40: ...6426D EA 230V PM68230 EA 250V PM6826D EA 230V ME64230 EA 250V ME6426D EA 230V ME68230 EA 250V ME6826D EA 230V DM64230 EA 250V DM64250 EA 230V DM68230 EA 250V DM68250 EA Classic Adjustable 45 100 Classic Adjustable 85 170 Classic Fixed 45 Classic Fixed 100 Classic Fixed 170 Classic Fixed 85 Motor Motor Base Pressure Spring Adjustable Models Only ...

Page 41: ...KIT GEAR CASE SERVICE KIT WORKS WITH PART NUMBER UM Classic Adjustable 45 100 GSK45A KIT Classic Adjustable 85 170 GSK85A KIT Classic Fixed 45 GSK45F KIT Classic Fixed 85 GSK85F KIT Rotor Assembly Fan Wire Nuts Coil Ground Screw E Coil Screw G with Lock Washer Coil AquaShield Phenolic Gear with Spacer Motor Shaft with Gear Cover Screw B Gear Posts Metal Reduction Gear ...

Page 42: ...rew A Feed Rate Mounting Plate Dial Ring Variable Cam Index Pin Lifter Index Pin Holder Index Pin Spring Index Pin Index Spider Index Plate Feed Rate Housing Main Shaft Double Head Adjustable Output Main Shaft Dual Head Dual Control Adjustable Output Main Shaft Single Head Adjustable Output Mounting Rivet ...

Page 43: ...ATE CONTROL WITH SHAFT WORKS WITH PART NUMBER UM Classic Adjustable 45 85 FC5040D EA Classic Adjustable 100 170 DM5040D EA Classic Dual Control 100 170 DM504DC EA FEED RATE CONTROL SERVICE KIT WORKS WITH PART NUMBER UM Classic Adjustable 45 85 100 170 FSK100 KIT Index Plate AquaShield Lifter Variable Cam Screw A ...

Page 44: ...ODED VIEW PUMP HEAD PARTS DESCRIPTION EA 2 PK 4 PK Tube Housing Latches QP400 1 QP400 2 Latches QP401 2 Roller Assembly QP500 1 QP500 4 Tube Housing Cover Bushing QP100 1 QP100 4 Tube Housing with Latches Roller Assembly Tube Housing Cover Pump Tube ...

Page 45: ... Pump Head QP10T1 1 2 Versilon QP Pump Head QP10T2 1 PUMP HEAD 1 7 bar max EUROPE Includes tube ferrules 6 mm DESCRIPTION EA 2 PK 1 Santoprene QP Pump Head QP171 1 QP171 2 2 Santoprene QP Pump Head QP172 1 QP172 2 3 Santoprene QP Pump Head QP173 1 QP173 2 4 Santoprene QP Pump Head QP174 1 QP174 2 5 Santoprene QP Pump Head QP175 1 QP175 2 1 Versilon QP Pump Head QP17T1 1 2 Versilon QP Pump Head QP1...

Page 46: ...toprene QP Kit QP101K 2 Santoprene QP Kit QP102K 7 Santoprene QP Kit QP107K 1 Versilon QP Kit QP10T1K 2 Versilon QP Kit QP10T2K PUMP HEAD SERVICE KIT 1 7 bar max EUROPE Includes roller assembly tube nuts ferrules 6 mm latches DESCRIPTION KIT 1 Santoprene QP Kit QP171K 2 Santoprene QP Kit QP172K 3 Santoprene QP Kit QP173K 4 Santoprene QP Kit QP174K 5 Santoprene QP Kit QP175K 1 Versilon QP Kit QP17T...

Page 47: ...e Duckbill UCCP7FD excludes Classic 100 or 170 1Versilon Tube Duckbill UCTY1FD 2Versilon Tube Duckbill UCTY2FD PUMP TUBE EUROPE Includes ferrules 6 mm DESCRIPTION 2 PK 5 PK 1 Santoprene Tube UCCP21CE MCCP21CE 2 Santoprene Tube UCCP21CE MCCP21CE 3 Santoprene Tube UCCP23CE MCCP23CE 4 Santoprene Tube UCCP24CE MCCP24CE 5 Santoprene Tube UCCP25CE MCCP25CE 7 Santoprene Tube UCCP27CE MCCP27CE excludes Cl...

Page 48: ...ludes Santoprene Duckbill Nut Ferrule UCDBINJ MCDBINJ 1 4 Includes Pellethane Duckbill Nut Ferrule UCTYINJ MCTYINJ 1 4 Includes FKM Duckbill Nut Ferrule UCKMINJ MCKMINJ 3 8 Includes Santoprene Duckbill Nut UCINJ38 MCINJ38 3 8 Includes Pellethane Duckbill Nut UCTYIJ38 MCTYIJ38 3 8 Includes FKM Duckbill Nut UCKMI38 MCKMI38 DUCKBILL CHECK VALVES 6 9 bar max EUROPE DESCRIPTION EA 5 PK 6 mm Includes Sa...

Page 49: ...US and Canada 800 683 2378 International 904 641 1666 Classic Series 49 FOR YOUR RECORDS Pump Item Number Serial Number Date of Installation ...

Page 50: ...Florida 32246 USA Phone 904 641 1666 US Toll Free 800 683 2378 Fax 904 642 1012 sales stenner com www stenner com Hours of Operation EST Mon Thu 7 30 am 5 30 pm Fri 7 00 am 5 30 pm Assembled in the USA Stenner Pump Company All Rights Reserved IMCL 030221 ...

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