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STEINEL S-Former E, Assembly Instructions Manual, Page: 82 / 92

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STEINEL S-Former E Assembly Instructions Manual Download Page 82

82 

Assembly instructions  

Version 12.2022

12  Technical data

S-Former E1.2 sectional view

Pos.

Pieces

Designation

Part number

1

4

Hexagon head screw M5x20

K300-001-1550

2

2

Spacer bolt

SZ8871.01-1010

3

1

Cover 1 (not visible)

SZ8871.01-1017

7

2

Clamping plate

SZ8871.01-1013

8

1

Main shaft cpl. assembly group

–

10

4

Socket-head screw M3x8

K300-001-1570

12

1

Toothed belt AT5/280 GEN III AlphaPower

K300-001-1490

13

1

Motor bracket

SZ8871.01-1008

18

2

Spacer bar

SZ8871.01-1019

19

2

Socket-head screw M4x12  
(not visible – assembly of motor on motor plate)

SZ851004X012

22

2

Precision dowel pin 4x14

SZ7900040X014

24

1

Toothed belt 25AT5/280 GEN III AlphaPower

K300-001-1500

25

1

Cylinder cpl. assembly group

–

26

2

Socket-head screw M4x20  
(not visible – assembly of motor on motor plate)

SZ851004X020

27

1

Housing

SZ8871.01-1012

28

1

Cover 2 (not visible)

SZ8871.01-1018

30

1

Analogue sensor MPS-32

SZ2798-00009

31

1

AC Servodrive AM8023F 
coding pin 1 to 12

SZ2799-00023

32

1

Bearing block

SZ2799-00028

33

4

Washer

K300-001-0840

34

4

Hexagon head screw M6x16

K300-001-2024

35

1

Motor pinion AT5/20

SZ2799-00026

36

1

Clamping set KBS61-9x20

K300-001-2061

37

2

Clamping set KBS61-10x20

K300-001-2062

38

1

Intermediate shaft cpl. assembly group

–

39

5

Socket-head screw M5x8 (not visible – cover fastening)

K300-001-1560

40

1

Motor pinion spacer disc

SZ2799-00034

37

35

33

2

13

12

30

18

34

25

32

1

7

37

38

24

8

27

31

Summary of Contents for S-Former E

Page 1: ...Assembly instructions for S Former E ...

Page 2: ...t or for the purpose of competition be given or made available to third parties English translation of the original German text Responsible for content STEINEL Normalien AG Winkelstraße 7 78056 Villingen Schwenningen Germany Phone 49 7720 6928 0 Fax 49 7720 6928 970 info steinel com www steinel com Copyright STEINEL Normalien AG All rights reserved Assembly instructions Edition 1 English Date of i...

Page 3: ...e complete machine 11 2 Safety 12 2 1 Safety measures 12 2 2 Intended use 12 2 3 Foreseeable misuse 13 2 4 Owner obligations 13 2 5 Obligations of the personnel 13 2 6 Dangers when handling the S Former E 14 2 7 S Former E identification 15 3 Function 16 3 1 Functional description 16 3 2 S Former E control unit 16 3 3 S Former E control unit with the STEINEL S Former E control unit 17 4 Design acc...

Page 4: ...2x type 27 6 4 4 Beckhoff AM803x to Am807x type 27 6 5 Coding for the operation of a STEINEL S Former E control unit 28 7 Assembly 29 7 1 Safety instructions 29 7 2 Requirements 29 7 3 Forces and torques 29 7 4 S Former E0 30 7 5 S Former E1 1 30 7 6 S Former E1 1 SSSP 31 7 7 S Former E1 2 31 7 8 S Former E2 32 7 9 S Former E3 32 8 Setup putting into service 33 8 1 Safety instructions 33 8 2 Conne...

Page 5: ...1 Regular inspections 43 10 2 2 Maintenance cleaning 43 10 2 3 Repairs 43 10 3 Maintenance work on the S Former E0 45 10 3 1 Cleaning 45 10 3 2 Retightening of the toothed belt 46 10 4 Maintenance work on the S Former E1 1 48 10 4 1 Cleaning 48 10 4 2 Retightening of the toothed belt 49 10 5 Maintenance work on the S Former E1 1SSP 50 10 5 1 Cleaning 50 10 5 2 Retightening of the toothed belt 51 1...

Page 6: ...ata limits lifetime 60 12 1 1 S Former E0 60 12 1 2 S Former E1 1 62 12 1 3 S Former E1 1SSP 64 12 1 4 S Former E1 2 66 12 1 5 S Former E2 68 12 1 6 S Former E3 70 12 2 Drawings and parts lists 72 12 2 1 S Former E0 72 12 2 2 S Former E1 1SSP 78 12 2 3 S Former E1 2 81 12 2 4 S Former E2 85 12 2 5 S Former E3 88 ...

Page 7: ...embled into a complete machine using other components and without endangering the health and safety of the personnel Only commission the S Former E unit after you have read and understood the assembly instructions By installing and using the S Former E you confirm that you are aware of the unit s intended use and any potential dangers have read and fully understood the safety instructions and are ...

