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M A D E I N I T A L Y

•  Gruppo Elettrogeno
•  Generating Set
•  Groupe Electrogene
•  Grupos Electrógenos

•  Stromerzeuger
•  Grupo Gerador
•  Генераторная Установка
•  Stroomaggregaten

CJ5CA0519003

Codice

Code

Codigo

Kodezahl

Código

Код

Code

Edizione

Edition

Édition

Edición

Ausgabe

Edição

Издание

Editie

01.2019

“MID POWER”

GE 35 PS SX
GE 50 PS SX
GE 65 PS SX

USE AND MAINTENANCE MANUAL

TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH

language

Summary of Contents for GE 35 PS

Page 1: ...oGerador ГенераторнаяУстановка Stroomaggregaten CJ5CA0519003 Codice Code Code Codigo Kodezahl Código Код Code Edizione Edition Édition Edición Ausgabe Edição Издание Editie 01 2019 MID POWER GE 35 PS SX GE 50 PS SX GE 65 PS SX USE AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS ENGLISH language ...

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Page 3: ... 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 15 M2 6 INSTALLATION AND ADVICE PAG 16 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 22 M21 STARTING AND STOPPING PAG 23 M31 CONTROLS PAG 24 M32 CONTROLS DESCRIPTION PAG 26 M37 USE AS A GENERATOR PAG 27 M39 11 PROTECTION EARTH LEAKAGE RELAY PAG 30 M39 10 PROTECTION ISOMETER PAG 31 M29 2 3 WAY VALVE FUEL SYSTEM KIT PAG 32 M38 6 TCM35 REMOTE...

Page 4: ... must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you ...

Page 5: ...n 22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below ...

Page 6: ...damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in ge...

Page 7: ...doctor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to...

Page 8: ... trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for towing of the total mass of the trailer Do not tow the trailer if the coupling devices are worn or damaged Check for proper tire pressure Do not replace the tires with types different from the origin...

Page 9: ...N AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the outriggers level the lighting tower making use of the bubble so as to bring the equipment in a horizontal position Make sure that the to wer rests securely on the outriggers If the lighting tower is mo...

Page 10: ...ovide full access to the engine for maintenance This attention to detail can also be seen in the rounded edges of the canopy designed for rainwater drainage away from the control panel The bunded base must ensure the containment of fluids in the engine and fuel tank in the event of any loss to prevent their dispersion in the environment The recessed control panel houses the sockets and machine VIB...

Page 11: ...t machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the dealer where bought the machine 5 Address of the dealer 6 Phone number of the dealer 7 Date of the bought machine 8 Notes RECORDING DATA 1 2 3 4 5 6 7 8 16 10 15 Registrazione Dati_EN ENGLISH ENGLISH 11 ...

Page 12: ...andling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Takeout of the envelope A the user s manua...

Page 13: ...he equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder using non skid shoes ATTENTION When moving lifting a genset it is imperative to be ex tremely careful All moving operations must be carried out be qualified persons Due to the weight and encumbrance...

Page 14: ...rame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any case the laws in force in the place of use should be respected Always follow the directions below for any tipe of tow DO NOT park the generating set trolley assy on slant ground When parking always use...

Page 15: ...02 05 18 CF1CB051_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACIÓN LUFTZIRKULATION INSTALAÇÃO УСТАНОВКА INSTALLATIE REV 0 05 18 15 ...

Page 16: ...orce ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamental parameters In order to avoid unexpected black outs or other potentially dangerous situations the below installation indications must be followed INFORMATION Italian and European norms define specif...

Page 17: ...ain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and alternator when in operation produce heat Shelter should NOT obstruct normal cooling of compo nents Exhaust gas should be directed in order to avoid the pos sibility that alternator and engine fan inh...

Page 18: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical date Floor should be levelled and suitable to sustain genset weight Thresholds on doors and openings should have a barrier in or der to avoid liquids leaking In case it is not possible to provide a do...

Page 19: ...valuated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radiator surface b Free opening c Air flow opening with grill and 80 of open surface d Air flow opening with baffle plates Electro ventilator capacity can be calculated as follows ATTENTION Exhaust piping ma...

Page 20: ...e battery by means of the indicator placed in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY FUEL Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank comp...

