Steinsvik Orbit-200 Page 35 User Manual Download

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MAINTENANCE

7.1

Routine inspection and periodic maintenance

Table 16 Routine inspection and periodic maintenance

Component

Description

Interval

ily

Mon

Entire system

(incl. cables

and antennas)

Check for any icing during the winter
months. Remove ice if found on any
equipment.

Screws on the PSU/Winch

Check that all screws for lids are fastened
and in place

Multiwinch

Wipe around cables to prevent mussels from
attaching themselves between the plate and
rope cables.

Underwater camera

Run the camera to both edges to prevent
growth.

Underwater camera

After use: park the camera centered in the
cage at a depth of 10 m with the lens facing
down to prevent growth on the lens.

Underwater camera

Wipe the camera lens

Surface/surveillance/dome
camera

Visual inspection of lenses and
cables/contacts

– clean/replace if necessary

Antennas

Visual inspection of cables, contacts and
fastening equipment for any bends/damage.
Visual inspection of dome.

Rope

Scrape off all growth from the knots in the
rings

Rope

Visual inspection

Orbit bracket for ring

Check fastening point to cage; check that
bolts and suspension are properly fastened.

Winch rope

Visual inspection for damage

Winch rope

Visual inspection for growth

Sensor station

Wipe the membrane on the sensor station

Strain relief

Visual inspection

Counterweight

Clean to remove growth

Suspension rings

Visual inspection

Cables

Ensure that the cables do not have any
damages/kinks

When possible when you are at the cage

Use a soft cloth/Q-tip to avoid damaging the membrane

Summary of Contents for Orbit-200

Page 1: ...Steinsvik AS Rundhaug 25 5563 Førresfjorden Norway 47 52 75 47 00 post steinsvik no www steinsvik no User manual Camera System ...

Page 2: ...R Added components A3 04 07 2018 IDFR Updated A4 03 09 2018 IDFR Updated spare parts A5 23 11 2018 IDFR Updated with Bracket V clamp assy chap 4 6 and 5 2 2 A6 10 12 2018 IDFR Updated maintenance chapter A7 21 01 2019 IDFR Updated information regarding Orbit 310 and maintenance ...

Page 3: ...lley for camera rope 16 4 10 Pulleyblock 18 mm 17 4 11 Camera cable 17 4 12 Rope Orbit XXXM 17 4 13 Surveillance camera 18 4 14 Fibre receiver cabinet 20 4 15 Orbit 51X8 for wireless facilities 20 4 16 Protection cabinet for PSU 21 5 Preparation and installation 22 5 1 Antenna 22 5 2 Orbit Bracket for ring 22 5 3 Mast Alu pipe 26 5 4 PSU Protection cabinet 27 5 5 Winch and winch rope 28 5 6 Rope a...

Page 4: ...shooting for camera system 37 7 5 Storing preservation and maintenance 37 8 Spare parts 38 8 1 Underwater camera 38 8 2 Obrit 200 411340 and Orbit 210 430755 38 8 3 Multiwinch 100069 39 8 4 Orbit Bracket for ring 405461 40 8 5 Orbit bracket for ring with clamp V Clamp 442778 41 8 6 Antenna 411859 42 8 7 Strain Relief 420438 42 8 8 Orbit 310 410478 43 9 Orbit PSU Stainless Steel 44 ...

Page 5: ...nual presents the installation use and maintenance of the complete Steinsvik AS camera system with associated components Consult the NeoVision or Vision user manual for the complete description of navigation and configurations ...

Page 6: ... and development and this may lead to information contained in this manual being altered without notice This training manual is published and distributed on the basis that the publisher is not responsible for the results of any actions taken by users of information contained in this training manual based on the information contained in this manual nor for any error in or omission from this manual ...

Page 7: ...house consist mainly of POM with small amounts of stainless steel Orbit bracket for ring mast and winch bracket Bolts nuts screws and washers The underwater camera with depth sensor contains a small amount of glycol When the camera system is in storage and not in use it will not pose any threat with regards to pollution All parts can be recycled ...

Page 8: ...amera is not retrieved after a while or if it under pressure from the lift up or other equipment this can cause wear and tear on the net 2 Suspension on the cage edge The Orbit bracket for ring placed on the cage edge is made out of strong aluminium and secured with stainless steel bolts and screws These do not normally come in contact with the net but if they are not fastened properly or if they ...

Page 9: ...water camera Surface camera PSU Multiwinch Bracket for ring Antenna Aluminium pipe mast Strain relief fibre installation only Surveillance camera Camera cable Pulley for camera rope Pulleyblock 18 mm Counterweight Rope Camera installation Surface camera Protection box PSU Strain relief only for fiber installation PSU Bracket for ring Multiwinch Pulleyblock for camera rope Rope Underwater camera Co...