Page 8: ...of the S Former E operating the S Former E with defective safety equipment or protective devices that were not installed properly or protective devices and or safety equipment that does not work non observance of the notices contained in these assembly instructions regarding safety putting into service operation setting maintenance and inspection of the S Former E unauthorised structural alteratio...

Page 9: ...e of resulting in death or serious injury WARNING WARNING indicates danger which if not avoided has a medium chance of resulting in death or serious injury CAUTION CAUTION indicates danger which if not avoided has a low chance of resulting in minor or moderate injury ATTENTION Obligation to specific conduct or a task for the safe handling of the manifold plate in order to avoid property damage Thi...

Page 10: ...ntroduction 1 5 2 Danger symbols Warning of a danger area Warning of automatic start Warning of hand injuries Warning of hot surface Warning of dangerous electrical voltage 1 5 3 Command symbols Observe instructions for use General warning signs ...

Page 11: ...efers to a page figure or position number then this information will be added at the end of the cross reference Example Fig 4 4 Pos 1 This means Refer to in chapter 4 of this manual position number 1 of figure 4 Numbers in a square with a red frame refer to positions in the figures 1 6 Demarcation from the superordinate complete machine We STEINEL Normalien AG expressly demarcate ourselves from th...

Page 12: ...alled The assembly instructions must be readily accessible for all operating and maintenance personnel 2 2 Intended use The S Former E is exclusively intended to be installed in a superordinate complete machine It is designed for the non machining manufacture of internal threads in designated prepared threaded holes use in superordinate machines such as punching presses punching tools and progress...

Page 13: ...chment installation on a holding device or in a tool Operating the S Former E without the required protective device to prevent access to moving parts Operating the S Former E in the immediate vicinity of magnetic fields or magnetised parts Operating the S Former E in explosive environments Electrical and mechanical limits can be found in the MA 12 Technical data 2 4 Owner obligations The owner co...

Page 14: ...rts WARNING There is a risk of injury from moving machine parts Î Before carrying out any work secure the S Former E against starting unexpectedly WARNING There is a danger of injury from malfunctions and unexpected starts Î Make sure that nobody is in the danger area prior to starting the movements Î Do not modify mechanical or electrical parts in any way WARNING The gear AC Servodrive pneumatic ...

Page 15: ...mit mon itoring Î Operate the S Former E within the product specific limits MA 12 Technical data Î Ensure that the limits are electronically monitored 2 7 S Former E identification The S Former E s identification data is laser engraved on the front of the housing 1 Company name 2 Internet address 3 Year of construc tion MMYY consecutive serial number 4 Part number www steinel com 1 2 3 4 ...

Page 16: ...umatic cylinder with position sensor In principle machining operations other than tapping may also be carried out e g thread cutting drilling screw mounting also torque controlled torque tests for mounted elements etc The S Former E can be used for practically all applications for which rotational and free axial movements are required However it is not suitable for applications that require the sp...

Page 17: ...ditional information and ordering options please go to www steinel com Service Operating instructions Example of a tapping movement in a punching or bending tool with a STEINEL S Former control unit Movement S Former Material Material feed S Former E at a standstill Material clamped Start signal from press Unit accelerates to rotation speed and compressed air extends the spindle The S Former E goe...

Page 18: ... MF Nm 2 8 14 20 40 Rotation speed nF t min Up to 5000 Up to 3250 Up to 2777 Up to 2500 Up to 1000 240 thread form angle steel 600 N mm F roll tap 4 1 1 S Former E0 The S Former E0 part number SZ2701 00005 is operated with a single stage toothed belt gear The AC Servodrive has an output of 0 77 kW while the pneumatic cylinder has a stroke of 20 mm The tool is clamped with a collet 1 Pneumatic cyli...

Page 19: ...ool is clamped with a collet A reducer enables a length compensation and the square wheel driver 1 Pneumatic cylinder with piston diameter 16 mm and stroke 30 mm as well as with the analogue position sensor and compressed air connections for nominal width D 6 mm 2 Gear stage 1 with AT3 toothed belt 3 AC Servodrive with an output of 0 93 kW rotation speed 8000 rpm 4 Spindle spline shaft with tool c...

Page 20: ...eed clamping system with clamps length compensation and a square wheel driver The high speed clamping system enables tool free tool changes 1 Pneumatic cylinder with piston diameter 16 mm and stroke 30 mm with the analogue position sensor and compressed air connections for nominal width D 6 mm 2 Gear stage 1 with AT3 toothed belt 3 AC Servodrive with an output of 0 93 kW rotation speed 8000 rpm 4 ...

Page 21: ...ool is clamped with a collet A reducer enables a length compensation and the square wheel driver 1 Pneumatic cylinder with piston diameter 40 mm and stroke 30 mm as well as with the analogue position sensor and compressed air connections for nominal width D 6 mm 2 Gear stage 1 with AT5 toothed belt 3 AC Servodrive with an output of 0 85 kW rotation speed 9000 rpm 4 Gear stage 2 with AT5 toothed be...

