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STEALTH DIGI-CUT 60-1

5

• Disconnect power source before performing any service or repairs.
• Read and follow all the instructions in the Operating Manual.

FIRE AND EXPLOSION
Fire and explosion can be caused by hot slag, sparks, or the plasma arc.
•  Be sure there is no combustible or flammable material in the workplace. Any 

  material that cannot be removed must be protected.
•  Ventilate all flammable or explosive vapours from the workplace.
•  Do not cut or weld on containers that may have held combustibles.
•  Provide a fire extinguisher when working in an area where fire hazards may exist.
•  Hydrogen gas may be formed and trapped under aluminium workpieces when they 

  are cut underwater or while using a water table. DO NOT cut aluminum alloys under-

  water or on a water table unless the hydrogen gas can be eliminated or dissipated. 

  Trapped hydrogen gas that is ignited will cause an explosion.

NOISE
Noise can cause permanent hearing loss. Plasma arc processes can cause noise levels 

to exceed safe limits.
You must protect your ears from loud noise to prevent permanent loss of hearing.
•  To protect your hearing from loud noise, wear protective ear plugs and/or ear muffs. 

  Protect others in the workplace.
•  Noise levels should be measured to be sure the decibels (sound) do not exceed safe 

 levels.

PLASMA ARC RAYS
Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process 

produces very bright ultra violet and infra red light. These arc rays will damage your 

eyes and burn your skin if you are not properly protected.
•  To protect your eyes, always wear a cutting helmet or shield. Also always wear safety 

  glasses with side shields, goggles or other protective eye wear.
•  Wear cutting gloves and suitable clothing to protect your skin from the arc rays and 

 sparks.
•  Keep helmet and safety glasses in good condition. Replace lenses when cracked, 

  chipped or dirty.
•  Protect others in the work area from the arc rays. Use protective booths, screens or 

 shields.

   

   

   

2   

•    Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the cutting circuit. 
•    Repair or replace all worn or damaged parts. 
•    Extra care must be taken when the workplace is moist or damp. 
•    Disconnect power source before performing any service or repairs. 
•    Read and follow all the instructions in the Operating Manual. 
 

FIRE AND EXPLOSION 

 
Fire and explosion can be caused by hot slag, sparks, or the plasma arc. 
•    Be sure there is no combustible or flammable material in the workplace. Any material that cannot be removed 

must be protected. 

•    Ventilate all flammable or explosive vapors from the workplace. 
•    Do not cut or weld on containers that may have held combustibles. 
•    Provide a fire watch when working in an area where fire hazards may exist. 
•    Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while 

using a water table. DO NOT cut aluminum alloys underwater or on a water table unless the hydrogen gas can be 
eliminated or dissipated. Trapped hydrogen gas that is ignited will cause an explosion. 

 

NOISE 

 
Noise can cause permanent hearing loss.  Plasma arc processes can cause noise levels to exceed safe limits.  

You must protect your ears from loud noise to prevent permanent loss of hearing. 

•    To protect your hearing from loud noise, wear protective ear plugs and/or    ear muffs. Protect others in the 

workplace. 

•    Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels. 
 

PLASMA ARC RAYS 

 
Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright ultra 

violet and infra red light. These arc rays will damage your eyes and burn your skin if you are not properly protected. 

 
•  To protect your eyes, always wear a cutting helmet or shield.  Also always wear safety glasses with side 

shields, goggles or other protective eye wear. 

•  Wear cutting gloves and suitable clothing to protect your skin from the arc rays and sparks. 
•  Keep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or dirty.                                            
•    Protect others in the work area from the arc rays. Use protective booths, screens or shields. 
                                            

   

   

   

2   

•    Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the cutting circuit. 
•    Repair or replace all worn or damaged parts. 
•    Extra care must be taken when the workplace is moist or damp. 
•    Disconnect power source before performing any service or repairs. 
•    Read and follow all the instructions in the Operating Manual. 
 

FIRE AND EXPLOSION 

 
Fire and explosion can be caused by hot slag, sparks, or the plasma arc. 
•    Be sure there is no combustible or flammable material in the workplace. Any material that cannot be removed 

must be protected. 

•    Ventilate all flammable or explosive vapors from the workplace. 
•    Do not cut or weld on containers that may have held combustibles. 
•    Provide a fire watch when working in an area where fire hazards may exist. 
•    Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while 

using a water table. DO NOT cut aluminum alloys underwater or on a water table unless the hydrogen gas can be 
eliminated or dissipated. Trapped hydrogen gas that is ignited will cause an explosion. 

 

NOISE 

 
Noise can cause permanent hearing loss.  Plasma arc processes can cause noise levels to exceed safe limits.  

You must protect your ears from loud noise to prevent permanent loss of hearing. 

•    To protect your hearing from loud noise, wear protective ear plugs and/or    ear muffs. Protect others in the 

workplace. 

•    Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels. 
 

PLASMA ARC RAYS 

 
Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright ultra 

violet and infra red light. These arc rays will damage your eyes and burn your skin if you are not properly protected. 

