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13

E N G L I S H

(

see technical data

). The minimum conductor size is 

1.5 mm²; the maximum length is 30 m. When using 

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  WARNING:

 Prior to assembly and 

adjustment, always remove the battery 
pack. Always switch off the tool before 
inserting or removing the battery pack.

 

  WARNING:

 Use only POP® battery packs 

and chargers.

 

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Battery Pack from the Tool 

NOTE: 

For best results, make sure your battery pack is 

fully charged. The light will shut off without warning 
when the battery is fully discharged.

TO INSTALL THE BATTERY PACK INTO THE 
HANDLE

 

1.  Align the battery pack (K) with the rails inside 

 

2.  Slide it into the handle until the battery pack is 

firmly seated in the tool and ensure that it does 
not disengage.

TO REMOVE THE BATTERY PACK FROM TO THE 
HANDLE

 

1.  Press battery release button and firmly pull the 

battery pack out of the tool handle.

 

2.  Insert battery pack into the charger as 

described in the charger section for this 
manual. 

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2

 

  WARNING: To reduce the risk of serious 

personal injury, DO NOT

 suspend tool 

overhead or suspend objects from the belt 
hook. 

ONLY

 

  WARNING: To reduce the risk of serious 

personal injury

, ensure the screw holding 

the belt hook is secure.

IMPORTANT:

 When attaching or replacing the belt 

hook or bit clip, use only the screw that is provided. Be 
sure to securely tighten the screw. The belt hook and 
bit clip can be attached to either side of the tool using 
only the screw provided, to accommodate left- or 
right-handed users. If the hook or bit clip is not desired 
at all, it can be removed from the tool. To move belt 
hook or bit clip, remove the screw that holds it in 
place then reassemble on the opposite side. Be sure to 
securely tighten the screw.

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2

Instructions for Use

 

  WARNING:

 Always observe the safety 

instructions and applicable regulations.

 

  WARNING: To reduce the risk of serious 

personal injury, disconnect battery 
pack before making any adjustments 
or removing/installing attachments or 
accessories.

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  WARNING: 

To reduce the risk of serious 

personal injury, 

ALWAYS

 use proper hand 

position.

 

  WARNING:

 To reduce the risk of serious 

personal injury, 

ALWAYS

 hold securely in 

Proper hand position requires one hand on the main 
handle fig. 1- (I).

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  WARNING:

 Before adjusting tool, always 

remove the battery pack.

Opening and closing the mandrel collector (fig. 6)

 

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  The mandrel collector is used to collect the rest 

mandrel. To open the the mandrel collector (X), 
slide the release button (D) towards the nose 
housing nut (C) and raise the cover (E).

 

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  To close the the mandrel collector (X), lower the 

cover (E) until the release button (D) clicks into 
place.

Mounting the nosepiece (fig. 7)

 

t

  Select the correct nosepiece for the rivet to be 

installed Ref. Nose Piece chat.

 

t

  Tighten the nosepiece into the front sleeve. (B) by 

turning it clockwise using 11 mm spanner.

Mounting the jaw pusher and Tail guide(fig. 5)

 

t

  Select the correct jaw pusher or jaw pusher 

assembly (T) and Tail guide (Z)

 

that matches 

the Nose Piece selected. Ref. Nose Piece chart.

 

t

  Insert small tube diameter into jaw pusher spring.

 

t

  Reassemble jaw set (S) and jaw case (R) onto pulling 

head (V).

 

t

  Note: Avoid spanners to mount jaw case (R) onto 

Pulling head (V). Jaw case (R) manual tightening 
is enough to lock jaw case (R) onto Jaw case lock (W).

 

t

  Put the tail guide (Z) into Spindle (AD) in SA

gear housing (AE) and tighten Pulling head assembly
(AC) counterclockwise using 24 mm spanner.
(Ref. fig5) 

Summary of Contents for POP PB3400

Page 1: ...POP PB3400 Battery Powered Blind Rivet Tool Battery Power Tool Prototype Instruction Manual Battery tool for Blind Rivets For Field Trial Use Only...

Page 2: ...Therefore STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with...

Page 3: ...torage Recommendations 11 16 Labels on Charger and Battery Pack 11 17 Package contents 12 18 Description 12 19 Intended use 12 20 Electrical Safety 12 21 Using an Extension Cable 12 22 Assembly Adjust...

Page 4: ...A B C D E F G H I Serial no M 6 4 1 4 K2 K O P Q K Figure1 Figure2 Figure3 4...