Page 10: ...nsors will only be available through a software update This way you do not have to send the camera to service to receive this update Table 1 Specifications Orbit 3000 series Specifications Orbit 3100 Orbit 3300 Orbit 3500 Orbit 3400 Orbit 3600 Video signal PAL Digital Resolution P50 752x582 HD 1200p Light sensitivity 0 003 lux 0 0003 lux Weight 6 5 kg 6 7 kg IP degree IP69 down to 100 m Temperatur...

Page 11: ...AL Digital Resolution 768x576 1080p Full HD Sensor type Colour CCD Colour Zoom 36 x optic zoom 30 x optic zoom 12 x digital zoom Lens opening F 1 4 F1 6 Light sensitivity 0 01 lux 50IRE 0 01 lux using IR Vertical rotation 120 120 Horizontal rotation 360 360 Weight 2 5 kg 2 5 kg IP degree IP68 IP68 Temperature range 20 C 60 C 20 C 50 C approved for Nordic climate only Effect 11 13 VDC 3 9 W 11 13 V...

Page 12: ... a built in screen joystick and 12 V power to the camera See chapter 9 for more specifications The PSU2 also provide power to the Multiwinch Table 3 Specifications PSU Specifications Material Stainless aluminium fibre glass Possible camera connections 1 2 or 4 depending on which PSU type Nominal effect 60 W per camera 300 W when running the winch Contacts 2 x multi contacts for sensors surface cam...

Page 13: ...its own cable The winch controls the camera vertically and horizontally in the cage and has a built in function which prevents the rope from being driven without stretch Table 4 Specifications Multiwinch Specifications Material Stainless steel POM and aluminium Weight 11 kg Operating voltage 50 VDC nominal Voltage tolerance 25 50 37 5 VDC 75 VDC Temperature range 20 C 50 C IP degree IP67 Fixed cab...

Page 14: ... do install the bracket for ring with clamp This version of the Orbit bracket is delivered with a clamp mounted on the bottom mounting bracket This clamp makes it easy to adapt the Orbit bracket to all types sizes of cages available in today s market This bracket can also be delivered with two different sizes of the bottom mounting bracket Figure 7 illustrates the Orbit bracket w clamp and small m...

Page 15: ...hed to the aluminium pipe on arrival For fibre facilities the same aluminium pipe is used for mast to attach the fibre equipment Table 7 Specifications Antenna and Mast Specifications Antenna Mast Material POM C white Aluminium Dimensions WxHxD 98 x 325 x 98 mm 1500 x 40 mm Temperature range 20 C 70 C N A Power supply 24 V 0 5 A 12 W max 5 5 W N A Humidity during operation 5 95 condensation N A Ma...

Page 16: ... strain relief Specifications Material Aluminium and stainless steel Weight 1 5 kg 4 9 Pulley for camera rope3 Table 9 Specifications Pulley for camera rope Specifications Material Nylon and stainless steel 3 Strips are only for easier transportation not used in the cage Figure 9 Strain relief Figure 10 Padded strain relief Figure 11 Pulley for camera rope ...

Page 17: ...be used at The rope is held tight by the counterweight located outside of the cage on the oposite end of where the winch is placed The counterweight adjust the winchrope according to the movement of the cage Standard lengths for cages are 120M cage 80M 160M cage 100M 200M cage 120M When using steel cages the standard delivery is the size of the cage x2 ie 24 cage 50M rope The importance of correct...

Page 18: ...re allows for control of the camera with only a keystroke where you can position the camera from the spreader in the outer most edge of the cage to the distribution valve at the barge The Orbit 310 must only be installed at the barge for cage installation use Orbit 200 210 Table 11 Specifications Orbit 310 Specifications Video signal Video over IP Resolution Full HD 1080p Sensor type Colour BSI CM...

Page 19: ...ing the amount of feed in the silo It is easy to install and integrate in the software Table 12 Specifications Orbit 351 Specifications Video signal Video over IP Resolution Full HD 1080p Sensor type Colour CMOS Zoom 3x manual optic Lens opening F 1 4 Light sensitivity 0 03 lux 50IRE Weight 2 kg IP degree IP68 Temperature range 20 C 50 C Effect 12VDC PoE Material Aluminium PC and POM Picture angle...