Page 22: ...l is clamped with a collet A reducer enables a length compensation and the square wheel driver 1 Pneumatic cylinder with piston diameter 32 mm and stroke 40 mm as well as with the analogue position sensor and compressed air connections for nominal width D 6 mm 2 Gear stage 1 with AT5 toothed belt 3 AC Servodrive with an output of 2 6 kW rotation speed 8000 rpm 4 Gear stage 2 with AT5 toothed belt ...

Page 23: ...l is clamped with a collet A reducer enables a length compensation and the square wheel driver 1 Pneumatic cylinder with piston diameter 40 mm and stroke 50 mm as well as with the analogue position sensor and compressed air connections for nominal width D 6 mm 2 Gear stage 1 with AT5 toothed belt 3 AC Servodrive with an output of 2 25 kW rotation speed 5500 rpm 4 Gear stage 2 with AT10 toothed bel...

Page 24: ... to protect against mechanical damage and weather influence Protect the S Former E from excessive shocks and vibrations 5 2 Storage information Store the S Former E in a dry clean and oil free state Do not store the S Former E near magnetic fields Temperature range 25 to 55 C max 20 K h temperature difference 5 to 95 relative humidity non condensing ...

Page 25: ...e set part number S Former E0 SZ2701 00005 SZ2706 00004 S Former E1 1 SZ2701 00001 S Former E1 1SSP SZ2701 00004 S Former E1 2 SZ2701 00003 SZ2706 00005 Adapter cable set required SZ2798 00023 S Former E2 SZ2701 00006 SZ2706 00005 S Former E3 SZ2701 00007 SZ2706 00004 240 thread form angle steel 600 N mm F roll tap The preassembled cable sets are equipped with plugs for connecting to the drive ana...

Page 26: ...rers may be used depending on the S Former E in use Only motors with resolver feedback are used as motor feedback If you are operating the S Former E with the STEINEL S Former E control unit the 12 pin resolver con nector must have an S Former E typical coding The free pins 1 10 11 and 12 can be used for this The codings are marked with a in the following type table 6 4 2 Kollmorgen AKM1 to AKM7 t...

Page 27: ... connector 12 pin 1 Coding 2 n c 3 S3 cos 4 S4 sin 5 R2 ref 6 n c 7 S1 cos 8 S2 sin 9 R1 ref 10 Coding 11 Coding 12 Coding 6 4 4 Beckhoff AM803x to Am807x type S Former E type E2 Motor manufacturer Beckhoff Pin Function M23 power connector 9 pin A U B V C W D PE E Thermo F shield G n c H Thermo L n c M23 resolver connector 12 pin 1 Coding 2 n c 3 S3 cos 4 S4 sin 5 R2 ref 6 n c 7 S1 cos 8 S2 sin 9 ...

Page 28: ...s E0 SZ2701 00005 Kollmorgen AKM23D 1 10 12 E1 1 SZ2701 00001 Kollmorgen AKM24D 1 12 E1 1SSP SZ2701 00004 E1 2 SZ2701 00003 Beckhoff AM23F E2 SZ2701 00006 Beckhoff AM42J 1 11 E3 SZ2701 00007 Kollmorgen AKM52K 1 10 11 The motor temperature is determined with a KTY84 Kollmorgen or LPTC 600 Beckhoff The design and application of the LPTC 600 are the same as those of the KTY84 The motor temperature mu...

Page 29: ...ould function as a plug in system with a simple locking feature particularly when installed in punching tools The S Former E should be accessible and removable when the tool is in a fully assem bled state The centricity of the spindle or the fixed tool to the machining bore should have an accuracy of 0 05 mm Alternatively the entire fixture can be installed as a floating fitting enabling the S For...

Page 30: ... Assembly 7 4 S Former E0 2 x adapter sleeves ø12H7 5 mm 2 x socket head screws M5 65 mm lateral 7 5 S Former E1 1 4 x M6 15 mm thread 2 x fits ø4H7 15 mm on the underside 2 x adapter sleeves ø10H7 10 mm 2 x socket head screws M5 75 mm lateral ...

Page 31: ...31 7 Assembly 7 6 S Former E1 1 SSSP 4 x M6 15 mm thread 2 x fits ø4H7 15 mm on the underside 2 x adapter sleeves ø10H7 10 mm 2 x M5 75 mm socket head screws lateral 7 7 S Former E1 2 5 x M5 10 mm thread 3 x fits ø5H7 10 mm on the underside ...

Page 32: ...bly 2 x alignment pins ø5H7 16 mm 2 x M5 75 mm socket head screws lateral 7 8 S Former E2 2 x adapter sleeves ø16H7 10 mm 2 x M8 85 mm socket head screws lateral 7 9 S Former E3 2 x adapter sleeves ø16H7 10 mm 2 x M8 85 mm socket head screws lateral ...

Page 33: ...or clockwise and anticlockwise motions Î Using the position sensor determine the vertical position of the spindle at which the tool is placed on the component to be machined This is the switching point for venting the pneumatics which allows the tool to rotate into the component without any active axial force affecting it During the return movement this switching point activates the pneumatics and...