 
•  To protect your eyes, always wear a cutting helmet or shield.  Also always wear safety glasses with side 

shields, goggles or other protective eye wear. 

•  Wear cutting gloves and suitable clothing to protect your skin from the arc rays and sparks. 
•  Keep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or dirty.                                            
•    Protect others in the work area from the arc rays. Use protective booths, screens or shields. 
                                            

   

   

   

2   

•    Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the cutting circuit. 
•    Repair or replace all worn or damaged parts. 
•    Extra care must be taken when the workplace is moist or damp. 
•    Disconnect power source before performing any service or repairs. 
•    Read and follow all the instructions in the Operating Manual. 
 

FIRE AND EXPLOSION 

 
Fire and explosion can be caused by hot slag, sparks, or the plasma arc. 
•    Be sure there is no combustible or flammable material in the workplace. Any material that cannot be removed 

must be protected. 

•    Ventilate all flammable or explosive vapors from the workplace. 
•    Do not cut or weld on containers that may have held combustibles. 
•    Provide a fire watch when working in an area where fire hazards may exist. 
•    Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while 

using a water table. DO NOT cut aluminum alloys underwater or on a water table unless the hydrogen gas can be 
eliminated or dissipated. Trapped hydrogen gas that is ignited will cause an explosion. 

 

NOISE 

 
Noise can cause permanent hearing loss.  Plasma arc processes can cause noise levels to exceed safe limits.  

You must protect your ears from loud noise to prevent permanent loss of hearing. 

•    To protect your hearing from loud noise, wear protective ear plugs and/or    ear muffs. Protect others in the 

workplace. 

•    Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels. 
 

PLASMA ARC RAYS 

 
Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright ultra 

violet and infra red light. These arc rays will damage your eyes and burn your skin if you are not properly protected. 

 
•  To protect your eyes, always wear a cutting helmet or shield.  Also always wear safety glasses with side 

shields, goggles or other protective eye wear. 

•  Wear cutting gloves and suitable clothing to protect your skin from the arc rays and sparks. 
•  Keep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or dirty.                                            
•    Protect others in the work area from the arc rays. Use protective booths, screens or shields. 
                                            

Summary of Contents for DIGI-CUT 60-1

Page 1: ...Part No 9031H DIGI CUT 60 1 OPERATOR S MANUAL...

Page 2: ...completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contact your...

Page 3: ...CONTENTS 1 SAFETY 4 2 TECHNICAL INFORMATION 6 3 INSTALLATION 8 4 OPERATION CONTROL AND CONNECTORS 9 5 MAINTENANCE 11 6 TROUBLESHOOTING 12 7 MAIN ELECTRICAL DIAGRAM 14 STEALTH DIGI CUT 60 1...

Page 4: ...ngerous to your health Use special equipment such as water or down draft cutting tables to capture fumes an Do not use the plasma torch in an area where combustible or explosive gases or materi Phosge...

Page 5: ...your skin The plasma arc process produ violet and infra red light These arc rays will damage your eyes and burn your skin if you are not To protect your eyes always wear a cutting helmet or shield Al...

Page 6: ...m transformer the main transformer and rectified by medium frequency rectifier fast recovery diode and is outputted by inductance filtering The circuit adopts current feedback control technology to in...

Page 7: ...information 2 3 Features 2 3 1 IGBT parallel balanced current technology and digital control technology 2 3 2 Wider input voltage flexibility provides peak performance power under variable conditions...

Page 8: ...the SET down position Check if there is any oil or moisture in the air 6 3 Installation 3 1Unpacking Use the packing lists to identify and account for each item 1 Inspect each item for possible shippi...

Page 9: ...no impurity and moisture in the compressed air 10 Mains cable Connect to the appropriate power supply 11 Power switch Turn on or off the power source 5 4 Operation 4 1 LayoutOfTheFrontAndRearPanel 1 p...

Page 10: ...ht when you remove the shield cup as a safety precaution 4 2 Cutting Operation 4 2 CuttingPreparation 1 Tightly connect the power cable to electrical socket outlet the input voltage refer to the secti...

Page 11: ...andle Do not attempt to over tighten the shield cup as irreparable damage to internal components may result 9 5 Maintenance 5 1Cuttinggunmaintenance Warning 1 Check the consumable parts for damage if...

Page 12: ...6 2 4 Faulty components in unit return to your distributor for repair or have a qualified technician repair using the Service Manual 6 3 No cutting output Torch is activated power source is on gas fl...

Page 13: ...n unit return to your distributor for repair or have a qualified technician repair using the Service Manual 6 7 No gas flow the power lamp is on and fan operates 6 7 1 Gas not connected or pressure to...

Page 14: ...14 STEALTH DIGI CUT 60 1 7 MAIN ELECTRICAL DIAGRAM 5 3Electricalprincipledrawing...

Page 15: ...15 STEALTH DIGI CUT 60 1...

Page 16: ...STEALTH DIGI CUT 60 1...

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