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SRP 6570 User

 Manual ◄ 17

Maintenance Work on the engine

MAINTENANCE

Danger

Check the engine oil level

Environment

 

 

Attention

Attention

Attention

Only maintenance work which has to be performed 

daily is included in the Operating Manual. Please 

refer to the engine Operating Manual and to the 

maintenance instructions and intervals listed

therein.

Overview

1     Fuel filling socket

2     Oil filling socket

3     Air filter maintenance indicator

4     Cooling air intake

5     Cooling air outlet

6     Oil outlet

7     Oil measuring dip

8     Oil filter

9     Fuel filter

10   Water outlet, fuel tank

11   Air filter

12   Suction orifice - Combustion air

Filling-up with fuel

Only top-off fuel with the motor off.

No open fire. Do not smoke.

Do not fill-up in closed rooms. 

Do not inhale petrol fumes.

Collect spilt fuel in a suitable container and pre-

vent spillage entering the soil.

•   Clean around the fuel filler socket (1).

•   Open the fuel filler socket and

          •   Visually check the fuel level.

          •   Top-off if necessary. All diesel oils sold as fuel must            

              complying with the following minimum specification

                can be used: EN 590 or DIN 51601 - DK or BS 2869

              A1 / A2 or ASTM D 975 - 1D /2D

•   Close the tank tightly.

Immediately replace damaged seals.

Collect old oil and dispose of it in an environment
friendly manner.

Do not permit oil to run onto the floor into the drains.

•   Park the machine horizontally.

•   Clean the area around the measuring dipstick.

•   Draw out the measuring dipstick (7), wipe-off with clean, 

    lint free cloth.

•   Insert measuring dipstick again until it stops.

•   Draw out measuring dipstick again and check oil level.

•   If necessary, refill oil to the upper marking.

•   Clean area around filler socket.

•   Open the filler socket (2).

•   Fill-in required oil quantity.

•   Secure oil filling socket.

•   Insert measuring dipstick.

•   Allow the motor to run for approx. 1 min. and check oil 

    level; repeat if necessary.

Check area around combustion air and cooling

air system

Check intake opening for combustion air and cooling air in-

takes. Remove coarse obstructions such as leaves, stones 

and earth.

Draining off water (fuel tank)

The fuel tank must be checked once a week for accumala-

tions of water in order to prevent water from penetrating into 

the sensitive injection system.

•   Unscrew screw (10) to the last turn on the threads.

•   Collect any drops which flow out into a clear container.

•   Determine by visual inspection whether water is draining 

    out (water settles to the bottom of the container).

•   As soon as fuel flows out, close and tighten the screw.

Cleaning the air filter element

•   Remove air-cover

•   Carefully pull out filter element.

•  Use a jet of dry compressed air (max. 5 bar/70 psi) to blow 

through the filter element from the inside outwards, moving it 

up and down at the same time, until no further dust emerges.

•   Tilt the filter element and hold it against the light (or shine 

a light through it) to check for any cracks or other damage.

Change filter element if:

•  The filter element or sealing ring is damaged

•  After cleaning twice

•  There are soot-containing deposits

•  Moist or oily

•  When engine performance reduces or

•  The color of the exhaust gas changes

Never operate the engine without air filter element

•   Clean the air cover and -housing with lintfree cloth.

•   Carefully install the filter element.

•   Install the cover.

Summary of Contents for SRP 6570

Page 1: ... 2015 Stanley Black Decker Inc New Britain CT 06053 U S A 75890 2 2016 Ver 3 USER MANUAL Safety Operation and Maintenance SRP 6570 HYDROSTATIC REVERSIBLE PLATE SRP 6570 ...

Page 2: ...lt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Approved body Prüfung durch Organisme agréé Aprobado Collaudato Machinery Directive 2006 42 EG 2006 42 EC 2006 42 CE 2000 14 EG 2000 14 EC 2000 14 CE 2005 88EG 2005 ...

