SteelMax SM-BM-16 Operator'S Manual Download | Manualshive

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Contents

GENERAL INFORMATION ............................................................................................... 3

Application ................................................................................................................. 3

Technical data............................................................................................................ 3

Equipment included ................................................................................................... 4

Dimensions ................................................................................................................ 4

Design ....................................................................................................................... 5

SAFETY PRECAUTIONS .................................................................................................. 6

STARTUP AND OPERATION ........................................................................................... 8

Removing and installing the roller and the milling head .............................................. 8

Adjusting the bevel parameters .................................................................................10

Adjusting the guide for beveling with radius ..............................................................11

Preparing ..................................................................................................................11

Operating ..................................................................................................................12

Replacing the cutting inserts .....................................................................................13

Replacing the brushes ..............................................................................................14

ACCESSORIES ...............................................................................................................15

Guide for beveling pipes ...........................................................................................15

Anti-scratch guide sticker ..........................................................................................17

Worktable fixture .......................................................................................................17

Radius insert positioner .............................................................................................21

Milling tools ...............................................................................................................22

SPARE AND WEARING PARTS ......................................................................................23

WIRING DIAGRAM ..........................................................................................................24

EXPLODED DRAWINGS AND PARTS LIST ....................................................................25

DECLARATION OF CONFORMITY .................................................................................31

WARRANTY CARD ..........................................................................................................32

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Summary of Contents for SM-BM-16

Page 1: ...The tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL S SM M B BM M 1 16 6 BEVELING MACHINE ...

Page 2: ...parameters 10 3 3 Adjusting the guide for beveling with radius 11 3 4 Preparing 11 3 5 Operating 12 3 6 Replacing the cutting inserts 13 3 7 Replacing the brushes 14 4 ACCESSORIES 15 4 1 Guide for beveling pipes 15 4 2 Anti scratch guide sticker 17 4 3 Worktable fixture 17 4 4 Radius insert positioner 21 4 5 Milling tools 22 5 SPARE AND WEARING PARTS 23 6 WIRING DIAGRAM 24 7 EXPLODED DRAWINGS AND ...

Page 3: ...you to bevel pipes a sticker prevents scratches of the aluminum workpieces and a worktable fixture allows you to bevel flat bars 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 2200 W Rotational speed without load 1800 5850 rpm Protection level IP 20 Protection class II Maximum bevel width b 16 mm 0 63 Fig 1 Bevel angle ß depends on the milling head 22 5 30 37 5 45 50 55...

Page 4: ...eveling machine without milling head 1 unit 2 Plastic box 1 unit 3 5 mm hex wrench 1 unit 4 14 mm hex wrench 1 unit 5 32 mm flat wrench 1 unit 6 Grease for screws 5 g 0 17 oz 1 unit Operator s Manual 1 unit 1 4 Dimensions 1 3 4 5 2 6 585 mm 23 241 mm 9 4 156 mm 6 1 ...

Page 5: ...SM BM 16 SM BM 16 Operator s Manual 5 1 5 Design Speed dial Handle Handle Switch lock ON OFF switch Guide Clamping screw Milling head Guiding roller Sleeve Air vents ...

Page 6: ... machine to rain snow or frost 10 Keep the work area well lit clean and free of obstacles 11 Do not use near flammable materials or in explosive environments 12 Use only tools specified in this Operator s Manual 13 Do not use tools that are dull or damaged 14 Make sure that the cutting inserts and the milling head are correctly attached Remove wrenches from the work area before you connect the mac...

Page 7: ...et or has any damage stop the work and promptly send the machine to the service center for check and repair 23 If you are not going to use the machine remove it from the worksite and keep it in a safe and dry place 24 If you are not going to use the machine for an extended period put anti corrosion material on the steel parts ...

Page 8: ...roller and the milling head Unplug the machine from the power source To remove the roller and the milling head continue in the sequence that follows To install the roller and the milling head remove the sleeve as shown before Then continue in the sequence that follows 1 2 5 4 3 5 mm 32 mm 14 mm ...

Page 9: ...f washers needed depends on the milling head installed Each time you install the milling head adjust the gap between the roller and the cutting inserts Put all unused washers between the pivot pin and the roller 4 6 CORRECT INCORRECT collision between the roller and the cutting insert INCORRECT too large gap between the roller and the cutting insert 5 mm 32 mm 14 mm 4 Unused washers Distance washe...

