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203959 
Rev. F, 10/2/02 
Page 19 of 23

 

© 2002, THE STANLEY WORKS. ALL RIGHTS RESERVED.

 

Attachment 6 

Wiring Diagram—HDLE/FE Control Box with Bifold Doors 

(Sheet 1 of 1) 

WHITE

WHITE

GREEN

WHITE

RED

BLACK

GREEN

SIGNAL

POWER

SIGNAL

POWER

SIGNAL

POWER

AC
AC

AC

AC

NO

C

AC
AC

AC

AC

1

2
3
4

1

2

1

2

1

2

1

2

BLACK

BLACK

BLACK

INSIDE

SENSOR

SENSOR

OUTSIDE

SENSOR

BREAKOUT

SWITCHES

  TB1

1

1

2

2

3

3

4

4

5

6

7

8

SEE NOTE 1

NOTES:

IF A TW O-PANEL BIFOLD IS USED, INSTALL TW O-POSITION JUMPER 713410 IN PLACE OF SECOND MAGNETIC SWITCH. 

SEE NOTE 2

2.  O PTIONAL CLOSING SPEED AND POWER  CLO SE MODULES MAY BE ADDED BETW EEN THE M AGIC-SW ING

CONTROL BOX AND THE M AGIC-SW ING OPERATOR.

3.  O PTIONAL ENCODER EXTENSION HARNESS, P/N 412449-1.

4.  OPTIONAL MOTOR EXTENSION HARNESS, P/N 413411-1.

WHITE

GREEN

WHITE

GREEN

RED

WHITE

G R E E N

COMMON

OPERATE

12VAC

12VAC

VIOLET

ORANGE

YELLOW

HARNESS, BREAKOUT 

P/N 413448-1

  TB2

BLACK OR BROWN

RED OR YELLOW

BLACK OR BROWN
RED OR YELLOW

SAFETY

SAFETY

GRAY
GRAY

YELLOW

WHITE

5.  ALL SENSO R SIGNAL OUTPUTS ARE DEFINED WITH THE POW ER ON.
6.   SEE ATTACHM ENT  2  FOR STANDARD O PERATOR  WIRING. SEE ATTACHMENT  3 FOR POWER  CLOSE  OPERATOR
     W IRING.  W IRE BREAKOUT STATUS AS SHOW N.

1.  SCHEM ATIC SHOWS BREAKOUT SWITCHES FOR A 4-PANEL BIFO LD.

GREEN

1

3

2

AUTO/OFF/HOLD OPEN 
SWITCH

STANGUARD

SIGNAL

POWER

RED

RED

BLACK

WHITE

OPTEX OA601

   TB1

   TB2

HDLE/FECONTROL BOX

COMMON

BREAKOUT

120 VAC 
LINE

EARTH 
GRO UND

GROUND SCREW  
IN HEADER

ON

OF F

BLACK

3

1

2

POWER SW ITCH

BLACK

W HITE

GREEN

HARNESS ON/OFF HOLD OPEN & 
POWER P/N 413446-1

RED

W HITE

1

1

2

2

LINE

NEUTRAL

BLACK

MCBA011A

SEE NO TE  6

Summary of Contents for Magic-Force HDFE

Page 1: ...opying Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries could result in the awarding of statutory damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved ...

Page 2: ...on or Safety Device 11 3 9 Wiring Sentrex3 11 3 10 Wiring the Counter 11 4 TUNE IN INSTRUCTIONS 11 4 1 Initial Tune In Settings 11 4 2 Final Tune In Adjustments 12 ATTACHMENTS Attachment 1 Breakout Status Wiring 14 Attachment 2 Magic Force Operator Wiring Dual Operators with Dual Adjustment Closing Speed Controls and Switch Modules 15 Attachment 3 Magic Force Operator Wiring Dual Operators with Du...

Page 3: ...potentiometer has been added to accommodate adjusting from low to full energy A separate Magic Touch time delay rotary switch has been added The time delay settings are 2 to 20 seconds or 5 to 20 seconds depending on the version of the microprocessor installed A Magic Touch sensitivity adjustment has been added Control box dual in line package DIP switch configurations have changed On yellow label...