Page 20: ...Connections 1 x 230 V power inn 3 x multi connector 1 x 100 Mbit s Ethernet 2 x 100 Mbit s Ethernet 2 x Hybrid fibre contact 4 15 Orbit 51X8 for wireless facilities The Orbit 51X8 is the heart of wireless facilities It receives and transmit all signals in a digital wireless facility The Orbit 51X8 has the possibility of connecting to dome cameras and it is possible to upgrade the cabinet to accomm...

Page 21: ...e 15 Specifications Protection cabinet Specifications Material Stainless steel4 Weight 18 42 kg Dimensions WxHxD 466 20 x 649 x 273 mm 4 Steinsvik AS also delivers protection cabinets for plastic PSU s Figure 17 Protection cabinet for SS PSU ...

Page 22: ...X number Connect the antenna to the PSU with the same number Example connect the antenna marked TX 01 to the PSU marked PSU 01 The sticker on the antenna must be faced towards the barge Tip Install the antenna on the barge before you install the antenna on the cage to ensure that the antenna is pointing in the right direction 5 2 Orbit Bracket for ring Find a suitable place to place the Orbit brac...

Page 23: ...20 bolts in the top hole on both sides In the bottom hole on both sides the M10x30 bolts and M10 nuts are fastened NOTE The bolts are fastened from the inside so that they point away from the net cage net Fasten the locking bolt 196mm in the mounting bracket This prevents the bracket from moving sideways on the cage ring Drill a new hole if the support ring is to wide ...

Page 24: ...nd locking pin so that the bracket cannot fall off The mounting bracket goes around the support rail picture Fasten this with a M10x20 bolts in the top hole on both sides In the bottom hole on both sides the M10x30 bolts and M10 nuts are fastened NOTE The bolts are fastened from the inside so that they point away from the net cage net ...

Page 25: ... size of the support rail the locking bolt is placed in the hole which fits the best on the bracket Adjust the size of the clamp so that it holds the Orbit bracket in place by turning the nut on the right side on the clamp the white nut in the illustration above Fasten the clamp by tighten the locking nut bronze coloured nut in the illustration to the right above ...

Page 26: ...t screw DIN 912 M8x16 5 3 2 Fibre installations Fasten the aluminium pipe into the 40 mm pipe on the bracket There must be at least 300 mm of pipe under the bracket Secure the pipe with a set screw DIN 912 M8x16 on the bracket Place the strain relief at the bottom of the pipe Fasten the strain relief with M10x80 DIN 912 bolt and M10 nut through the hole on the strain relief and into the hole at th...

Page 27: ...ible Attach the four nuts to the backside of the PSU If an extra protection cabinet is used place the PSU into the cabinet before mounting it on the mast Remember to secure the protection cabinet with an extra bracket so that there is a total of 6 nuts fastened on the backside ...

Page 28: ...te to both sides Attach the locking pin at the bottom of the bolt to prevent the winch from falling off the bracket Attach the winch cable One end is connected under the winch while the other is connected to the Winch contact in the PSU Make sure that the net is not in a position for the winch cable to hook onto and break The winch cable should preferably be secured around the top row before it is...

Page 29: ...e with the strain relief The rope is supposed to place itself nicely out in the cage Place the winch rope between the ropes for the spreader birds net etc and above the rope for the dead fish handling system lights etc Walk as far as possible with the strain relief so that the winch rope is placed where the feed lands in the cage preferably centred in the cage so that it is possible to lower the c...

Page 30: ...he rest remove all sand and growth with isopropyl alcohol and apply Molykote before reassembly Tie the camera rope from the Multiwinch to the hoop on the underwater camera Apply a thin layer Molykote 44 approx 1 10 of the depth of the contact approx 1 mm Attach the camera cable to the camera Ensure that the camera is hanging correctly the rope should keep the plug in the right position Figure 18 C...

Page 31: ...ch Lower the camera into the sea and wind the camera cable out in the cage Cut off some meters of the white winch rope and tie a strain relief to the camera cable Attach this to the handrail This is to avoid unnecessary tension strain to the contact connection in the PSU Connect the camera cable to the Camera connection in the PSU Figure 19 Camera Rope ...

Page 32: ...0 to the mast at the barge after attaching the mast to the bracket Use the 40 mm U bolt washers and nuts supplied Attention This camera is not supposed to be mounted at the cage edge Connect the camera cable to the Multi contact on the receiver cabinet located at the barge The camera cable is equipped with a 7 pin contact and a 15 pin contact The 7 pin contact connects to the camera while the 15 p...

Page 33: ... 4 Press Sideways to Move the camera towards the winch Alternately an older winch may only have two buttons one to move the winch up down one to move it sideways and both buttons must be used to move the camera to from the winch Consult the NeoVision Vision user manual for a complete description of navigation and configurations 6 2 Surveillance camera The surveillance camera is controlled via the ...