Page 21: ...would originate gelatinous substances capable of obstructing the cooling system ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully ATTENTION A qualified electrician should carry out electrical connec tions according to the norms in force ELECTRICAL CONNECTIONS The electrical con...

Page 22: ...act by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine EARTHING KIT WITH GROUND FAULT INTERRUPTER The grounding connection to an earthed installation is obliga tory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the mach...

Page 23: ...ly start up without problems down to temperatures of 10 C For start up and use at lower temperatures please see the engine manual or turn to our Technical Assistance Center STOP For shutdown under normal conditions proceed as follows 1 stop the power source turning off the connected equipment if they do not have a power switch open the main switch of the machine lever facing down 2 allow the engin...

Page 24: ...21 01 19 CJ5CA051_IT M 31 COMANDI CONTROLS COMMANDES MANDOS BEDIENELEMENTE COMANDOS СИСТЕМЫ УПРАВЛЕНИЯ BEDIENING GE 35 50 PS SX REV 0 10 14 24 ...

Page 25: ...21 01 19 CJ5CA051_IT M 31 1 COMANDI CONTROLS COMMANDES MANDOS BEDIENELEMENTE COMANDOS СИСТЕМЫ УПРАВЛЕНИЯ BEDIENING GE 65 PS SX REV 0 01 19 25 ...

Page 26: ...aker when the isolation resistance falls below the selected threshold thereby interrupting the power supply to the electri cal system The regulations on the RCM must be performed by qualified personnel Q3 Output power terminals Terminal output for load connection 15 A C socket AUX sockets for load connection 12 Earth terminal Ground connection point for gen set X9 Controller InteliNano PLUS Genera...

Page 27: ...equenza fattore di potenza cos ϕ Vi sono diversi tipi di potenza PRIME POWER PRP STAND BY POWER stabilite dalle Norme ISO 8528 1 e 3046 1 le loro definizioni sono riportate nella pagina DATI TECNICI del manuale Durante l utilizzo del gruppo elettrogeno NON SUPERARE mai le potenze dichiarate prestando particolare attenzione quando si alimentano più carichi contemporaneamente TENSIONE GENERATORE CON...

Page 28: ...alcuni accorgimenti nel caso di avviamento di più motori suddividere gli stessi in gruppi e predisporre il loro avviamento ad intervalli di 30 60 secondi quando la macchina operatrice accoppiata al motore lo permette predisporre un avviamento a tensione ridotta avviamento stella triangolo o con autotrasformatore oppure utilizzare un sistema per avviamenti dolce soft start In tutti i casi quando il...

Page 29: ...D AVVIAMENTO AU TOMATICO EAS Il gruppo elettrogeno abbinato al quadro di avviamento auto matico EAS forma un complesso per l erogazione di energia elettrica entro pochi secondi al mancare della Rete Elettrica Commerciale Diamo qui di seguito alcune informazioni operative generali lasciando al manuale specifico del quadro automatico il det taglio delle operazioni di installazione comando controllo ...

Page 30: ...llo strumento 1 test manuale pulsante di prova 2 test automatico del collegamento toroide relè e relè bobina di sgancio E in grado di funzionare correttamente anche in presenza di distorsione armonica o comunque con segnali molto disturbati Nel caso in cui la temperatura interna superi la soglia di buon funzionamento viene fatto lampeggiare il led Fault L interruzione dello stesso dovuta a guasto ...

Page 31: ...LARM si spegne mentre il ledALARM rimane illuminato La pressione del tasto Reset riporta l apparato alle condizioni iniziali Se la resistenza di isolamento scende sotto il valore di PRE ALARM impostato si accende il led PRE ALARM e commuta il contatto di PRE ALARM Se la resistenza d isolamento scende ulteriormente e diviene inferiore al valore impostato per ALARM s illumina il led ALARM e contempo...

Page 32: ...to posizionare il serbatoio esterno allo stesso livello del gruppo elettrogeno il diametro minimo dei tubi di collegamento deve essere di 15 mm la lunghezza massima dei tubi di collegamento deve essere di 5m Un sensore di pressione sul tubo di ritorno carburante del motore protegge il sistema in caso di sovrapressione dovuta ad una posizione errata della valvola a tre vie L intervento della protez...