Page 34: ...lamping nut by approx 1 revolution 3 using the hook wrench 5 and fix the spindle 1 using an SW10 open end spanner 2 3 Pull the tool 4 out of the collet by hand 4 Insert the new tool into the collet by hand 5 Slightly twist the tool until its square end locks into that of the collet or spindle 6 Retighten the clamping nut 3 9 2 2 Changing the tool size 1 Spindle 2 Collet 3 Clamping nut 4 Tool 5 Col...

Page 35: ...ly twisting it 7 In the case of tools with a shaft diameter of 4 5 mm and a square end of 3 4 mm e g an M4 threading tool the square end in the collet is not used The square end of the spindle 1 is used instead 9 3 S Former E1 1 9 3 1 Changing the tool 1 Spindle 2 Open end spanner SW10 3 Hook wrench 4 Tool 5 Clamping nut 1 Pull out the spindle 1 by hand 2 Loosen the clamping nut by approx 1 revolu...

Page 36: ...and the outer square red is seated in the square end of the spindle 4 Select a reducer whose length and inner square are a suitable fit for the tool to be used 5 During assembly ensure that the groove yellow of the collet engages with the eccentric 7 forming yellow of the clamping nut 8 Only this will ensure the proper functioning of the collet 6 When inserting the tool with the reducer 2 the coll...

Page 37: ... twist the tool until its square end locks into that of the collet or spindle 9 4 2 Changing the tool size 1 Spindle 2 Open end spanner SW19 3 Clamping nut 4 High speed clamping insert 5 Open end spanner SW30 In order for the tool size to be changed the high speed clamping insert 4 must first be adjusted 1 Remove the tool as described in MA 9 4 1 Changing the tool 2 Loosen the clamping nut 3 with ...

Page 38: ...total length grey are a suitable fit for the tool to be used 8 When inserting the tool ensure that the square end of the tool locks into the inner square yellow of the insert by slightly twisting it 9 5 S Former E1 2 9 5 1 Changing the tool 1 Spindle 2 Hook wrench 3 Tool 4 Clamping nut 5 Open end spanner SW22 1 Pull out the spindle 1 by hand 2 Loosen the clamping nut by approx 1 revolution 4 using...

Page 39: ...uare end and the outer square red is seated in the square end of the spindle 5 Select a reducer whose length and inner square are a suitable fit for the tool to be used 6 During assembly ensure that the groove yellow of the collet 7 engages with the eccentric forming yellow of the clamping nut 8 Only this will ensure the proper functioning of the collet 7 When inserting the tool with the reducer 2...

Page 40: ... 6 2 Changing the tool size 1 Spindle 2 Reducer 3 Collet 4 Clamping nut 5 Tool 6 Reducer inner square 7 Collet groove 8 Clamping nut formation In order for the tool size to be changed the collet 3 and the reducer 2 must first be adjusted 1 Remove the tool 5 as described in MA 9 6 1 Changing the tool 2 Completely unscrew the clamping nut 4 from the spindle 1 3 Replace the collet 3 and the reducer 2...

Page 41: ... by slightly twisting the tool 5 In the case of tools with a shaft diameter of 20 mm and a square end of 16 mm the reducer is not used 6 The square end of the spindle 1 is used instead 9 7 S Former E3 9 7 1 Changing the tool 1 Spindle 2 Hook wrench 3 Clamping nut 4 Tool 5 Open end spanner SW27 1 Pull out the spindle 1 by hand 2 Loosen the clamping nut by approx 1 revolution 3 using the hook wrench...

Page 42: ...l square end and the outer square red is seated in the square end of the spindle 6 Select a reducer whose length and inner square are a suitable fit for the tool to be used 7 During assembly ensure that the groove yellow of the collet 7 engages with the eccentric forming yellow of the clamping nut 8 Only this will ensure the proper functioning of the collet 8 When inserting the tool with the reduc...

Page 43: ...ing of electrical lines and cables without mechanical loads strain relief present Before the start of production Operator Set up personnel Safe assembly and position in the superordinate machine Before the start of production Operator Set up personnel Proper installation of the tool Before the start of production when changing the tool Operator Set up personnel 10 2 2 Maintenance cleaning Î Carry ...

Page 44: ...ment of defective or worn parts e g Analogue position sensor Cylinder Spindle spline shaft Motor Toothed lock washers Toothed belt Shafts Ball bearings Housing parts as per requirement and state Servicing Electrical repairs including Motor connectors Motor cables and lines Cable set Sensor cable as per requirement and state Electrician ...

Page 45: ...er to disassemble the cover and motor 1 Front assembly group 2 2x hexagon head screws M5x20 3 2x socket head screws M5x12 2 Disassembly of the front assembly group with cylinder and spindle For this loosen both M5x20 hexagon head screws and both M5x12 socket head screws 1 Splined hub 2 Toothed belt 3 Housing 3 Clean the housing toothed belt and splined hub Remove any foreign objects wear dirt part...

Page 46: ...UB KL5 7 Check the spline shaft for ease of movement when inserting into the splined hub 10 3 2 Retightening of the toothed belt ATTENTION Î Do not use any auxiliary aids to tighten the belt Do not prop up the S Former E while tightening the screws 1 4x socket head screws M5x16 The toothed belt must be tightened semi annually to annually depending on loads until error messages are output by the dr...