Page 10: ...t a mm Width b mm 1 0 7 1 4 1 6 2 3 2 9 3 7 2 1 2 2 0 2 8 3 1 4 0 4 9 6 1 3 1 1 2 3 3 2 4 2 4 7 5 8 6 9 8 5 4 2 3 3 5 4 5 5 7 6 2 7 5 8 9 10 8 5 3 4 4 6 5 7 7 1 7 8 9 3 10 9 13 2 6 4 5 5 8 7 0 8 5 9 3 11 0 12 9 15 5 7 5 6 6 9 8 3 9 9 10 9 12 8 14 9 8 6 7 8 1 9 5 11 3 12 4 14 5 9 7 7 9 3 10 8 12 7 14 0 16 3 10 8 8 10 4 12 1 14 1 15 6 11 9 9 11 6 13 3 15 6 11 5 10 4 12 2 13 9 16 3 12 11 0 12 7 14 6 ...

Page 11: ...a milling head with the cutting inserts and set the required bevel parameters Then use the speed dial to set the speed that matches the type of the workpiece Tab 2 Material type Rotational speed Aluminum brass plastics Setting 6 5850 rpm Structural steel of standard quality quality steel Settings 3 5 3100 4500 rpm Tab 2 Recommended rotational speeds The speed dial allows continuous control of the ...

Page 12: ...f the milling head Start with making small bevels 3 4 mm 0 12 0 16 and increase the bevel width with experience Bevel in at least two passes Set the bevel width to a value that will allow the feed of one meter per minute without much effort If an overload occurs the motor stops This can happen when the bevel width is too large for the hardness of material or when the cutting inserts are dull Thus ...

Page 13: ...otate the insert and install again or replace with a new one if all possible to use edges are worn Next push and tighten the insert Make sure that the bottom of the insert is in full contact with the surface of the socket 5 Before you replace the cutting inserts of the radius milling head loosen the roller as described in Removing and installing the roller and the milling head Clean the threads on...

Page 14: ...ion of the carbon brushes To do this unplug the machine from the power source and then remove the cap and the brush If the length of the brush is less than 10 mm 0 4 replace both brushes with new ones To install brushes continue in reverse sequence Then let the motor operate without load for 20 minutes ...

Page 15: ...d inter nal beveling of pipes with diameters of at least 110 mm 4 3 To install unplug the machine from the power source Use heat to increase the temperature of the screws Next use the torx screwdriver to remove the standard guide and then install the guide for pipes Part number PRW 0509 07 00 00 0 includes four M5x12 screws torx screwdriver 6 mm hex wrench ...

Page 16: ... other as far as possible Put the pipe vertically and put the machine onto the pipe Press the roller 3 to the pipe and move the rollers 4 equally to the pipe Tighten the rollers in this position Next move the machine from the pipe and set the required parameters 5 Then start the machine slowly move it to the pipe and bevel in the direction 6 2 2 1 3 4 4 6 5 ...

Page 17: ...th cross section of at least 15 25 mm 0 6 1 and length of at least 400 mm 16 The width of the workpiece can be up to 100 mm 4 and height up to 65 mm 2 5 The maximum bevel width is 14 mm 0 55 Install the worktable fixture by using holes in the base 1 Then remove the levers and remove the vertical clamp 2 Unplug the machine from the power source and rotate the sleeve to set 0 on the scale Next put t...

Page 18: ...SM BM 16 SM BM 16 Operator s Manual 18 2 1 3 4 ...

Page 19: ...al 19 3 1 2 4 5 Use the 5 mm hex wrench to loosen the horizontal clamp 1 and then put the workpiece 2 so that it makes contact with the guide 3 Next move the horizontal clamp to the workpiece 4 and tighten the screws in this position 5 ...

Page 20: ...workpiece 3 and tighten the levers in this position 4 Next remove the work piece and set the required bevel parameters Then use the 5 mm hex wrench to tighten the screws 5 to clamp the machine Start the machine and set the required rotational speed Then put the workpiece on the left and bevel in the direction 6 3 1 2 5 6 4 ...

Page 21: ...adius of 2 3 4 or 5 mm Unplug the machine from the power source and then lower the sleeve to get access to the cutting inserts Next put the positioner from the top 1 so that the edge marked with a given radius is aligned with the edges of three cutting inserts with the same radius 2 Finally rotate the sleeve 3 so that the guide makes contact with the positioner 4 2 4 1 3 ...

