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12 ► GT18B01-B02 

User Manual

CONTROLS

This unit is equipped with an advanced proportional engine 

control system. It provides a means of controlling engine 

speed by adjusting the fuel control lever with an actuator. 

The Power Unit provides one circuit, with an oil flow of 5 

gpm/19 lpm up to 2000 psi/140 bar or 8 gpm/30 lpm up 

to 2000 psi/140 bar with a factory-programmed electronic 

governed engine throttle.

Figure 3. Control Panel

One hydraulic tool can be connected to the tool circuit. 

The circuit is activated by turning the flow control switch to 

either the 5 gpm/19 lpm or 8 gpm/30 lpm setting.

THROTTLE CONTROL

The throttle control permits the operator to select one of 2 

operating modes after the engine has warmed up. When 

starting the engine, make sure the flow selector switch is 

in the off position. The throttle control switch can be set in 

either the auto-idle-on or auto-idle-off positions.

AUTO-ON

When the throttle control switch is in the "AUTO-ON" posi

-

tion, the oil flow is regulated automatically when the trigger 

on the tool is activated. When the tool is not being used the 

engine will return to idle automatically, after a 10 second 

delay.

 

This setting will produce 5 gpm/19 lpm or 8 gpm/30 lpm 

depending on which postion the operator has selected with 

the flow selector switch.

AUTO-OFF

When the throttle control switch is in the "AUTO-OFF" posi

-

tion, the engine speed is held to maintain 5 gpm/19 lpm or 

8 gpm/30 lpm depending on which position the operator 

has selected with the flow selector switch. When a tool is 

not being used the engine will not return to idle until either 

the flow selector switch is turned to the off position or the 

throttle control switch is turned to auto-on.

Note:

It may be necessary to reset the Controller. 

At times it may be neccessary to reset the controller. This 

could happen if a fault occurs in the controller. For ex-

ample, excessive engine speed. If a fault does occur the 

power unit will return to an idle and the operator will have 

no control of the unit. To reset the controller, simply turn off 

the power unit and restart it.

STARTUP

Before starting the engine make sure the flow selector 

switch is in the OFF position. 

Note: 

The power unit will not start if the flow control switch is 

not in the "OFF" position. 

Pull choke knob out and move the Throttle Control Switch 

to the auto-idle-off or the auto-idle-on position, whichever 

mode of operation the operator prefers. Ensure the flow 

selector switch is in the OFF position.

Turn the Ignition Switch to the START position. After the 

engine starts, release the switch.

Gradually push in the choke knob as the engine begins to 

idle smoothly.

Allow the engine to warm up.

Connect hoses and the tool as desrcribed in this manual.

FOR 5 GPM OPERATION

For 5 gpm operation, select mode of operation with the 

Throttle Control switch, either auto-idle-on or the auto-idle-

off position. Move the flow selector switch to the 5 gpm 

position.

When finished operating the tool, move the flow selector 

switch to the OFF position.

FOR 8 GPM OPERATION

For 8 gpm operation, select mode of operation with the 

Throttle Control Switch, either auto-idle-on or the auto-idle-

off position. Move the flow selector switch to the 8 gpm 

position.

When finished operating the tool, move the flow selector 

switch to the OFF position.

throttle

 

control

 

switch

flow

 

selector

 

switch

ignition

 

switch

OPERATION

Summary of Contents for GT18B01

Page 1: ...2014 Stanley Black Decker Inc New Britain CT 06053 U S A 65465 5 2016 Ver 17 USER MANUAL Safety Operation and Maintenance GT18B01 GT18B02 HYDRAULIC POWER UNIT...

Page 2: ...t fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Num ro...

Page 3: ...Y SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE TYPES 7 HOSE RECOMMENDATIONS 8 HTMA REQUIREMENTS 9 OPERATION 10 FOR 5 GPM OPERATION 12 FOR 8 GPM OPERATION 12 COLD WEATHER STARTUP...

Page 4: ...w this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING...

Page 5: ...head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause...

Page 6: ...B02 User Manual 74759 Power Unit Dash Decal 62300 Single Circuit Decal 28322 CE Decal GT18B01 Only 66653 Guaranteed Sound Power Level Decal GT18B01 Only 73306 Lift Point Decal GT18B01 Only TOOL STICK...

Page 7: ...Y ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S...

Page 8: ...25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connect...

Page 9: ...11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 1...

Page 10: ...n leaded gasoline with a minimum of 85 octane 4 HYDRAULIC FLUID RECOMMENDED HYDRAULIC OILS Below is a list of recommended oils by brand 5 HYDRAULIC CONNECTIONS The recommended hose length is 25 ft 8 m...

Page 11: ...alant DO NOT OVERTIGHTEN THE FITTINGS 6 BATTERY NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Chargin...

Page 12: ...e until either the flow selector switch is turned to the off position or the throttle control switch is turned to auto on Note It may be necessary to reset the Controller At times it may be neccessary...

Page 13: ...50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow selector sw...

Page 14: ...h the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the wate...

Page 15: ...wire b Attach 12 volt negative to GREEN wire 3 Actuator should move throttle lever to wide open position a If actuator does not move it is defective Replace b If actuator moves throttle to wide open p...

Page 16: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive actuator current no Have engine serviced by an Authorized Stanley Dealer 10 Engine speed input sig...

Page 17: ...tart the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 8 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge shou...

Page 18: ...GPM INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES TO TOOL FROM LEFT PRESSURE FITTING TO TOOL AND BACK TO THE RIGHT FITTING RETURN FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTINGS Q...

Page 19: ...ley warrants all fuel system emission components for 2 years from the date of original pur chase provided there has been no abuse neglect modifi cations or improper maintenance Components covered The...

Page 20: ...20 GT18B01 B02 User Manual GT18B01 B02 PARTS ILLUSTRATION...

Page 21: ...4 04134 1 Pump Single 35 71794 1 Fuel Cap Important see note on page 22 before ordering Item No Part No Qty Description 36 60920 1 Grommet 37 73050 1 Fuel Tank Important see note on page 22 before ord...

Page 22: ...unit For example if you have a power unit prior to 2011 do not purchase a new style fuel tank your engine will not be equipped with a fuel vapor fitting The old style fuel cap is a vented cap while t...

Page 23: ...6 1 3 Way Switch 15 60946 1 Hour Meter 16 62269 1 Frame Weldment Item No Part No Qty Description 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Gu...

Page 24: ...e Circuit 2 59104 1 Hose Barb 3 4 in Hose x 3 4 in Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Threa...

Page 25: ...PLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLEN...

Page 26: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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