Page 47: ...in the air at the motor A The toothed belt will be sufficiently tightened by the weight force of the front assembly group B 3 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 4 Then retighten the four socket head screws while continuing to hold the S Former E verti cally in the air 1 A B ...

Page 48: ...using 5 Rear assembly group 2 Disassemble the rear assembly group To do this loosen the four M5x20 socket head screws 3 Disassemble the front assembly group with the cylinder and spline shaft To do this loosen the four M4x30 socket head screws 1 Splined hub 2 Toothed belt 3 Housing 4 Clean the housing toothed belt and splined hub Remove any foreign objects wear dirt particles oil grease and other ...

Page 49: ...air will ensure that the toothed belt is suffi ciently tightened by the weight force of the front assembly group B 4 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 5 Then retighten the four socket head screws while continuing to hold the S Former E verti cally in the air 1 2x spacers 2 2x socket head screws M4x20 3 2x socket head screws M4x12 6 In order to ...

Page 50: ...oup 2 Disassemble the rear assembly group To do this loosen the four M5x20 socket head screws 3 Disassemble the front assembly group with the cylinder and spline shaft To do this loosen the four M4x30 socket head screws 1 Splined hub 2 Toothed belt 3 Housing 4 Clean the housing toothed belt and splined hub Remove any foreign objects wear dirt particles oil grease and other residues 1 Cylinder 2 Sp...

Page 51: ...toothed belt is suffi ciently tightened by the weight force of the front assembly group B 4 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 5 Then retighten the four socket head screws while continuing to hold the S Former E verti cally in the air 1 2x spacers 2 2x socket head screws M4x20 3 2x socket head screws M4x12 6 In order to retighten the toothed bel...

Page 52: ...p 2 In order to disassemble the rear assembly group loosen the four M5x20 hexagon head screws 3 In order to disassemble the front assembly group with a cylinder and hexagon shaft loosen the four M4x16 socket head screws 1 Output hub 2 Toothed belt 3 Housing 4 Clean the housing toothed belt and output hub Remove any foreign objects wear dirt particles oil grease and other residues 1 Cylinder 2 Hexa...

Page 53: ...toothed belt is suffi ciently tightened by the weight force of the front assembly group B 4 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 5 Then retighten the four hexagon head screws while continuing to hold the S Former E verti cally in the air 1 2x spacers 2 2x socket head screws M4x20 3 2x socket head screws M4x12 6 In order to retighten the toothed be...

Page 54: ...up 2 In order to disassemble the rear assembly group loosen the four M6x20 hexagon head screws 3 In order to disassemble the front assembly group with a cylinder and spline shaft loosen the four M6x45 socket head screws 1 Splined hub 2 Toothed belt 3 Housing 4 Clean the housing toothed belt and output hub Remove any foreign objects wear dirt particles oil grease and other residues 1 Cylinder 2 Spl...

Page 55: ...er E at the motor A in the air will ensure that the toothed belt is suffi ciently tightened by the weight force of the front assembly group B 4 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 5 Then retighten the four hexagon head screws while continuing to hold the S Former E verti cally in the air 1 4x socket head screws M4x16 6 In order to retighten the t...

Page 56: ...up 2 In order to disassemble the rear assembly group loosen the four M6x20 hexagon head screws 3 In order to disassemble the front assembly group with a cylinder and spline shaft loosen the four M6x25 socket head screws 1 Splined hub 2 Toothed belt 3 Housing 4 Clean the housing toothed belt and output hub Remove any foreign objects wear dirt particles oil grease and other residues 1 Cylinder 2 Spl...

Page 57: ...er E at the motor A in the air will ensure that the toothed belt is suffi ciently tightened by the weight force of the front assembly group B 4 Slightly twist the spindle so that the toothed belt is seated correctly in the toothing 5 Then retighten the four hexagon head screws while continuing to hold the S Former E verti cally in the air 1 4x socket head screws M6x20 6 In order to retighten the t...

Page 58: ... an example 1 Calibration button 2 LED 3 Spindle 1 Extend the spindle 3 to the lower end position 2 Press the yellow calibration button 1 at the analogue sensor and keep it held down until the yellow LED 2 begins to flash rapidly 3 Release the calibration button 1 Calibration button 2 LED 3 Spindle 4 Move the spindle 3 to the upper end position 5 Briefly press the yellow calibration button 1 once ...

Page 59: ...crap your metal Î Recycle plastic parts Î Sort the remaining components according to material type prior to disposal Î Observe the corresponding nationally applicable rules Î Observe all local laws and regulations particularly the workplace safety and environmental protection rules that are valid at the time of disposal Î If in doubt contact your local government or specialised disposal companies ...

Page 60: ... regard to collets without square ends or tools that do not fit perfectly with the square end of the spindle protection against slipping is only provided by the frictional connection with the collet There is no secure form fitting connection Design of the drive output gear and pneumatics Drive AC Servodrive Kollmorgen AKM 23D Standstill torque Nm 1 16 Nominal torque Nm 0 92 Nominal rotation speed ...

