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OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE 

DANGEROUS AND HAZARDOUS TO YOUR HEALTH
Plasma arc cutting produces intense electric and magnetic emissions that may 

interfere with the proper function of cardiac pacemakers, hearing aids, or other 

electronic health equipment. Persons who work near plasma arc cutting applications 

should consult their medical health professional and the manufacturer of the health 

equipment to determine whether a hazard exists.
To prevent possible injury, read, understand and follow all warnings, safety precautions 

and instructions before using the equipment.

GASES AND FUMES
Gases and fumes produced during the plasma cutting process can be dangerous and 

hazardous to your health.
•  Keep all fumes and gases from the breathing area. Keep your head out of the 

  cutting fume plume.
•  Use an air-supplied respirator if ventilation is not adequate to remove all fumes and 

 gases.
•  The types of fumes and gases from the plasma arc depend on the kind of metal 

  being used, metal coatings, and the different processes. You must be very careful 

  when cutting any metals which may contain one or more of the following:
  Antimony  

Chromium  

Mercury  

Beryllium

  Arsenic  

Cobalt  

Nickel  

Lead

  Barium  

Copper  

Selenium  

Silver

  Cadmium  

Manganese  

Vanadium

Always read the Material Safety Data Sheets (MSDS) that should be supplied with the 

material you are using.
These MSDS will give you the information regarding the kind and amount of fumes and 

gases that may be dangerous to your health.
•  Use special equipment, such as water or down draft cutting tables, to capture fumes 

  and gases.
•  Do not use the plasma torch in an area where combustible or explosive gases or 

  materials are located.
•  Phosgene, a toxic gas, is generated from the vapours of chlorinated solvents and 

  cleansers. Remove all sources of these vapours.

ELECTRIC SHOCK
Electric Shock can injure or kill. The plasma arc process uses and produces high 

voltage electrical energy.
This electric energy can cause severe or fatal shock to the operator or others in the 

workplace.
•  Never touch any parts that are electrically ‘live’ or ‘hot’.
•  Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of 

  the cutting circuit.
•  Repair or replace all worn or damaged parts.
•  Extra care must be taken when the workplace is moist or damp.

STEALTH DIGI-CUT 60-1

1.  SAFETY

4

   

   

   

§1 SAFETY 

 

Important Safety Precautions 

 

OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS AND 
HAZ- ARDOUS TO YOUR HEALTH. 

Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function 

of cardiac pacemakers, hearing aids, or other electronic health equipment. Persons who work near plasma arc cutting 
applications should consult their medical health professional and the manufacturer of the health equipment to deter- 
mine whether a hazard exists. 

To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions before 

using the equipment.   

 

GASES AND FUMES 

 
Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to your health. 
•    Keep all fumes and gases from the breathing area. Keep your head out of the cutting fume plume. 
•    Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. 
•    The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the 

metal, and the different processes. You must be very careful when cutting or cutting any metals which may contain 
one or more of the following: 

 

Antimony 

Chromium 

Mercury 

Beryllium 

Arsenic 

Cobalt 

Nickel 

Lead 

Barium 

Copper 

Selenium 

Silver 

Cadmium 

Manganese    Vanadium 

 

 
Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are using. 
These MSDSs will give you the information regarding the kind and amount of fumes and gases that may be 
dangerous to your health. 
•    Use special equipment, such as water or down draft cutting tables, to capture fumes and gases. 
•    Do not use the plasma torch in an area where combustible or explosive gases or materials are located. 
•    Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. Remove all sources 

of these vapors. 

 

ELECTRIC SHOCK 

 
Electric Shock can injure or kill.  The plasma arc process uses and produces high voltage electrical energy.  

This electric energy can cause severe or fatal shock to the operator or others in the workplace. 

•    Never touch any parts that are electrically “live” or “hot.” 
                                         1 
 

   

   

   

§1 SAFETY 

 

Important Safety Precautions 

 

OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS AND 
HAZ- ARDOUS TO YOUR HEALTH. 

Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function 

of cardiac pacemakers, hearing aids, or other electronic health equipment. Persons who work near plasma arc cutting 
applications should consult their medical health professional and the manufacturer of the health equipment to deter- 
mine whether a hazard exists. 

To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions before 

using the equipment.   

 

GASES AND FUMES 

 
Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to your health. 
•    Keep all fumes and gases from the breathing area. Keep your head out of the cutting fume plume. 
•    Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. 
•    The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the 

metal, and the different processes. You must be very careful when cutting or cutting any metals which may contain 
one or more of the following: 

 

Antimony 

Chromium 

Mercury 

Beryllium 

Arsenic 

Cobalt 

Nickel 

Lead 

Barium 

Copper 

Selenium 

Silver 

Cadmium 

Manganese    Vanadium 

 

 
Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are using. 
These MSDSs will give you the information regarding the kind and amount of fumes and gases that may be 
dangerous to your health. 
•    Use special equipment, such as water or down draft cutting tables, to capture fumes and gases. 
•    Do not use the plasma torch in an area where combustible or explosive gases or materials are located. 
•    Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. Remove all sources 

of these vapors. 

