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Place the rivet (fig. 8)

Place the blind rivet (Y) in the nose piece (A)

Position the tool (fig.10)

Switch operation (fig. 9)

t

  Pull and hold the switch (J) until the rivet is fully 

set in the application.

t

  If you release the switch (J) before the end of the 

setting stroke, the tool will immediately return 
to its initial position. If the blind rivet (Y) has not 
been set completely, repeat the previous steps.

t

  If the blind rivet (Y) has been set completely, 

release the switch (J). The tool will return to its 
initial position automatically. The mandrel is auto-
matically dropped into the mandrel collector (X).

Reset function (fig. 9)

If the tool does not move to its initial position after 
releasing the switch or stops during the setting 
stroke, reset the tool to home by quickly pulling and 
releasing the switch (J). If this does not work review 
the Troubleshooting Guide.

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  WARNING:

 Before cleaning and 

maintenance, always remove the battery 
pack.

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  Keep the ventilation openings free from dust and 

dust and dirt from the ventilation openings.

Emptying the mandrel collector

The mandrel collector must be emptied depending on 
the size of the blind rivets used.

Nom. Rivet Dia.

Approx. Capacity

4.8 mm [3/16“]

200

6.4 mm [1/4“]

  100

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Open the mandrel collector (X).

empty the mandrel collector (X).

 

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  Close the mandrel collector (X).

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WARNING: 

Blow dirt and dust out of the 

main housing with dry air as often as dirt 
is seen collecting in and around the air 
vents. Wear approved eye protection and 
approved dust mask when performing this 
procedure.

 

  WARNING: 

Never use solvents or other 

harsh chemicals for cleaning the non-
metallic parts of the tool. These chemicals 
may weaken the materials used in these 

water and mild soap. Never let any liquid 
get inside the tool; never immerse any part 

CHARGER CLEANING INSTRUCTIONS

 

  WARNING: 

Shock hazard. Disconnect the 

charger from the AC outlet before cleaning. 
Dirt and grease may be removed from the 

non-metallic brush. Do not use water or any 
cleaning solutions.

Cleaning the Nose Housing & Jaw Case (fig. 4 & 5)

 

t

  Loosen the nose housing nut (C). Remove the 

nose housing (B).

 

t

  Press the jaw case lock (W) and loosen the jaw 

guide (R). Release the jaw case lock (W).

 

t

  Remove the jaws (S) and the jaw pusher (T).

 

t

  Remove the spring (U).

 

t

  Clean the inside of the nose housing (B) using 

 

t

  Clean the clamping jaws (S) and the jaw pusher 

(S) and the jaw pusher (T).

 

t

  Apply grease to the inside of the jaw guide (R) 

Disulfide based grease is recommended.

 

t

  Mount the spring (U).

 

t

  Mount the jaw pusher (T) and the jaws (S).

 

t

  Press the jaw case lock (W) and tighten the jaw 

guide (R). Release the jaw case lock (W).

 

t

  Mount the nose housing (B). Tighten the nose 

housing nut (C).

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  WARNING: 

Since accessories, other than 

those offered by POP® have not been tested 
with this product, use of such accessories 
with this tool could be hazardous. To reduce 
the risk of injury, only POP® recommended 

       (T) using a dry cloth. If necessary, replace the jaws

       Clean the pulling head (V) using a dry cloth.

       a dry cloth.

       where the jaws (S) make contact. A Molybdenum

Summary of Contents for POP PB3400

Page 1: ...POP PB3400 Battery Powered Blind Rivet Tool Battery Power Tool Prototype Instruction Manual Battery tool for Blind Rivets For Field Trial Use Only...

Page 2: ...Therefore STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with...

Page 3: ...torage Recommendations 11 16 Labels on Charger and Battery Pack 11 17 Package contents 12 18 Description 12 19 Intended use 12 20 Electrical Safety 12 21 Using an Extension Cable 12 22 Assembly Adjust...

Page 4: ...A B C D E F G H I Serial no M 6 4 1 4 K2 K O P Q K Figure1 Figure2 Figure3 4...

Page 5: ...Figure4 5 24 R S T U V W AA AB Z AA AC AB Z E X D A B Y A Y A J Figure7 Figure6 Figure8 Figure5 Figure10 Figure9 AD AE 14 A B 23 27 C B...