Page 4: ...pen is calculated for approximately 80 in the opening direction during learn cycle 1 3 8 Low and High Energy Operation Allows selection of low speed range low energy applications or high speed range full energy and all dual operator applications 1 3 9 Bifold Safety Sensor Logic Allows manual selection of bifold logic versus carpet or timer logic via DIP switch Used in bifold door systems it elimin...

Page 5: ...ness to electrical service 3 2 1 DEENERGIZE incoming electrical power to header 3 2 2 Refer to Attachment 4 and using the wire nut provided CONNECT ground wire assembly P N 711527 to electrical service ground wire 3 2 3 In a concealed location inside the header not visible from the exterior of the header DRILL a hole for a No 8 screw 3 2 4 INSTALL ground wire ring terminal and star washer onto the...

Page 6: ...nd INSTALL onto normally closed terminal 3 3 4 CONNECT yellow jumper wires installed on the single dual motor harness as follows a REMOVE control box jumper wire from terminals 6 and 8 b INSTALL stripped end of first jumper wire from position 3 of the 8 pin connector on operator harness into terminal 6 of control box connector TB1 c INSTALL stripped end of second jumper wire from position 5 of the...

Page 7: ...osition d Using a multimeter CHECK continuity between TB1 terminals 6 and 8 and ENSURE there is continuity e PUSH door in the breakout direction and HOLD door at approximately the negative 3 position f Using a multimeter CHECK continuity between TB1 terminals 6 and 8 and ENSURE there is an open circuit g RELEASE door h PLUG TB1 into control box circuit board Figure 1 Breakout Status Breakout Cam S...

Page 8: ...itch must always be connected 3 4 1 DISCONNECT power pigtail assembly 3 4 2 IF single operator application PERFORM the following INSTALL one breakout status switch wire yellow to terminal 6 of control box connector TB1 INSTALL second breakout status switch wire yellow to terminal 8 of control box connector TB1 3 4 3 IF dual operator application PERFORM the following INSTALL one breakout status swi...

Page 9: ...T CAM DECREASE BREAKOUT ANGLE INCREASE BREAKOUT ANGLE CAM ROTATION SEE DETAIL B DETAIL B LEFT HAND OPERATOR CAM SETTINGS INITIAL CAM SETTINGS LOOKING DOWN AT OPERATOR SPINDLE ROTATE BREAKOUT CAMS COUNTERCLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH THEN ROTATE CAM 10 DEGREES COUNTERCLOC...

Page 10: ...r CHECK continuity between TB1 terminals 6 and 8 and ENSURE there is an open circuit g RELEASE door h PLUG TB1 into control box circuit board 3 5 Wiring the Operator Switch Module Magic Force Operators 3 5 1 Refer to Attachment 2 or 3 as applicable and CONNECT switch module harness 413791 to dual adjustment closing speed control connector J4 3 5 2 IF auxiliary position switch will be used refer to...

Page 11: ...g IF operator is an early model configuration INSTALL encoder handing harness part No 413767 and CONNECT motor harness to dual adjustment closing speed control connector J1 IF operator is a later model configuration CONNECT the white encoder wire to the green encoder wire the green encoder wire to the white encoder wire and CONNECT the motor harness to dual adjustment closing speed control connect...

Page 12: ... and 6 and applicable manufacturer s instructions and CONNECT door activation or safety device 3 9 Wiring Sentrex3 3 9 1 Refer to Attachment 7 and CONNECT Sentrex3 as follows TB2 Terminal Connection Sentrex3 Wire Color 1 VSX Power for Sensor Head Red 2 Serial Communication Green 3 Serial Communication White 4 GND Ground for Sensor Head Black 3 10 Wiring the Counter 3 10 1 Refer to Figure 5 and CON...

