Stanley RD60 Operator'S Manual Download Page 3

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General Information ....................................................................................................................................................................16

Nomenclature ............................................................................................................................................... 18
Installation ................................................................................................................................................... 19

General Information ....................................................................................................................................................................19

Charge Battery .............................................................................................................................................................................19

Store Drill Bit for Transportation to Jobsite .........................................................................................................................20

Operation ....................................................................................................................................................... 21

Intended Use ................................................................................................................................................................................21

Install Rail Template ....................................................................................................................................................................21

Install Drill Bit ...............................................................................................................................................................................22

Prepare Coolant Canister ........................................................................................................................................................22

Attach the Rail Clamp to the Rail ............................................................................................................................................23

Connect and Pressurize the Coolant Canister ...................................................................................................................23

Insert the Battery ........................................................................................................................................................................24

Starting the Tool Cycle ..............................................................................................................................................................26

Removing the Drill Bit ................................................................................................................................................................ 27

Recharge the Battery ................................................................................................................................................................ 27

Storage..........................................................................................................................................................................................28

Removal From Storage .............................................................................................................................................................28

Transporting .................................................................................................................................................................................28

Rail Templates / Rail Guides ....................................................................................................................................................34

Consumables ..............................................................................................................................................................................39

Batteries, Chargers & Other Accessories ............................................................................................................................39

Warranty .......................................................................................................................................................39

62211 | February 2022 | 3

Table of Contents

Summary of Contents for RD60

Page 1: ...659 5600 I www stanleyinfrastructure com 6430 SE Lake Road Portland OR 97222 United States of America Copyright 2021 CORDLESS RAIL DRILL RD60 Manual Number 62211 Date February 2022 Rev 4 OPERATOR S MA...

Page 2: ......

Page 3: ...22 Prepare Coolant Canister 22 Attach the Rail Clamp to the Rail 23 Connect and Pressurize the Coolant Canister 23 Insert the Battery 24 Starting the Tool Cycle 26 Removing the Drill Bit 27 Recharge t...

Page 4: ...4 THIS PAGE IS INTENTIONALLY BLANK...

Page 5: ...according to the informa tion available to us at the time of printing however we reserve the right to redesign and change the product as may be necessary without notification Before Operation The prim...

Page 6: ...sure all controls and instructions are understood before attempting to install operate or maintain this equipment Read and follow all safety warnings and instructions Do not discard safety instructio...

Page 7: ...before each use and ensure all safety decals are in place and legible Contact manufacturer if replacement decals are needed Know and follow good work practices when assembling maintaining repairing mo...

Page 8: ...ks that are specially designed to filter out microscopic particles Protect yourself and those around you Research and understand materials you are working with Follow correct safety procedures and com...

Page 9: ...ated in this manual Misuse of the tool can cause serious injury Do not modify the tool in any way Modifications may weaken it s integrity and may impair it s function safety life and performance When...

Page 10: ...stures during extended tasks to help avoid discomfort or fatigue Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations Operators m...

Page 11: ...andles dry clean and free from oil and grease This will enable better control of the tool PERSONAL PROTECTIVE EQUIPMENT PPE Hands may be exposed to hazards impacts cuts abrasions and heat Wear gloves...

Page 12: ...ignite the dust or fumes Never force the battery pack into the charger Do not modify the battery pack in any way to fit into a non compatible charger as battery pack may rupture causing serious person...

Page 13: ...us injury Do not attempt to charge the battery pack with any chargers other than the ones in this manual The charger and battery pack are specifically designed to work together These chargers are not...

Page 14: ...e attempting any cleaning This will reduce the risk of electric shock Removing the battery pack will not reduce this risk Never attempt to connect 2 chargers together The charger is designed to operat...

Page 15: ...center immediately Never give anything by mouth to an unconscious person Wear protective gloves eye protection and face protection when using cutting fluid Store cutting fluid in a well ventilated pla...

Page 16: ...IMPORTANT Keep all safety decals clean and legible Replace all missing illegible or damaged safety decals When replacing parts with safety decals attached the safety decals must also be replaced Safet...

Page 17: ...Decal Placement Decals Operation Decal Explanation Tool Operation Tap the cycle start button green to wake up the tool The button light will turn on Tool Stop Procedure 1 To immediately stop the tool...

Page 18: ...HANDLE RAIL CLAMP ADJUSTMENT KNOB RAIL CLAMP HANDLE COOLANT CANISTER RAIL CLAMP TEMPLATE KNOB DRILL BIT WITH EJECTION PIN RAIL TEMPLATE COOLANT INLET FITTING DRILL BIT CONTAINER CYCLE STOP BUTTON CYC...

Page 19: ...install change tool accessories clean or perform maintenance on the tool while the battery is connected to the tool Remove the battery from the tool before performing maintenance ACCIDENTAL ENGAGEMENT...

Page 20: ...L BIT FOR TRANSPORTATION TO JOBSITE WARNING DRILL BITS ARE VERY SHARP Do not touch without proper Personal Protective Equipment PPE SERIOUS CUTS AND ABRASIONS CAN OCCUR 1 Unscrew the drill bit contain...