Page 33: ...ecomando viene collegato al pannello frontale X1 e o posteriore con un connettore multiplo Il comando a distanza TCM35 funziona solamente con il con troller unità di gestione e controllo generatore in modalità AUT automatico ASSICURARSI Il selettore LOCAL START REMOTE START I6 del generatore deve essere posizionato su LOCAL START con EP6 M 38 6 COMANDO A DISTANZA TCM 35 REV 1 02 17 33 ...

Page 34: ...Pompa iniezione starata 1 Pulire o sostituire 2 Controllare il carico collegato e diminuire 3 Richiedere l intervento del Servizio Assistenza Fumo bianco 1 Livello olio troppo alto 2 Motore freddo o in funzionamento prolungato con poco o senza carico 3 Segmenti e o cilindri usurati 1 Eliminare olio in eccesso 2 Inserire il carico solo con motore suffi cientemente caldo 3 Richiedere l intervento de...

Page 35: ...sione ove montato starato o difettoso 3 Alternatore difettoso 1 Regolare la velocità al suo valore nominale a vuoto 2 Agire sul dispositivo di regolazione come indicato nel manuale specifico dell alternatore o sostituire Per i generatori con doppio sistema di regolazione AVR COMPOUND agire sul circuito di eccitazione come indicato sul manuale dell alternatore 3 Controllare avvolgimenti diodi ecc d...

Page 36: ...vviamento da contatto remoto timer galleggiante ecc telecomando TCM In questi casi è necessario assicurarsi che il gruppo elet trogeno non si avvii durante le operazioni di manutenzione ordinaria o di riparazione effettuando una delle seguenti operazioni che dipendono dal tipo di generatore in uso togliere alimentazione alla scheda di controllo generatore posizionare il quadro EAS collegato al gen...

Page 37: ...livello liquido refrigerante X Controllo livello olio carter X Controllo presenza acqua nel prefiltro gasolio X Controllo liquido batterie vedi pag M 20 X Controllo presenza acqua nel serbatoio X Controllo quadro elettrico e serraggio cavi X Controllo aperture ingresso e uscita aria grup po elettrogeno e alternatore X Controllo targhe adesive riportanti avvertenze di pericoli o di attenzione X Con...

Page 38: ...ore richiesto ATTENZIONE Tutte le operazioni di manutenzione sul gruppo elettrogeno predisposto per l intervento automatico devono essere effettuate con il quadro in modalità RESET Le operazioni di manutenzione sui quadri elettrici dell impianto devono essere effettuate in completa sicurezza sezionando tutte le fonti di alimentazione esterna RETE GRUPPO e BATTERIA M 43 2 MANUTENZIONE REV 2 01 13 O...

Page 39: ...no a persone o a cose o causare effetti negativi all ambiente alla salute o alla sicurezza nel totale rispetto delle leggi e o di sposizioni locali vigenti M 45 RIMESSAGGIO E DISMISSIONE REV 0 06 00 DISMISSIONE Avvalersi di personale qualificato per effettuare le oper azioni necessarie alla dismissione Per dismissione s intendono tutte le operazioni da effettuare a carico dell utilizzatore quando ...

Page 40: ...P power continuous power with variable loads Maximum power available for use with variable loads for an unlimited number of hours year The average power output during a 24 h period must not exceed 70 of the stated value COP power continuous power with constant load Maximum power available for use with constant load for an unlimited number of hours year A 10 overload is permitted one out of every 1...

Page 41: ... PRP power continuous power with variable loads Maximum power available for use with variable loads for an unlimited number of hours year The average power output during a 24 h period must not exceed 70 of the stated value COP power continuous power with constant load Maximum power available for use with constant load for an unlimited number of hours year A 10 overload is permitted one out of ever...

Page 42: ...mber of hours year limited to 500 h Overloads are not permitted PRP power continuous power with variable loads Maximum power available for use with variable loads for an unlimited number of hours year The average power output during a 24 h period must not exceed 70 of the stated value COP power continuous power with constant load Maximum power available for use with constant load for an unlimited ...

Page 43: ...02 05 18 CF1CB051_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENSÕES РАЗМЕРЫ AFMETINGEN REV 0 05 18 43 ...

Page 44: ...02 05 18 CF1CB051_IT M 2 7 2 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENSÕES РАЗМЕРЫ AFMETINGEN 350L REV 0 05 18 44 ...

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Page 48: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it ...

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