Page 13: ...SET open speed potentiometer to midrange position IF high low range DIP switch S1 is set to OFF low speed range SET open speed potentiometer to maximum full clockwise position e SET open check speed potentiometer to 3 4 of full clockwise position f SET time delay potentiometer to full counterclockwise minimum position g SET Magic Touch time delay rotary switch S4 to 0 5 seconds h SET CLS close spe...

Page 14: ...or overheating and premature motor failure stall speed potentiometer must not be set too high g ADJUST stall speed potentiometer h ADJUST torque potentiometer i ADJUST time delay potentiometer WARNING If the Magic Touch time delay is set to 2 seconds a safety sensor must be installed to ensure compliance with ANSI A156 19 American National Standard for Power Assist and Low Energy Power Operated Do...

Page 15: ... 8 WIRE HARNESS CONNECTOR SEEN FROM WIRES SIDE TWO WIRE HARNESS TERMINATED BY TWO COMM MATE N LOCK RECEPTACLE CONTACTS COM N O TB1 AUX SWITCH 1 2 3 4 5 6 7 8 COMMON OPERATE SENSOR OPERATE 12 VAC FOR SENSOR AUX INPUT SAFETY STALL SENSOR COMMON N C COM N O TB1 AUX SWITCH BREAKOUT STATUS WIRING SINGLE DOOR BREAKOUT STATUS WIRING DUAL DOOR N C COM N O AUX SWITCH OPERATOR NO 1 OPERATOR NO 2 3 5 5 3 MCB...

Page 16: ...NESS P N 413791 ENCODER ENCODER MOTOR MOTOR COUNTER P N 413787 ENCODER 1 TB3 LED4LED5 LED2LED3 LED1 1 TB1 1 J1 1 RN3 TB2 1 2 3 4 5 6 7 8 1 2 3 4 E1 E2 WD M SWING SENTREX 3 GRN WHT BLK 1 2 3 4 redN MCBA20 J1 J4 J2 J3 J1 J4 J2 J3 DUAL ADJUSTMENT CLOSING SPEED CONTROL P N 516660 DUAL ADJUSTMENT CLOSING SPEED CONTROL P N 516660 S2 S4 S1 S3 BO BOS AUX CCK 1 S2 S4 S1 S3 BO BOS AUX CCK AUXILIARY POSITION...

Page 17: ...N 515736 POWER CLOSE MODULE P N 516116 MOTOR 2 3 RED HDLE FE CONTROL BOX BLACK P N 110277 1234567 COUNTER P N 413787 CLOSING SPEED CONTROL HARNESS P N 413799 MOTOR ENCODER ENCODER D1 D2 R1 R2 RH1 RH2 D1 D2 R1 R2 RH1 RH 2 J1 J4 J2 J3 J1 J4 J2 J3 DUAL ADJUSTMENT CLOSING SPEED CONTROL P N 516660 DUAL ADJUSTMENT CLOSING SPEED CONTROL P N 516660 S2 S4 S1 S3 BO BOS AUX CCK S2 S4 S1 S3 BO BOS AUX CCK SWI...

Page 18: ...ERMINATE GROUND WIRE TO HEADER 117 VAC MAIN POWER IN 1 6 7 1 6 7 OPERATOR CABLE S TO OPERATOR SWITCH PLATE ON SINGLE HARNESS MOTOR ENCODER 2 WIRES NOT INSTALLED ENCODER NO 2 BLACK GREEN WHITE RED ENCODER 1 GREEN 2 BLACK 3 WHITE MOTOR MAGIC SWING SWITCH PLATE WIRING ON OPERATOR GROUND WIRE PROVIDED P N 711527 GREEN 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 4 3 2 1 4 3 2 1 4 3 2 1 ENCODER NO 1 CR 20 CR 21 GREEN...