Page 61: ...ol unit ensure that the servo controller in use is able to fulfil the continuous and peak outputs and currents The expected lifetime is dependent on the application load ambient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and information and are not obligatory Lifetime under optimal usage conditions AC Servodriv...

Page 62: ...tion and the square wheel driver With regard to tools that do not fit perfectly with the square end of the spindle protection against slipping is only provided by the frictional connection with the collet There is no secure form fitting connection Reducer Square end Thread type Part number 2 7 M3 SZ2703 00006 3 M4 SZ2703 00007 3 4 M5 SZ2703 00008 4 9 M6 SZ2703 00009 6 4 in spindle M8 Design of the...

Page 63: ...ntroller s output and current When using another control unit ensure that the servo controller in use is able to fulfil the continuous and peak outputs and currents The expected lifetime is dependent on the application load ambient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and information and are not obligator...

Page 64: ... 16 SZ2709 00004 8 6 2 49 UNF7 16 SZ2709 00005 Design of the drive output gear and pneumatics Drive AC Servodrive Kollmorgen AKM 24D Standstill torque Nm 1 41 Nominal torque Nm 1 11 Nominal rotation speed 1 min 8000 Nominal power kW 0 93 Torque constant Nm A 0 63 Output Torque Nm 8 5 Rotation speed 1 min 3278 Gear Ratio 2 44 1 Pneumatic system Pressure bar 2 4 depending on application max 6 When u...

Page 65: ...mbient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and information and are not obligatory Lifetime under optimal usage conditions AC Servodrive 20000 h 5 years Ball bearings 20000 h Toothed belt stage 1 10 million cycles Toothed belt stage 2 10 million cycles Spline shaft 10 million cycles Splined hub 5 million ...

Page 66: ...th regard to tools that do not fit perfectly with the square end of the spindle protection against slipping is only provided by the frictional connection with the collet There is no secure form fitting connection Reducer Square end Thread type Part number 2 7 M3 SZ2703 00006 3 M4 SZ2703 00007 3 4 M5 SZ2703 00008 4 9 M6 SZ2703 00009 6 4 in spindle M8 Design of the drive output gear and pneumatics D...

Page 67: ...urrent When using another control unit ensure that the servo controller in use is able to fulfil the continuous and peak outputs and currents The expected lifetime is dependent on the application load ambient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and information and are not obligatory Lifetime under optima...

Page 68: ...are wheel driver With regard to tools that do not fit perfectly with the square end of the spindle protection against slipping is only provided by the frictional connection with the collet There is no secure form fitting connection Reducer Square end Thread type Part number 5 1 M6 SZ2703 00010 5 7 M7 SZ2703 00011 6 4 M8 M11 fine thread SZ2703 00012 7 2 M9 SZ2703 00013 8 2 M10 SZ2703 00014 6 4 M11 ...

Page 69: ...ements pertaining to the servo controller s output and current When using another control unit ensure that the servo controller in use is able to fulfil the continuous and peak outputs and currents The expected lifetime is dependent on the application load ambient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and ...

Page 70: ...e square wheel driver With regard to tools that do not fit perfectly with the square end of the spindle protection against slipping is only provided by the frictional connection with the collet There is no secure form fitting connection Reducer Square end Thread type Part number 5 4 M8 SZ2703 00020 7 2 M9 SZ2703 00021 8 2 M10 SZ2703 00022 6 4 M11 SZ2703 00023 7 2 M12 fine thread SZ2703 00024 7 2 M...

Page 71: ...e servo controller s output and current When using another control unit ensure that the servo controller in use is able to fulfil the continuous and peak outputs and currents The expected lifetime is dependent on the application load ambient conditions general handling and maintenance The following lifetime specifications are empirical values They serve for orien tation and information and are not...

Page 72: ... 001 1919 2 Analogue sensor MPS32 SZ2798 00009 3 AC Servodrive AKM23D SZ8871 00 2048 4 Housing SZ8871 00 1354 Cover SZ8871 00 1347 Valve VUVG L10 P53E K300 001 1821 Toothed belt AT5 255 GENIII K300 001 1900 Motor toothed lock washer AT5 16 SZ8871 00 1366 Output hub with internal toothing AT5 26 SZ8871 00 1349 Spline shaft SZ8871 00 1353 Clamping nut ER8 SZ2702 00014 Hook wrench E08M SZ2702 00015 2...

Page 73: ...ing SZ8871 00 1354 6 1 Bearing block SZ8871 00 1352 7 1 Toothed lock washer AT5 26 SZ8871 00 1349 8 1 Intermediate plate SZ8871 00 1348 9 1 Angular cover SZ8871 00 1350 10 1 Toothed belt AT5 255 GEN III K300 001 1900 15 2 Ball bearing 20x32x7 K300 001 1904 16 5 Socket head screw M2x6 K300 001 1905 17 6 Socket head screw M5x12 K300 001 1580 21 2 Hexagon head screw M5x12 K300 001 1913 32 1 Collet de...