Page 3: ...Please read the following warning For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative WARNING SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER TABLE OF ...

Page 4: ...w this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate a potential...

Page 5: ... life of the machine when used on the construction site and reduce repair costs and downtimes Always keep these instructions at the place of use of the ma chine Only operate the machine as instructed and follow these instructions Do not fail to comply with all County and State safety provi sions as well as the rules for safety and health Also observe the corresponding rules and regulations valid i...

Page 6: ...inery Conversions and modifications to the machine Unauthorized modifications and conversion of the machine are not permitted for safety reasons Spare parts and special equipment not delivered by Stanley are also not approved by Stanley The installation and or the use of such parts can also have a detrimental effect on the operating safety The manufacturer disclaims all liability for any damage re...

Page 7: ...s of the manufacturer Therefore only use original spare parts Hydraulic lines must previously be rendered pressureless before working on them Hydraulic oil discharging under pressure can cause serious injuries Replace externally damaged hydraulic hoselines at regular inter vals depending on time used even when no safety relevant faults are visible Before working on the electrical system of the mac...

Page 8: ...MM 700 850 MM 21 56 33 46 IN 2 WEIGHTS BASIC UNIT W MOUNT BRACKETS 75 MM W MOUNT BRACKETS 150 MM ELECTRICAL STARTER ELECTR DEAD MAN S CONTROL ACEecon 491 KG 1082 47 LB 515 KG 1135 38 LB 527 KG 1161 84 LB 18 KG 39 68 LB 19 KG 41 89 LB 18 KG 39 68 LB 3 DRIVE ENGINE HATZ 1D81 S TYPE 1 CYL 4 STROKE DIESEL POWER OUTPUT 10 1 KW 13 7 HP SPEED 3000 1 MIN COOLING AIR FUEL CAPACITY 7 L 1 85 GAL FUEL CONSUMP...

Page 9: ...ON DATA THE FOLLOWING NOISE AND VIBRATION DATA ACCORDING TO EC MACHINERY DIRECTIVE IN THE VERSION 2006 42 EC WAS DETERMINED TAKING INTO ACCOUNT THE FOLLOWING STANDARDS AND DIRECTIVES IN OPERATIONAL USE VALUES CAN DEVIATE DEPENDING ON THE PREVAILING CONDITIONS 9 1 NOISE DATA THE NOISE DATA SPECIFIED IN APPENDIX 1 SUB CLAUSE 1 7 4 U OF THE EC MACHINERY DIRECTIVE IS FOR SOUND PRESSURE LEVEL AT THE WO...

Page 10: ...er 0 Engine stop I Idle detent position II Full load The Engine speed can be adjusted with the control lever At minimum Engine speed I the drive to the exciter is discon nected at the centrifugal clutch and the Engine idles The centrifugal clutch engages when the control lever is moved approximately of its adjustment travel The Engine speed should always be well below or well above the engaging sp...

Page 11: ...face Check the engine oil level the hydraulic oil level the fuel supply that screw connections are secure the condition of the engine and the machine Top off any missing lubrication in accordance with the lubrication table Attention Adjusting the tow bar The two stops 1 on the tow bar element can be adjusted to any position in order to achieve the best working height on the tow bar grip Locking th...

Page 12: ...er for more than 20 30 seconds Immediately release the ignition key when the engine runs Wait for 30 seconds before trying again Never turn the key to the 0 position when the engine is running The regulator can be destroyed and the battery will not charge Hand Start Attention Machines with electrical starter Never hand start with a disconnected battery this leads to immediate destruction of the re...

Page 13: ...he oil pressure is too low the lubrication oil is unstable as a result of excessively high oil temperature incorrect baisc viscosity dilution of the oil by fuel or water the lubricating oil filter is blocked a leakage in the oil relief valve leakages in pipes and seals the oil pumps and bearings are worn If the oil level is too low or the machine is tilted too much it can lead to a mixture of air ...