Page 19: ...D5 L E D4 XTL U2 REL Q1 D2 1 J1 VR1 VR2 J2 S1 1 TB2 CX2 S2 1 2 3 4 5 6 7 8 1 2 3 4 E1 E2 WD M SWING 1 1 SENTREX 3 RED GRN WHT BLK TQ OCK OPEN STALL TIME 1 7 ON H L CONNECT YELLOW WIRES FROM PINS 3 AND 5 ON MOTOR ENCODER HARNESS ACROSS TB1 TERMINALS 6 AND 8 REMOVE CONTROL BOX JUMPER WIRE FROM TERMINALS 6 AND 8 IF DUAL OPERATORS CONNECT YELLOW OPERATOR WIRES IN SERIES BEFORE CONNECTING TO TERMINALS ...

Page 20: ...ION HARNESS P N 412449 1 4 OPTIONAL MOTOR EXTENSION HARNESS P N 413411 1 WHITE GREEN WHITE GREEN RED WHITE G R E E N COMMON OPERATE 12VAC 12VAC VIOLET ORANGE YELLOW HARNESS BREAKOUT P N 413448 1 TB2 BLACK OR BROWN RED OR YELLOW BLACK OR BROWN RED OR YELLOW SAFETY SAFETY GRAY GRAY YELLOW WHITE 5 ALL SENSOR SIGNAL OUTPUTS ARE DEFINED WITH THE POWER ON 6 SEE ATTACHMENT 2 FOR STANDARD OPERATOR WIRING ...

Page 21: ... 1 TB2 1 2 3 4 5 6 7 8 1 2 3 4 E1 E2 WD M SWING 1 1 SENTREX 3 RED GRN WHT BLK 4 AMP FUSE POWER ENCODER MOTOR HARNESS J1 MICROBOARD SNAPS ONTO STANDOFFS INSTALL SENTREX MICROBOARD CONNECT MICROBOARD RIBBON CONNECTOR YELLOW YELLOW CONNECT YELLOW WIRES FROM PINS 3 AND 5 ON MOTOR ENCODER HARNESS ACROSS TB1 TERMINALS 6 AND 8 REMOVE CONTROL BOX JUMPER WIRES FROM TERMINALS 6 AND 8 SET DIP SWITCH S2 POSIT...

Page 22: ...WAY TRAFFIC OR ONE WAY CROSS TRAFFIC 1 2 3 4 5 6 7 ON OPEN CHECK SIZE ON 100 NORMAL OFF 150 CARPET MODE DUAL DOOR TWO WAY TRAFFIC OR ONE WAY CROSS TRAFFIC 1 2 3 4 5 6 7 ON OFF 150 OPEN CHECK SIZE ON 100 NORMAL TIMER MODE SINGLE DOOR PUSH PLATE TO OPEN CLOSE 2S LOGIC TIMER MODE DUAL DOOR PUSH PLATE TO OPEN CLOSE 2S LOGIC 1 2 3 4 5 6 7 ON OFF 150 OPEN CHECK SIZE ON 100 NORMAL 1 2 3 4 5 6 7 ON OFF 15...

Page 23: ...0 TIMER MODE DUAL DOOR WITH SENTREX3 OR PUSH PLATES 1 2 3 4 5 6 7 ON MAGIC TOUCH OPTIONAL ON ENABLED OFF DISABLED MAGIC TOUCH SENSITIVITY ON HIGH OFF LOW OPEN CHECK SIZE ON 100 NORMAL OFF 150 1 2 3 4 5 6 7 ON OPEN CHECK SIZE ON 100 NORMAL OFF 150 1 2 3 4 5 6 7 ON BIFOLD APPLICATION SINGLE DOOR TWO PANEL OPEN CHECK SIZE ON 100 NORMAL OFF 150 1 2 3 4 5 6 7 ON BIFOLD APPLICATION DUAL DOOR FOUR PANEL ...

Page 24: ...time delay a safety sensor must be installed to ensure ANSI compliance ON High speed range Must be set to H high range for all full energy dual operator Magic Swing and bifold applications OFF Low speed range single operator low energy Clockwise Increase door opening force Counterclockwise Decrease door opening force L1 S4 C10 1 P1 P6 P5 P2 P4 1 TB1 1 T U6 XTL U2 REL 1 J1 J2 S1 1 TB2 CX2 S2 1 2 3 ...

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