Page 74: ...ecoupling detail Pos Pieces Designation Part number 1 1 Cylinder AND 16 20 K300 001 1919 2 1 Bearing container complete Use screw locking see following 3 1 Spline shaft SZ8871 00 1353 4 1 Clamping nut SZ2702 00014 5 2 Push in fitting QSML SZ2798 00007 7 1 Bearing container SZ8871 00 1622 8 1 Pressure plate SZ8871 00 1355 9 1 Lock ring K080 001 0120 10 1 Ball bearings K300 001 1824 11 1 Countersunk...

Page 75: ...ue sensor MPS 32 SZ2798 00009 6 AC Servodrive AKM24D SZ2799 00020 7 Housing SZ2799 00006 Cover SZ2799 00001 Valve VUVG L10 P53E K300 001 1821 Toothed belt 16 AT3 267 GEN3 SZ2798 00018 Toothed lock washer Al16 AT3 50 SZ2799 00016 Spline shaft SZ2799 00007 Sprocket SZ2799 00015 Clamping nut E11AK SZ2702 00006 Hook wrench EA11K SZ2702 00007 Installation note Tighten the clamping set screws for KBS61 ...

Page 76: ...017 5 1 Toothed lock washer Al10 AT3 50 SZ2799 00014 6 2 Clamping set KBS61 10x20 SZ2798 00002 7 1 Toothed lock washer spacer disc SZ2799 00005 8 2 Lock ring 10x1 K300 001 0070 9 1 Sprocket spacer disc SZ2799 00004 10 1 Toothed lock washer Al16 AT3 32 SZ2799 00015 11 1 Motor plate SZ2799 00011 12 4 Socket head screw M5x16 SZ851005X016 13 1 AC Servodrive AKM24D AN1NR coding pin 1 to 12 SZ2799 00020...

Page 77: ...01 0050 26 4 Socket head screw M5x20 not visible assembly of motor assembly group on housing SZ851005X020 27 1 Spline shaft SZ2799 00007 28 1 Ball bearing 635 2RS1 SZ2798 00005 29 1 Cylinder sleeve SZ2799 00018 30 1 Cylinder ADN 16 30 I P A Q SZ2798 00006 31 1 Lock ring 19x1 SZ2798 00012 32 4 Socket head screw M3x65 SZ2798 00019 33 2 Push in L fitting QSML M5 6 SZ2798 00007 36 1 Shoulder screw M5x...

Page 78: ...Z2798 00006 5 Analogue sensor MPS 32 SZ2798 00009 6 AC Servodrive AKM24D SZ2799 00020 7 Housing SZ2799 00006 Cover SZ2799 00001 Valve VUVG L10 P53E K300 001 1821 Toothed belt 16 AT3 267 GEN3 SZ2798 00018 Toothed lock washer Al16 AT3 50 SZ2799 00016 Spline shaft WE0 SZ2799 00008 Sprocket SZ2799 00015 Clamping nut WE0 SZ2799 00012 Installation note Tighten the clamping set screws for KBS61 9x20 and ...

Page 79: ... 1 Toothed lock washer Al10 AT3 50 SZ2799 00014 6 2 Clamping set KBS61 10x20 SZ2798 00002 7 1 Toothed lock washer spacer disc SZ2799 00005 8 2 Lock ring 10x1 K300 001 0070 9 1 Sprocket spacer disc SZ2799 00004 10 1 Toothed lock washer Al16 AT3 32 SZ2799 00015 11 1 Motor plate SZ2799 00011 12 4 Socket head screw M5x16 SZ851005X016 13 1 AC Servodrive AKM24D AN1NR coding pin 1 to 12 SZ2799 00020 3 42...

Page 80: ... M5x20 not visible assembly of motor assembly group on housing SZ851005X020 27 1 Spline shaft WE0 SZ2799 00007 28 1 Ball bearing 635 2RS1 SZ2798 00005 29 1 Cylinder sleeve SZ2799 00018 30 1 Cylinder ADN 16 30 I P A Q SZ2798 00006 31 1 Lock ring 19x1 SZ2798 00012 32 4 Socket head screw M3x65 SZ2798 00019 33 2 Push in L fitting QSML M5 6 SZ2798 00007 36 1 Shoulder screw M5x10 SZ855805X010 37 1 Analo...

Page 81: ...not visible SZ2798 00009 6 AC Servodrive AM8023F SZ2799 00023 7 Housing SZ8871 01 1012 Cover 1 SZ8871 01 1017 Cover 2 SZ8871 01 1018 Valve VUVG L10 P53E K300 001 1821 Toothed belt 25AT5 280 AlphaPower K300 001 1500 Sprocket AT5 20 SZ2799 00029 Spindle SZ8871 01 1109 Output hub SZ8871 01 1016 Clamping nut E11AK SZ2702 00007 Adapter cable set Beckhoff Am802X SZ2798 00023 Installation note Tighten th...

Page 82: ...0040X014 24 1 Toothed belt 25AT5 280 GEN III AlphaPower K300 001 1500 25 1 Cylinder cpl assembly group 26 2 Socket head screw M4x20 not visible assembly of motor on motor plate SZ851004X020 27 1 Housing SZ8871 01 1012 28 1 Cover 2 not visible SZ8871 01 1018 30 1 Analogue sensor MPS 32 SZ2798 00009 31 1 AC Servodrive AM8023F coding pin 1 to 12 SZ2799 00023 32 1 Bearing block SZ2799 00028 33 4 Washe...