Page 5: ...Figure4 5 24 R S T U V W AA AB Z AA AC AB Z E X D A B Y A Y A J Figure7 Figure6 Figure8 Figure5 Figure10 Figure9 AD AE 14 A B 23 27 C B...

Page 6: ...EBC180 battery 18 V 3 0 Ah size 6 4 8 3 16 700 1 000 1 500 size 8 6 4 1 4 350 500 750 depending on rivet material tool battery condition and work environment Placing capacity for different type rivet...

Page 7: ...eep the hands warm organisation of work patterns 0 8 1 C B E 3 8 1 C B E 1 8 1 C B E k c a p y r e t t a B s n o i s r e v l l a Batterytype Li Ion Voltage VDC 18 Capacity Ah 1 5 2 0 3 0 Weight kg 0 3...

Page 8: ...can be caught in moving parts E R A C D N A E S U L O O T R E W O P 4 4 a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and...

Page 9: ...t CAUTION Burn hazard To reduce the risk of injury charge only POP rechargeable battery packs Other types of batteries may overheat and burst resulting in personal injury and property damage CAUTION C...

Page 10: ...ery pack Stateofcharge charging fullycharged hot coldpackdelay t t t t Stateofcharge x problempackorcharger tttttttttttt problempowerline tttttttttttt The charger will indicate faulty battery by refus...

Page 11: ...nts of opened battery cells may cause respiratory irritation Provide fresh air If symptoms persist seek medical attention WARNING Burn hazard Battery liquid may be flammable if exposed to spark or fla...

Page 12: ...art of it Damage or personal injury could result DO NOT use under wet conditions or in presence of flammable liquids or gases DO NOT let children come into contact with the tool Supervision is require...

Page 13: ...crew that holds it in place then reassemble on the opposite side Be sure to securely tighten the screw N O I T A R E P O 5 2 Instructions for Use WARNING Always observe the safety instructions and app...

Page 14: ...ften as dirt is seen collecting in and around the air vents Wear approved eye protection and approved dust mask when performing this procedure WARNING Never use solvents or other harsh chemicals for c...

Page 15: ...ollection of used products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Loca...

Page 16: ...601 Pulling Head Assembly 18 TP143 611 Spindle Clutch 19 TP144 676 Spindle Clutch Spring 20 TP144 659 Tail Guide 6 4mm 1 4 size Marking 8 21 TP143 612 Gear Housing Assembly 29 TP143 620 SA Second Shaf...

Page 17: ...A Nose Housing C g EBC 181 1 5 Ah Battery NA QW XE use QW with model no PB3400 GB C g EBC 180 3 0 Ah Battery NA QW XE use QW with model no PB3400 GB g PNT132 600 Hook PB2500 C Marked Parts are Consuma...

Page 18: ...18 ENGLISH 37 Exploded View Diagram...

Page 19: ...T Lok TP124 542 T Rivet Avex TP144 593 Avibulb 6mm TP144 593 Avibulb XT Avinox XT Klamp Tite BAPK seies TP144 593 Klamp Tite BAPKTR seies Closed End TP144 640 HR HT Rivet TP144 593 TP144 657 Interlock...

Page 20: ...lt 71210 16020 71210 16020 71210 16020 Q Rivet 07381 04701 07381 04701 07348 04701 07348 04701 T Lok 07381 04701 T Rivet Avex PRN811 Avibulb 6mm PRN811 Avibulb XT 71233 15001 Avinox XT 71233 15002 Kla...

Page 21: ...T Klamp Tite BAPK seies Klamp Tite BAPKTR seies Closed End HR HT Rivet Al Steel HR HT Rivet St St TP144 655 Marking 8K TP144 647 Marking 6 8K Interlock Hemlok Open End Stavex Monobolt Q Rivet T Rivet...

Page 22: ...allow to cool Mount battery and reset tool to home Tool does not return to initial position when switch is released Electrical malfunction Remove battery wait 5 seconds and reinsert Reset tool to home...

Page 23: ...D A B Mount the nose piece A Y A Place the blind rivet Y in the nose piece A Position the tool Press and hold the switch J until blind rivet is fully set J Close the lid E of the mandrel collector X Y...

Page 24: ...econtact distributor Manual Number Issue 2015 Stanley Black Decker Inc POP is a registered trade mark of Newfrey LLC Avdel Eurosert Avex Stavex Avinox Avibulb Interlock Klamp Tite Bulbex Monobolt TLo...

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