Page 6: ...EBC180 battery 18 V 3 0 Ah size 6 4 8 3 16 700 1 000 1 500 size 8 6 4 1 4 350 500 750 depending on rivet material tool battery condition and work environment Placing capacity for different type rivet...

Page 7: ...eep the hands warm organisation of work patterns 0 8 1 C B E 3 8 1 C B E 1 8 1 C B E k c a p y r e t t a B s n o i s r e v l l a Batterytype Li Ion Voltage VDC 18 Capacity Ah 1 5 2 0 3 0 Weight kg 0 3...

Page 8: ...can be caught in moving parts E R A C D N A E S U L O O T R E W O P 4 4 a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and...

Page 9: ...t CAUTION Burn hazard To reduce the risk of injury charge only POP rechargeable battery packs Other types of batteries may overheat and burst resulting in personal injury and property damage CAUTION C...

Page 10: ...ery pack Stateofcharge charging fullycharged hot coldpackdelay t t t t Stateofcharge x problempackorcharger tttttttttttt problempowerline tttttttttttt The charger will indicate faulty battery by refus...

Page 11: ...nts of opened battery cells may cause respiratory irritation Provide fresh air If symptoms persist seek medical attention WARNING Burn hazard Battery liquid may be flammable if exposed to spark or fla...

Page 12: ...art of it Damage or personal injury could result DO NOT use under wet conditions or in presence of flammable liquids or gases DO NOT let children come into contact with the tool Supervision is require...

Page 13: ...crew that holds it in place then reassemble on the opposite side Be sure to securely tighten the screw N O I T A R E P O 5 2 Instructions for Use WARNING Always observe the safety instructions and app...

Page 14: ...ften as dirt is seen collecting in and around the air vents Wear approved eye protection and approved dust mask when performing this procedure WARNING Never use solvents or other harsh chemicals for c...

Page 15: ...ollection of used products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Loca...

Page 16: ...601 Pulling Head Assembly 18 TP143 611 Spindle Clutch 19 TP144 676 Spindle Clutch Spring 20 TP144 659 Tail Guide 6 4mm 1 4 size Marking 8 21 TP143 612 Gear Housing Assembly 29 TP143 620 SA Second Shaf...

Page 17: ...A Nose Housing C g EBC 181 1 5 Ah Battery NA QW XE use QW with model no PB3400 GB C g EBC 180 3 0 Ah Battery NA QW XE use QW with model no PB3400 GB g PNT132 600 Hook PB2500 C Marked Parts are Consuma...

Page 18: ...18 ENGLISH 37 Exploded View Diagram...

Page 19: ...T Lok TP124 542 T Rivet Avex TP144 593 Avibulb 6mm TP144 593 Avibulb XT Avinox XT Klamp Tite BAPK seies TP144 593 Klamp Tite BAPKTR seies Closed End TP144 640 HR HT Rivet TP144 593 TP144 657 Interlock...

Page 20: ...lt 71210 16020 71210 16020 71210 16020 Q Rivet 07381 04701 07381 04701 07348 04701 07348 04701 T Lok 07381 04701 T Rivet Avex PRN811 Avibulb 6mm PRN811 Avibulb XT 71233 15001 Avinox XT 71233 15002 Kla...

Page 21: ...T Klamp Tite BAPK seies Klamp Tite BAPKTR seies Closed End HR HT Rivet Al Steel HR HT Rivet St St TP144 655 Marking 8K TP144 647 Marking 6 8K Interlock Hemlok Open End Stavex Monobolt Q Rivet T Rivet...

Page 22: ...allow to cool Mount battery and reset tool to home Tool does not return to initial position when switch is released Electrical malfunction Remove battery wait 5 seconds and reinsert Reset tool to home...

Page 23: ...D A B Mount the nose piece A Y A Place the blind rivet Y in the nose piece A Position the tool Press and hold the switch J until blind rivet is fully set J Close the lid E of the mandrel collector X Y...

Page 24: ...econtact distributor Manual Number Issue 2015 Stanley Black Decker Inc POP is a registered trade mark of Newfrey LLC Avdel Eurosert Avex Stavex Avinox Avibulb Interlock Klamp Tite Bulbex Monobolt TLo...

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