 

ELECTRIC SHOCK 

 
Electric Shock can injure or kill.  The plasma arc process uses and produces high voltage electrical energy.  

This electric energy can cause severe or fatal shock to the operator or others in the workplace. 

•    Never touch any parts that are electrically “live” or “hot.” 
                                         1 
 

   

   

   

§1 SAFETY 

 

Important Safety Precautions 

 

OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS AND 
HAZ- ARDOUS TO YOUR HEALTH. 

Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function 

of cardiac pacemakers, hearing aids, or other electronic health equipment. Persons who work near plasma arc cutting 
applications should consult their medical health professional and the manufacturer of the health equipment to deter- 
mine whether a hazard exists. 

To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions before 

using the equipment.   

 

GASES AND FUMES 

 
Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to your health. 
•    Keep all fumes and gases from the breathing area. Keep your head out of the cutting fume plume. 
•    Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. 
•    The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the 

metal, and the different processes. You must be very careful when cutting or cutting any metals which may contain 
one or more of the following: 

 

Antimony 

Chromium 

Mercury 

Beryllium 

Arsenic 

Cobalt 

Nickel 

Lead 

Barium 

Copper 

Selenium 

Silver 

Cadmium 

Manganese    Vanadium 

 

 
Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are using. 
These MSDSs will give you the information regarding the kind and amount of fumes and gases that may be 
dangerous to your health. 
•    Use special equipment, such as water or down draft cutting tables, to capture fumes and gases. 
•    Do not use the plasma torch in an area where combustible or explosive gases or materials are located. 
•    Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. Remove all sources 

of these vapors. 

 

ELECTRIC SHOCK 

 
Electric Shock can injure or kill.  The plasma arc process uses and produces high voltage electrical energy.  

This electric energy can cause severe or fatal shock to the operator or others in the workplace. 

•    Never touch any parts that are electrically “live” or “hot.” 
                                         1 
 

Summary of Contents for DIGI-CUT 60-1

Page 1: ...Part No 9031H DIGI CUT 60 1 OPERATOR S MANUAL...

Page 2: ...completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contact your...

Page 3: ...CONTENTS 1 SAFETY 4 2 TECHNICAL INFORMATION 6 3 INSTALLATION 8 4 OPERATION CONTROL AND CONNECTORS 9 5 MAINTENANCE 11 6 TROUBLESHOOTING 12 7 MAIN ELECTRICAL DIAGRAM 14 STEALTH DIGI CUT 60 1...

Page 4: ...ngerous to your health Use special equipment such as water or down draft cutting tables to capture fumes an Do not use the plasma torch in an area where combustible or explosive gases or materi Phosge...

Page 5: ...your skin The plasma arc process produ violet and infra red light These arc rays will damage your eyes and burn your skin if you are not To protect your eyes always wear a cutting helmet or shield Al...

Page 6: ...m transformer the main transformer and rectified by medium frequency rectifier fast recovery diode and is outputted by inductance filtering The circuit adopts current feedback control technology to in...

Page 7: ...information 2 3 Features 2 3 1 IGBT parallel balanced current technology and digital control technology 2 3 2 Wider input voltage flexibility provides peak performance power under variable conditions...

Page 8: ...the SET down position Check if there is any oil or moisture in the air 6 3 Installation 3 1Unpacking Use the packing lists to identify and account for each item 1 Inspect each item for possible shippi...

Page 9: ...no impurity and moisture in the compressed air 10 Mains cable Connect to the appropriate power supply 11 Power switch Turn on or off the power source 5 4 Operation 4 1 LayoutOfTheFrontAndRearPanel 1 p...

Page 10: ...ht when you remove the shield cup as a safety precaution 4 2 Cutting Operation 4 2 CuttingPreparation 1 Tightly connect the power cable to electrical socket outlet the input voltage refer to the secti...

Page 11: ...andle Do not attempt to over tighten the shield cup as irreparable damage to internal components may result 9 5 Maintenance 5 1Cuttinggunmaintenance Warning 1 Check the consumable parts for damage if...

Page 12: ...6 2 4 Faulty components in unit return to your distributor for repair or have a qualified technician repair using the Service Manual 6 3 No cutting output Torch is activated power source is on gas fl...

Page 13: ...n unit return to your distributor for repair or have a qualified technician repair using the Service Manual 6 7 No gas flow the power lamp is on and fan operates 6 7 1 Gas not connected or pressure to...

Page 14: ...14 STEALTH DIGI CUT 60 1 7 MAIN ELECTRICAL DIAGRAM 5 3Electricalprincipledrawing...

Page 15: ...15 STEALTH DIGI CUT 60 1...

Page 16: ...STEALTH DIGI CUT 60 1...

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