Page 14: ...ormaly For compaction of paving stones it is recom mended to use Vulkollan plates and protective brackets special accessories to prevent damag es to the compaction material and to the machine If the machine is used without protective bracket the threaded fastenings in the base plate must be sealed with the supplied screw plugs Loading and Transportation Danger Only use sufficiently strong and secu...

Page 15: ... valve clearance 1 3 Drain water Fuel tank 1 Change fuel filter 1 Check rubber buffers Exciter Check oil level Exciter Change oil 3 Check hydraulic oil level Change hydraulic oil 3 Change return filter element 3 Change ventilation filter 3 Clean suction filter 3 Check the hydraulic hose lines Check screwed connections for tightness 3 1 See engine operating manual 2 Minimum once a year 3 for the fi...

Page 16: ...0W40 2 Exciter SRP 6570 1 8 l 0 47 GAL 250 or annually Gear oil in acc with JDM J 20 C 3 Hydraulic SRP 6570 2 0 l 0 52 GAL First time after 500 then every 1000 or annually Hydro Oil HVLP 46 4 Return filter element SRP 6570 First time after 20 then with each hydr oil change 5 Ventilation filter SRP 6570 with each hydr oil change 6 Clean suction filter SRP 6570 with each hydr oil change Alternative ...

Page 17: ...ut measuring dipstick again and check oil level If necessary refill oil to the upper marking Clean area around filler socket Open the filler socket 2 Fill in required oil quantity Secure oil filling socket Insert measuring dipstick Allow the motor to run for approx 1 min and check oil level repeat if necessary Check area around combustion air and cooling air system Check intake opening for combust...

Page 18: ... at regular intervals Observe tightening torques Screwed Connections Changing rubber buffer Inspect the rubber buffers for cracks and chipping as well as tightness and immediately replace if damaged Exciter Oil change Oil level Check change exciter oil when its warm The venting screw 3 must always be unscrewed first when checking the oil level or changing the oil Important Unscrew venting screw 3 ...

Page 19: ... 3 Max operating pressure The function of hydraulic hose lines must be tested at reg ular intervals minimum once a year by an expert with a knowledge of hydraulics Hose lines must immediately be replaced in the following instances Damage to the outer layer to the inner lining abrasion marks cracks cuts etc Brittleness of the outer layer cracking of hose covering Unnatural deformations of the hose ...

Page 20: ... to damage the O ring Screw on the filter cover and tighten with hand check that the surface seal 2 is properly sealed Take a test run to ensure the filter is functioning properly Care is to be taken with the draining of hot oil danger of scalding Wear eye protection danger of eye injury Open the oil fill screw 2 and the oil drain screw drain off the oil and dispose it in an environment friendly m...

Page 21: ...harge by the optical state of charge indicator at the latest see point 7 0 4 Wet charged batteries are to be transported and stored up right protected against tipping over and protected against short circuit since acid may escape otherwise 7 0 2 Commissioning Regard safety regulations Wet charged delivered batteries are ready for use Only install sufficiently charged batteries minimum 12 50 V open...

Page 22: ...ing 7 0 5 Maintenance Keep the battery surface clean and dry only clean with damp or antistatic cloth Protect terminals connection clamps against corrosion as described under point 7 0 3 Control electrolyte level regard inner or outer marking on the box or optical acid level indicator in the lid If necessary refill demineralised or distilled water according to DIN IEC 60933 3 up to the maximum aci...

Page 23: ...nk venting is inadequate Leaks at pipes unions Air cleaner blocked Incorrect valve clearance Too much oil in engine Too much oil in exciter Default in hydraulic system Add fuel Renew fuel filter Ensure that tank is adequately vented Check threaded pipe unions Remove dirt from air cleaner Adjust valve clearance Correct the engine oil level Check exciter oil level Contact a Stanley service center Co...

Page 24: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com ...

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