Page 21: ...re performing maintenance ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS INJURY 1 Ensure the battery is not connected to the tool 2 Grab the carrying handle with your dominant hand 3 Lift the too...

Page 22: ...ill head and twist the bit clockwise 4 The drill bit will lock into place NOTE To remove the drill bit see Removing the Drill Bit on page 27 PREPARE COOLANT CANISTER NOTE Use only coolant recommended...

Page 23: ...e clamp around the rail RAIL CLAMP ADJUSTMENT KNOB NOTE Ensure the clamp is tight and will not move during the drilling cycle CONNECT AND PRESSURIZE THE COOLANT CANISTER NOTICE Check coolant levels re...

Page 24: ...opens Note Route the canister hose so that workers will not trip COOLANT CANISTER HANDLE COOLANT INLET FITTING INSERT THE BATTERY 1 Open the battery compartment 2 Connect a fully charged battery to t...

Page 25: ...NOTE To remove the battery open the battery compartment and press the battery lock to release the battery from the receptacle 62211 February 2022 25...

Page 26: ...es KEEP AWAY FROM ROTATING DRIVES 3 Press cycle start button green again to start the drilling cycle The drill will start to rotate and move toward the rail 4 RD60 will drill and retract without furth...

Page 27: ...om the battery compartment 3 Hold the two flat surfaces on the drill head with a wrench Ensure it will not move 4 Twist the drill bit counter clockwise and remove it from the drill head 5 Tap on the e...

Page 28: ...a damp cloth Remove all metal dust and debris Store the tool in a clean and dry space away from direct sunlight and excess heat or cold Store the tool horizontally REMOVAL FROM STORAGE Inspect tool f...

Page 29: ...battery Shipping Mode When the cap is attached to the FLEXVOLT battery the battery is in Shipping Mode Strings of cells are electrically disconnected within the pack resulting in three batteries with...

Page 30: ...ce center before use Do not operate a damaged improperly adjusted modified or incompletely assembled tool a Inspect all the tool safety labels Replace if they are damaged or not legible Contact your S...

Page 31: ...er issue Take the tool battery and charger to an authorized DEWALT service center TOOL WILL NOT DRILL THROUGH RAIL OR DOES NOT PERFORM AS WELL AS IT ONCE DID Low battery charge Stop the drill and retr...

Page 32: ...or lithium ion batteries or battery packs indicates that the costs to recycle these batteries or battery packs at the end of their useful life have already been paid by DEWALT In some areas it is ill...

Page 33: ...06 mm D Max Drilling Length 1 25 In 31 8 mm Weight w o bit and battery 42 lbs 19 Kg Bit Type Twist Lock Annular Battery Type 60V DEWALT FLEXVOLT RPM 250 275 Holes per Battery Charge 10 15 Drill Cycle...

Page 34: ...0 35876 38644 2 1 8 X 4 1 2 X 7 USA 85 ASCE std 8504 8540 34915 2 7 16 X 7 X 6 35358 2 7 16 x 6x 6 USA 85 CAN PAC 8524 35628 HD USA 85 CP Head Free 37337 37337 HD USA 85 GRT NOR 33720 35876 2 7 16 X 5...

Page 35: ...GRT NO 11036 35973 38645 2 7 16 X 7 USA 110 RE GUARD RAIL 35151 USA 110 RE 11025 2 5 8 ELEVATION 34597 35357 2 23 32 x 5 1 2 USA 110 RE 11025 2 53 64 ELEVATION 38683 USA 112 RE 11228 2 7 8 Elevation 3...

Page 36: ...5 16 ELEVATION 38579 USA 130 AREA HEAD FREE 2 3 4 ELEVATION 38643 130 PS 13031 34918 USA 131 88267 88272 131 RE 13128 31980 31981 31986 62203 HD 33687 2 1 2 X 6 1 2 X 6 1 2 USA 131 RE M 34264 22625 3...

Page 37: ...30 X 130 AU 60 KG AS1085 1 34187 41774 88 X 130 X 130 AU TR 32 see 65 ASCE 35975 BR TR 37 see 75ASCE 34262 22631 2 11 16 X 5 1 2 X 5 1 2 BR TR 45 see 90ARA A 34262 22631 2 11 16 X 5 1 2 X 5 1 2 BR TR...

Page 38: ...58 X 170 ES 37 KG JIS JRS 43580 44927 60 5 X 127 TW 50 KG N 31975 43583 29963 77 X 130 X 130 TW 60 KG UIC 31976 31772 46 X 165 TW 87lb B H 35251 UK 90lb B H 35255 35284 60 X 114 UK 92lb F B 35257 352...

Page 39: ...138 Annular Cutter 1 In Diameter 88139 Annular Cutter 32 mm Diameter 88266 Drill Bit Ejection Pin 88274 Coolant 1 Liter BATTERIES CHARGERS OTHER ACCESSORIES Batteries and Chargers Part Number Descript...

Page 40: ...2021 Stanley Black Decker Inc New Britain CT 06053 USA...

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