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GT18B01-B02 

User

 Manual ◄ 15

The Stanley programmable controller is an electronic 

engine governor that provides a means of controlling and 

limiting engine speed by adjusting the fuel control lever with 

a proportional actuator. 

The controller is factory preset and has no manual adjust-

ments. 

TROUBLESHOOTING GUIDELINES

Please follow the checklist below to troubleshoot your Stan-

ley controller.

1. Check battery voltage for stability and correct value. The 

LED will turn on for one second when the controller 4500 is 

first powered up.

2. Check the actuator linkage for binding and backlash.

Checking Performance Control™ (Electronic 

Governor-Static Check)

To determine whether a governor problem is being caused 

by the actuator or the control module, perform the following 

static check exactly in order shown.

A pair of jumper wires and a known good 12-volt battery is 

required.

 

1. Disconnect red and green wires from the control module 

to actuator.

2. Attach jumper wires from battery to RED and GREEN 

wires to actuator.

 a. Attach 12 volt + (positive) to RED wire.

 b. Attach 12 volt – (negative) to GREEN wire.

3. Actuator should move throttle lever to wide open position.

 a. If actuator does not move it is defective. (Replace).

 b. If actuator moves throttle to wide-open position, the 

module is defective. (Replace).

FAULT CODES

The Stanley controller is capable of identifying certain fault 

conditions and alerting the user to them. A flashing LED 

indicates the fault conditions. The current fault code list is 

shown on the following page. Please note the following:

1. When power is first applied to the controller, the LED will 

flash just once for one second to indicate that the LED is 

working.

2. If there are multiple faults, the LED will flash them all 

in sequence. Count the flash codes to determine the fault 

conditions or connect the Calibration Tool to observe the 

fault conditions. (Use the “Display Faults” option under the 

Monitor Menu.) 

3. If there are no faults, the LED will flash once at reset 

and from then on indicate the detection of engine speed. A 

continuous ON LED indicates that a valid engine speed is 

being sensed. 

4. The controller will attempt to shut down for some faults 

and will not permit starting after reset with faults 1, 5 and 8.

A flashing LED 

indicates the 

fault condition

PROGRAMMABLE CONTROLLER

Summary of Contents for GT18B01

Page 1: ...2014 Stanley Black Decker Inc New Britain CT 06053 U S A 65465 5 2016 Ver 17 USER MANUAL Safety Operation and Maintenance GT18B01 GT18B02 HYDRAULIC POWER UNIT...

Page 2: ...t fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Num ro...

Page 3: ...Y SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE TYPES 7 HOSE RECOMMENDATIONS 8 HTMA REQUIREMENTS 9 OPERATION 10 FOR 5 GPM OPERATION 12 FOR 8 GPM OPERATION 12 COLD WEATHER STARTUP...

Page 4: ...w this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING...

Page 5: ...head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause...

Page 6: ...B02 User Manual 74759 Power Unit Dash Decal 62300 Single Circuit Decal 28322 CE Decal GT18B01 Only 66653 Guaranteed Sound Power Level Decal GT18B01 Only 73306 Lift Point Decal GT18B01 Only TOOL STICK...

Page 7: ...Y ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S...

Page 8: ...25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connect...

Page 9: ...11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 1...

Page 10: ...n leaded gasoline with a minimum of 85 octane 4 HYDRAULIC FLUID RECOMMENDED HYDRAULIC OILS Below is a list of recommended oils by brand 5 HYDRAULIC CONNECTIONS The recommended hose length is 25 ft 8 m...

Page 11: ...alant DO NOT OVERTIGHTEN THE FITTINGS 6 BATTERY NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Chargin...

Page 12: ...e until either the flow selector switch is turned to the off position or the throttle control switch is turned to auto on Note It may be necessary to reset the Controller At times it may be neccessary...

Page 13: ...50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow selector sw...

Page 14: ...h the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the wate...

Page 15: ...wire b Attach 12 volt negative to GREEN wire 3 Actuator should move throttle lever to wide open position a If actuator does not move it is defective Replace b If actuator moves throttle to wide open p...

Page 16: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive actuator current no Have engine serviced by an Authorized Stanley Dealer 10 Engine speed input sig...

Page 17: ...tart the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 8 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge shou...

Page 18: ...GPM INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES TO TOOL FROM LEFT PRESSURE FITTING TO TOOL AND BACK TO THE RIGHT FITTING RETURN FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTINGS Q...

Page 19: ...ley warrants all fuel system emission components for 2 years from the date of original pur chase provided there has been no abuse neglect modifi cations or improper maintenance Components covered The...

Page 20: ...20 GT18B01 B02 User Manual GT18B01 B02 PARTS ILLUSTRATION...

Page 21: ...4 04134 1 Pump Single 35 71794 1 Fuel Cap Important see note on page 22 before ordering Item No Part No Qty Description 36 60920 1 Grommet 37 73050 1 Fuel Tank Important see note on page 22 before ord...

Page 22: ...unit For example if you have a power unit prior to 2011 do not purchase a new style fuel tank your engine will not be equipped with a fuel vapor fitting The old style fuel cap is a vented cap while t...

Page 23: ...6 1 3 Way Switch 15 60946 1 Hour Meter 16 62269 1 Frame Weldment Item No Part No Qty Description 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Gu...

Page 24: ...e Circuit 2 59104 1 Hose Barb 3 4 in Hose x 3 4 in Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Threa...

Page 25: ...PLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLEN...

Page 26: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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