Page 83: ... Part number 1 1 Disc 2 SZ8871 01 1025 2 4 Socket head screw M4x20 not visible K300 001 1610 5 4 Socket head screw M4x16 K300 001 1620 6 1 Disc 1 SZ8871 01 1024 7 4 Threaded pin M5x6 not visible K300 001 1670 8 2 O ring 4x1 not visible K107 004 0460 9 1 Rod seal ARUP16X24X5 5 K300 001 2058 10 1 Lock ring 26X1 2 K080 001 0150 12 2 Piston sealing ring K107 014 0090 13 2 O ring Ø 40x1 K107 004 0230 2...

Page 84: ... 1109 26 1 Clamping nut E11AK SZ2702 00006 27 1 Cylinder base body SZ2799 00025 28 1 Cylinder base SZ2799 00024 29 1 Cylinder cover SZ2799 00030 30 2 Push in fitting QSM M5 6 SZ2798 00021 Pos 38 Intermediate shaft cpl assembly group Pos Pieces Designation Part number 1 1 Intermediate shaft SZ2799 00027 2 1 Toothed lock washer AT5 36 SZ2799 00031 3 2 Lock ring 10x1 K300 001 0070 4 2 Ball bearing 60...

Page 85: ...300 001 2017 5 Cylinder ADN 32 40 I P A K300 001 1942 6 AC Servodrive AM8042 0J00 SZ8871 02 2054 7 Housing SZ8871 02 1679 Cover SZ8871 02 1675 Valve VUVG L10 P53E K300 001 1821 Toothed belt 32AT5 340 GENIII K300 001 1954 Sprocket 40AT5 27 SZ8871 02 1682 Toothed lock washer 40AT5 48 SZ8871 02 1683 Spline shaft SZ8871 02 1673 Clamping nut M32x1 5 ER 25 SZ2702 00025 Installation note Tighten the SIG ...

Page 86: ...AT5 340 K300 001 1953 14 1 Toothed belt 32AT5 340 K300 001 1954 15 2 Ball bearing 6301 2RSR K300 001 1949 16 2 Ball bearing 6010 2RSR K300 001 1950 17 2 Spacer K300 001 1818 18 2 Centring sleeve ZHU 16 not visible K300 001 1817 19 2 Clamping set TT 12x23x26 K300 001 1951 20 1 Clamping set SIG 19x25x28 K300 001 1940 21 1 Clamping nut M32x1 5 ER25 SZ2702 00025 22 4 Tube clamp KK 4 not visible K300 0...

Page 87: ...assembly of cylinder on cylinder plate K300 001 2015 85 1 Motor pinion spacer disc not visible SZ8871 02 2030 86 1 Toothed lock washer spacer disc not visible SZ8871 02 2031 87 1 Sprocket spacer disc not visible SZ8871 02 2032 Pos 1 Cylinder cpl assembly group Pos Pieces Designation Part number 1 1 Cylinder ADN 32 40 I P A K300 001 1942 2 1 Analogue sensor MPS 64 rear K300 001 2017 3 2 Push in L f...

Page 88: ... MPS 64 not visible rear K300 001 2017 5 Cylinder ADN 40 50 I P A K300 001 1936 6 Valve VUVG L10 P53E K300 001 1821 7 AC Servodrive AKM52K AN1NR SZ8871 03 2055 Housing SZ8871 03 1230 Cover SZ8871 03 1227 Toothed belt 32AT10 500 K300 001 1819 Sprocket 35 5AT10 15 SZ8871 03 1238 Toothed lock washer 34AT10 30 SZ8871 03 1224 Spline shaft SZ8871 03 1627 Clamping nut M32x1 5 ER 25 SZ2702 00025 Installat...

Page 89: ...ut ER25 SZ2702 00025 17 2 Centring sleeve ZHU 16 not visible K300 001 1817 18 1 Valve holding block not visible SZ8871 03 1624 19 1 Cover not visible SZ8871 03 1227 20 2 Socket head screw M3x20 not visible assembly of valve holding block K300 001 1826 21 4 Socket head screw M5x10 not visible cover assembly K300 001 1827 23 2 Socket head screw M5x12 not visible spacer assembly K300 001 1580 25 4 So...

Page 90: ... 1936 2 1 Analogue sensor MPS 64 not visible K300 001 2017 3 2 Push in fitting QS G1 8 6 K300 001 1937 4 1 Spline shaft SZ8871 03 1627 5 1 Sleeve SZ8871 03 1625 6 1 Ball bearing 3000 B 2RSR TVH K300 001 1935 7 1 Shoulder screw M8x25 K100 000 1523 8 1 Lock ring 26x1 2 K080 001 0150 9 1 Socket head screw M4x100 not visible cylinder assembly K300 001 1982 Pos 33 Motor cpl assembly group Pos Pieces De...

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Page 92: ...720 6928 970 info steinel com www steinel com We do not accept liability for printing errors and mistakes Progress results in improvements as well as changes to design dimensions and materials We therefore reserve the right to make technical changes Copyright STEINEL Normalien AG design by com a tec de ...

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