Page 22: ...008 Beveling milling head 55 GLW 000007 Beveling milling head 60 GLW 000018 Beveling milling head 65 PLY 000395 Beveling insert for steel 5 required PLY 000195 Beveling insert for aluminum 5 required SRB 000290 Fixing screw for beveling insert GLW 000011 Radius milling head PLY 000360 Radius insert R2 4 required PLY 000159 Radius insert R3 4 required PLY 000160 Radius insert R4 4 required PLY 0001...

Page 23: ...Part name RLK 0509 04 00 00 0 Guiding roller SCZ 000031 Carbon brush for 110 V SCZ 000030 Carbon brush for 230 V KLC 0509 13 00 00 0 32 mm flat wrench KLC 000008 5 mm hex wrench KLC 000029 14 mm hex wrench KLC 000028 T15 torx screwdriver SMR 000005 Grease for screws 5 g 0 17 oz ...

Page 24: ...SM BM 16 SM BM 16 Operator s Manual 24 6 WIRING DIAGRAM ...

Page 25: ... 30 1 GLW 000006 MILLING HEAD 45 1 GLW 000007 MILLING HEAD 60 1 GLW 000008 MILLING HEAD 55 1 GLW 000009 MILLING HEAD 37 5 1 GLW 000010 MILLING HEAD 22 5 1 GLW 000017 MILLING HEAD 50 1 GLW 000018 MILLING HEAD 65 1 PLY 000395 BEVELING INSERT FOR STEEL 5 PLY 000195 BEVELING INSERT FOR ALUMINUM 5 SRB 000290 FIXING SCREW FOR BEVELING INSERT 5 GLW 000011 RADIUS MILLING HEAD 1 PLY 000159 RADIUS INSERT R3...

Page 26: ...SM BM 16 SM BM 16 Operator s Manual 26 20 5 25 1 2 21 11 12 10 9 7 16 24 8 28 32 17 31 3 29 33 18 27 32 22 31 4 26 15 30 13 19 6 23 ...

Page 27: ...NPD 0509 15 00 00 0 MOTOR ASSY 230V INDIA 1 13 PRS 000019 EXTERNAL RETAINING RING 28z 1 15 PRS 000285 SEAL A RING 28x42x7 1 16 PRS 000286 SEAL O RING 80x3 1 17 PRS 000274 SEAL O RING 72x3 1 18 PKT 000037 HANDLEVER 1 19 WKR 000539 TORX COUNTERSUNK HEAD SCREW M5x12 4 20 WPS 000010 KEY 5x5x14 1 21 LOZ 000174 BALL BEARING 30x55x13 1 22 SRB 000086 HEX SOCKET HEAD CAP SCREW M5x20 4 23 PRS 000021 EXTERNA...

Page 28: ...SM BM 16 SM BM 16 Operator s Manual 28 ...

Page 29: ...ERSUNK HEAD SCREW M5x16 2 22 WNT 000009 FAN 1 23 WRN 000045 ROTOR 230V 1 23 WRN 000046 ROTOR 110V 1 24 LOZ 000136 BALL BEARING 12x28x8 1 25 PRS 000292 MAGNETIC RING 1 26 LOZ 000137 BEARING 1 27 OSL 000187 STATOR GUARD 230 CEE 1 28 SRB 000343 SCREW KT KT 5x74 2 29 STN 000032 STATOR 230V 1 29 STN 000033 STATOR 110V 1 30 OBD 000035 STATOR HOUSING 230V 1 30 OBD 000036 STATOR HOUSING 110V 1 31 SCT 0000...

Page 30: ...0 2 51 OSL 000191 WIRE SHIELD fi9 1 51 OSL 000192 WIRE SHIELD fi11 1 52 PWD 000150 POWER CORD AWG 16 2 SJ 120 US 1 53 PWD 000151 POWER CORD H07RN F 2x1Qx4M 1 54 PWD 000152 POWER CORD WITH PLUG BS 4343 1 55 WRN 000057 ROTOR 120V ASSY 1 55 WRN 000058 ROTOR 230V ASSY 1 56 PWD 0212 10 02 00 6 POWER CORD 230V 3x1 5 WITH STRAIN RELIEF ASSY INDIA 1 57 PWD 0509 99 00 00 0 POWER CORD 230V ASSY JAPAN 1 not ...

Page 31: ...ity that BM 16 BEVELING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 1 EN ISO 12100 2 and satisfies regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Białystok 10 April 2013 ___________________________ Marek Siergiej CEO ...

Page 32: ... normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 24 5 March 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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