background image

STEALTH DIGI-ARC 160LT

6.  INSTALLATION & ADJUSTMENT

 

Note: Please follow steps in strict accordance with installation instructions!

 

Electrical connection must be disconnected after power is switched off!

 

Equipment protection level is IP23. Do not use in the rain!

 

6.1 Installation

 

 

6.1.1  Each machine is fitted with a power cable based on the input voltage connected 

 

 

      to the appropriate selection. Do not select the wrong voltage.

 

 

6.1.2  With the corresponding input power supply terminal or socket, ensure good 

 

 

      contact and prevent oxidation.

 

 

6.1.3  A multi meter measures the input voltage is within the fluctuation range.

 

 

6.1.4  Clamp the front panel connector into the jack at the bottom of the cathode and 

 

 

      tighten clockwise.

 

 

6.1.5  Clamp the cable plug into the front panel below the negative welding socket and

 

 

      tighten clockwise.

 

 

6.1.6  Ensure a good earth.

 

 

See above (4) and (5) for DC reverse operation. 

 

 

Select DCSP operation when using base metals and welding rods. 

 

 

In general, the basic electrode reverse method is recommended (ie, connected to a 

 

 

positive electrode). When using acid electrodes take extra care.

 

6.2 Operation

 

 

6.2.1  Use the above method for correct installation. Turn the power switch to ‘ON’

 

 

      and the power indicator light and fan come on – the device is working correctly.

 

 

6.2.2  Note the polarity of wiring. Generally DC welding wires are connected in two 

 

 

      ways – positive and reverse polarity. 

 

 

      Positive Connection: Welding clamp then negative, then positive, then positive 

 

 

      work piece; reverse law contrary. Select according to technical requirements. 

 

 

      An incorrect selection can result in arc instability and spatter etc. 

 

 

6.2.3  If the work piece distance from the welding machine to the second line 

 

 

      (electrode holder and ground) is longer, choose the appropriate conductor. 

 

 

      A cross-sectional area should be larger to reduce cable voltage drop.

 

 

6.2.4  According to the standard pre-set welding electrode current, the electrode clip 

 

 

      will be sufficient and you can use short-circuit arc welding. For welding 

 

 

      parameters refer to 6.3.

8

Summary of Contents for Digi-Arc 160LT

Page 1: ...Part No 9021H DIGI ARC 160LT OPERATOR S MANUAL ...

Page 2: ...STEALTH DIGI ARC 160LT ...

Page 3: ...ECHNICAL INFORMATION 6 5 OPERATION CONTROL AND CONNECTORS 7 6 INSTALLATION ADJUSTMENT 8 6 1 INSTALLATION 8 6 2 OPERATION 8 6 3 WELDING TABLE 9 7 OPERATION NOTICES 9 7 1 INSTALLATION 9 7 2 SAFETY 9 8 MAINTENANCE 10 9 TROUBLESHOOTING SERVICE 11 STEALTH DIGI ARC 160LT ...

Page 4: ...s of machine in the safe position 1 SAFETY Welding may damage your body or others so please take protection measure in operation Only ones who are trained professionally can install debug operate maintain and repair the equipment Do not maintain and repair the machine when the machine is connected with power Electric shock can kill Never touch electrical parts Wear dry hole free gloves and clothes...

Page 5: ...ive environments STEALTH DIGI ARC 160LT 2 SUMMARY 3 MAIN ELECTRICAL DIAGRAM 5 4 noise etc ARC LT series discrete has excellent performance constant current output makes welding arc more stable fast dynamic response speed reduces the impact form the arc length fluctuation to the current There are also some automatic protection functions for under voltage over heat etc inside the welders when the pr...

Page 6: ...G 40 160A Duty cycle 40ºC 10 min 60 135A 100 105A No Load Voltage V 62 Welding Current Range A 10 160 Efficiency 85 Power Factor 0 60 Net Weight Kg 4 5 Protection Class IP23 Insulation Class H Dimensions mm L x W x H 290 x 135 x 220 Electrode Diameter 1 6 4 0 Electrode Type 6013 7018 etc STEALTH DIGI ARC 160LT 6 4 TECHNICAL INFORMATION ...

Page 7: ...ased on the input voltage welding power cable connected to the appropriate position not to pick the wrong voltage 2 With the corresponding input power supply terminal or socket good contact and prevent oxidation 3 With a multi meter measure the input voltage is within the fluctuation range 1 Positive output connect welding to the clamp 2 Negative output connect to pliers 3 Welding current adjustme...

Page 8: ...eration when using base metals and welding rods In general the basic electrode reverse method is recommended ie connected to a positive electrode When using acid electrodes take extra care 6 2 Operation 6 2 1 Use the above method for correct installation Turn the power switch to ON and the power indicator light and fan come on the device is working correctly 6 2 2 Note the polarity of wiring Gener...

Page 9: ...ain Do not allow water or rain water to infiltrated the welding machine 7 1 5 Avoid a strong air flow environment when gas welding 7 2 Safety This welding machine has been installed with a over voltage over current and over temperature protection circuit When the grid voltage output current and internal temperatures exceed the set temperature the welding machine will automatically cease working Ex...

Page 10: ...s or components If any rust and debris is found sand off clean reconnect and tighten 8 2 Do not allow hands hair and tools near live components or fans inside the machine 8 3 Regularly clean machine with dry compressed air Compressed air pressure should be at a reasonable level in order to avoid damage to the welding of small internal components Dust the machine regurlarly 8 4 Avoid water or water...

Page 11: ... poor connections eg plug ins Check all connectors inside the machine Check circuit output connections If the alarm indicator light is on check That the machine is not overheating Power indicator light shows fan rotating If so maintain power so that the fan normally but no welding output continues and the temperature drops When the light goes out continue working Check if the thermal switch is dam...

Page 12: ...STEALTH DIGI ARC 160LT 12 ...

Reviews: