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The DIGI-ARC 160LT is a MMA arc welding machine featuring the Insulated Gate Bipolar 

Transistor (IGBT) power module. Its medium frequency transformer makes it portable, 

compact, light weight and with low consumption and noise.

The DIGI-ARC 160LT offers excellent performance. Constant current output makes the 

welding arc more stable and a fast dynamic response speed reduces the impact from the arc 

length current fluctuation.

Other automatic functions protect from under voltage, over current, over heat, etc. An alarm 

on the front panel lights, at the same time the output current cuts off. This can 

prolong production use and greatly improve the reliability of the machine.

The machine can be easily ignited with little splash and good weld bead.

The DIGI-ARC 160LT has a high duty cycle – even at 40ºC – for continuous 

operation. The machine is very stable and keeps working under high temperature and 

corrosive environments.

STEALTH DIGI-ARC 160LT

2.  SUMMARY

3.  MAIN ELECTRICAL DIAGRAM

5

 

2.

 

Summary 

ARC LT-series(discrete)welder is a MMA arc welder which adopts the insulated gate 

bipolar transistor(IGBT)power module.   

It can change work frequency to medium frequency so as to replace the traditional 

hulking work frequency transformer with the cabinet medium frequency transformer. 

Thus, it is characterized with portable, small size, light weight, low consumption and 

noise etc. 

ARC LT-series(discrete) has excellent performance: constant current output makes 

welding arc more stable; fast dynamic response speed reduces the impact form the arc 
length fluctuation to the current. 

There are also some automatic protection functions for under voltage, over heat, etc. 

inside the welders, when the problems listed before occurred, the alarm on the front panel 
is light and at the same time the output current will be cut off. It can self-protect and 
prolong the using life and greatly improved the reliability of the welders. 

ARC LT-series can be ignited easily, also with little splash and good weld bead. 
ARC LT-series(discrete) is widely used in Petroleum, chemical, mechanical, 

shipbuilding, architecture, boiler, pressure container, war industry and installation and so 
on. This machine has high duty cycle even in the 40

, which can keep the continuous 

operation. The frame is Stability of the machine, which can keep working under high 
temperature and corrosion environment. 

 

3.

 

Electrical principle drawing 

 

 

 

 
 
 
 

Summary of Contents for Digi-Arc 160LT

Page 1: ...Part No 9021H DIGI ARC 160LT OPERATOR S MANUAL ...

Page 2: ...STEALTH DIGI ARC 160LT ...

Page 3: ...ECHNICAL INFORMATION 6 5 OPERATION CONTROL AND CONNECTORS 7 6 INSTALLATION ADJUSTMENT 8 6 1 INSTALLATION 8 6 2 OPERATION 8 6 3 WELDING TABLE 9 7 OPERATION NOTICES 9 7 1 INSTALLATION 9 7 2 SAFETY 9 8 MAINTENANCE 10 9 TROUBLESHOOTING SERVICE 11 STEALTH DIGI ARC 160LT ...

Page 4: ...s of machine in the safe position 1 SAFETY Welding may damage your body or others so please take protection measure in operation Only ones who are trained professionally can install debug operate maintain and repair the equipment Do not maintain and repair the machine when the machine is connected with power Electric shock can kill Never touch electrical parts Wear dry hole free gloves and clothes...

Page 5: ...ive environments STEALTH DIGI ARC 160LT 2 SUMMARY 3 MAIN ELECTRICAL DIAGRAM 5 4 noise etc ARC LT series discrete has excellent performance constant current output makes welding arc more stable fast dynamic response speed reduces the impact form the arc length fluctuation to the current There are also some automatic protection functions for under voltage over heat etc inside the welders when the pr...

Page 6: ...G 40 160A Duty cycle 40ºC 10 min 60 135A 100 105A No Load Voltage V 62 Welding Current Range A 10 160 Efficiency 85 Power Factor 0 60 Net Weight Kg 4 5 Protection Class IP23 Insulation Class H Dimensions mm L x W x H 290 x 135 x 220 Electrode Diameter 1 6 4 0 Electrode Type 6013 7018 etc STEALTH DIGI ARC 160LT 6 4 TECHNICAL INFORMATION ...

Page 7: ...ased on the input voltage welding power cable connected to the appropriate position not to pick the wrong voltage 2 With the corresponding input power supply terminal or socket good contact and prevent oxidation 3 With a multi meter measure the input voltage is within the fluctuation range 1 Positive output connect welding to the clamp 2 Negative output connect to pliers 3 Welding current adjustme...

Page 8: ...eration when using base metals and welding rods In general the basic electrode reverse method is recommended ie connected to a positive electrode When using acid electrodes take extra care 6 2 Operation 6 2 1 Use the above method for correct installation Turn the power switch to ON and the power indicator light and fan come on the device is working correctly 6 2 2 Note the polarity of wiring Gener...

Page 9: ...ain Do not allow water or rain water to infiltrated the welding machine 7 1 5 Avoid a strong air flow environment when gas welding 7 2 Safety This welding machine has been installed with a over voltage over current and over temperature protection circuit When the grid voltage output current and internal temperatures exceed the set temperature the welding machine will automatically cease working Ex...

Page 10: ...s or components If any rust and debris is found sand off clean reconnect and tighten 8 2 Do not allow hands hair and tools near live components or fans inside the machine 8 3 Regularly clean machine with dry compressed air Compressed air pressure should be at a reasonable level in order to avoid damage to the welding of small internal components Dust the machine regurlarly 8 4 Avoid water or water...

Page 11: ... poor connections eg plug ins Check all connectors inside the machine Check circuit output connections If the alarm indicator light is on check That the machine is not overheating Power indicator light shows fan rotating If so maintain power so that the fan normally but no welding output continues and the temperature drops When the light goes out continue working Check if the thermal switch is dam...

Page 12: ...STEALTH DIGI ARC 160LT 12 ...

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