Page 34: ...34 Figure 22 Gamepad Figure 23 Gamepad backside ...

Page 35: ...t growth on the lens Underwater camera Wipe the camera lens Surface surveillance dome camera Visual inspection of lenses and cables contacts clean replace if necessary Antennas Visual inspection of cables contacts and fastening equipment for any bends damage Visual inspection of dome Rope Scrape off all growth from the knots in the rings Rope Visual inspection Orbit bracket for ring Check fastenin...

Page 36: ...ill not work Broken winch cable Check that the cable is whole and without visible marks damages If the cable is broken check for corrections on contacts on cable and in PSU Winch will not work The camera rope is on the outside of the circlip Thread the camera rope to the inside of the circlip Winch will not work Broken fuse Check the fuse on the inside of the PSU and change if this is broken Note ...

Page 37: ...or any damages resulting from wear and tear and order new ropes if necessary 2 Rinse aluminium parts with clean water To avoid oxidation cover all contact surfaces screw threads with grease 3 Rinse clean and wipe dry all cables to remove any salt residues Check for wear and tear change if necessary Coil the cables together for storage 4 Clean the camera to remove all growth Steinsvik AS recommend ...

Page 38: ...0463 Orbit 3600 421021 8 2 Obrit 200 411340 and Orbit 210 430755 Pos nr Description Product number Amount 1 ISO 4762 M6 x 40 A4 2 2 Washer DIN 125 B 6 4 300HV 2 3 Spring washer DIN 128 A6 2 4 Clamp 2 406467 1 Optional Winter sunshade 406615 1 Pos nr Description Product number Amount Silicone oil Membrane 406293 1 ...

Page 39: ...r winch 405571 1 19 Split pin 401670 1 10 Hanger 401311 1 Rope 3 mm nylon 403620 100m 12 Pan head cross recess screw M6x16 4 13 Pan head cross recess screw M4x16 1 15 Plain washer M6 4 16 Plain washer DIN 9021 4 3 1 20 Wing nut M4 401611 1 6 Locking plate 405819 1 5 Winch cover 432039 1 ...

Page 40: ...4 Orbit Bracket for ring 405461 Pos nr Description Product number Amount 1 Mounting Bracket small Mounting bracket large 417314 420304 1 2 12mm locking bolt 196mm 405721 1 3 12mm locking bolt 237mm 418684 2 ...

Page 41: ...h clamp V Clamp 442778 Pos nr Beskrivelse Varenummer Antall 1 12mm locking bolt 196mm 405721 1 2 12mm locking bolt 237mm 405830 1 3 V Clamp Assy 420297 1 4 Mounting Bracket small Mounting bracket large 417314 420304 1 Bolt set 442197 1 ...

Page 42: ...oduct number Amount 1 Top cover 405259 1 2 O ring 77x4 0 405263 1 3 Antenna 411156 1 Cable complete 2 5m 420441 1 8 7 Strain Relief 420438 Pos nr Description Product number Amount 1 DIN EN ISO 10511 M10 5 2 DIN 912 M10 x 80 5 3 DIN 912 M8 x 16 1 ...

Page 43: ...10 410478 Pos nr Description Product number Amount 1 Countersunk flat head cross recess screw ISO 7046 M8x30 4 2 Baseplate 410982 1 3 Washer DIN 129 9 4 4 Prevailing torque nut DIN EN ISO 7042 M8 4 Cable 30m 430338 1 ...

Page 44: ...520 Contacts Fiber power in and out 1 fiber power in 5 fiber power out 24 VDC PoE Power in and out Power in Connectors Camera connector 4 4 1 1 1 Winch connector 4 4 1 1 1 Multiconnector 2 2 2 2 2 Supported by Software NeoVision6 0 and newer NeoVision6 1 and newer NeoVision6 2 and newer Vision Supported by Camera Orbit 3000 Orbit 3100 Orbit 3300 Orbit 3400 Orbit 3500 Orbit 3600 Orbit 200 Orbit 200...

Page 45: ...n and out 1 fiber power in 5 fiber power out 24 VDC PoE Power in network Power in and out Connectors Camera connector 1 1 1 1 2 2 Winch connector 1 1 1 1 2 2 Multiconnector 2 2 2 2 2 2 Supported by Software NeoVision6 0 and newer NeoVision6 1 and newer NeoVision6 2 and newer Vision Supported by Camera Orbit 3000 Orbit 3100 Orbit 3300 Orbit 3400 Orbit 3500 Orbit 3600 Orbit 200 Orbit 200B Orbit 210 ...

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