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GT18B01-B02 

User

 Manual ◄ 9

   Flow Range

   Nominal Operating Pressure

   (at the power supply outlet)

   System relief valve setting

   (at the power supply outlet)

   Maximum back pressure

   (at tool end of the return hose)

   Measured at a max. fluid viscosity of:

   (at min. operating temperature)

   Temperature: Sufficient heat rejection 

    capacity to limit max. fluid temperature to:

   (at max. expected ambient temperature)

   Min. cooling capacity at a temperature 

   difference of between ambient and fluid 

    temps

   

NOTE:

   Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

   discomfort at the tool.

   

   Filter

   Min. full-flow filtration

   Sized for flow of at least:

   (For cold temp. startup and max. 

   dirt-holding capacity)

   Hydraulic fluid Petroleum based 

   (premium grade, anti-wear, non-conductive)

   Viscosity (at min. and max. operating temps)

   

NOTE: 

   When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the

   most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements 

   over a wide range of operating temperatures.

   *SSU = Saybolt Seconds Universal

  4-6 gpm   

7-9 gpm   

9-10.5 gpm 

 11-13 gpm

  (15-23 lpm) 

(26-34 lpm) 

(34-40 lpm) 

(42-49 lpm)

  1500 psi  

1500 psi  

1500 psi  

1500 psi

  (103 bar) 

(103 bar) 

(103 bar) 

(103 bar)

 

  

2100-2250 psi 

2100-2250 psi    2200-2300 psi   2100-2250 psi

  (145-155 bar) 

(145-155 bar) 

(152-159 bar) 

(145-155 bar)

  250 psi  

250 psi  

250 psi  

250 psi

  (17 bar)  

(17 bar)  

(17 bar)  

(17 bar)

  400 ssu*  

400 ssu*  

400 ssu*  

400 ssu*

  (82 centistokes)  (82 centistokes)  (82 centistokes)  (82 centistokes)

  140° F   

140° F   

140° F   

140° F 

  (60° C)  

(60° C)  

(60° C)  

(60° C)

  3 hp  

5 hp   

6 hp   

7 hp 

  (2.24 kW) 

(3.73 kW) 

(5.22 kW) 

(4.47 kW)

  40° F   

40° F   

40° F  

40° F

  (22° C)  

(22° C)  

(22° C)  

(22° C)

  25 microns 

25 microns 

25 microns 

25 microns

  30 gpm  

30 gpm  

30 gpm  

30 gpm

  (114 lpm) 

(114 lpm) 

(114 lpm) 

(114 lpm)

  100-400 ssu* 

100-400 ssu* 

100-400 ssu* 

100-400 ssu*

 

             

         (20-82 centistokes)

HTMA 

HYDRAULIC SYSTEM REQUIREMENTS

NOTE: 

These are general hydraulic system requirements. See tool specification page for tool specific requirements

TOOL TYPE

HTMA / EHTMA REQUIREMENTS

TYPE I

TYPE II

TYPE III

TYPE RR

B

C

D

3.5-4.3 gpm  

4.7-5.8 gpm  

7.1-8.7 gpm  

9.5-11.6 gpm 

 11.8-14.5 gpm

(13.5-16.5 lpm)  (18-22 lpm) 

(27-33 lpm) 

(36-44 lpm) 

(45-55 lpm)

1870 psi  

1500 psi  

1500 psi  

1500 psi  

1500 psi

(129 bar) 

(103 bar) 

(103 bar) 

(103 bar) 

(103 bar)

EHTMA 

HYDRAULIC SYSTEM 

REQUIREMENTS

CLASSIFICATION

   Flow Range

   Nominal Operating Pressure

   (at the power supply outlet)

   

   System relief valve setting

   (at the power supply outlet)

2495 psi  

2000 psi  

2000 psi   

2000 psi  

2000 psi

(172 bar) 

(138 bar) 

(138 bar) 

(138 bar) 

(138 bar)

HTMA / EHTMA REQUIREMENTS

Summary of Contents for GT18B01

Page 1: ...2014 Stanley Black Decker Inc New Britain CT 06053 U S A 65465 5 2016 Ver 17 USER MANUAL Safety Operation and Maintenance GT18B01 GT18B02 HYDRAULIC POWER UNIT...

Page 2: ...t fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Num ro...

Page 3: ...Y SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE TYPES 7 HOSE RECOMMENDATIONS 8 HTMA REQUIREMENTS 9 OPERATION 10 FOR 5 GPM OPERATION 12 FOR 8 GPM OPERATION 12 COLD WEATHER STARTUP...

Page 4: ...w this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING...

Page 5: ...head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause...

Page 6: ...B02 User Manual 74759 Power Unit Dash Decal 62300 Single Circuit Decal 28322 CE Decal GT18B01 Only 66653 Guaranteed Sound Power Level Decal GT18B01 Only 73306 Lift Point Decal GT18B01 Only TOOL STICK...

Page 7: ...Y ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S...

Page 8: ...25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connect...

Page 9: ...11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 1...

Page 10: ...n leaded gasoline with a minimum of 85 octane 4 HYDRAULIC FLUID RECOMMENDED HYDRAULIC OILS Below is a list of recommended oils by brand 5 HYDRAULIC CONNECTIONS The recommended hose length is 25 ft 8 m...

Page 11: ...alant DO NOT OVERTIGHTEN THE FITTINGS 6 BATTERY NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Chargin...

Page 12: ...e until either the flow selector switch is turned to the off position or the throttle control switch is turned to auto on Note It may be necessary to reset the Controller At times it may be neccessary...

Page 13: ...50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow selector sw...

Page 14: ...h the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the wate...

Page 15: ...wire b Attach 12 volt negative to GREEN wire 3 Actuator should move throttle lever to wide open position a If actuator does not move it is defective Replace b If actuator moves throttle to wide open p...

Page 16: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive actuator current no Have engine serviced by an Authorized Stanley Dealer 10 Engine speed input sig...

Page 17: ...tart the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 8 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge shou...

Page 18: ...GPM INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES TO TOOL FROM LEFT PRESSURE FITTING TO TOOL AND BACK TO THE RIGHT FITTING RETURN FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTINGS Q...

Page 19: ...ley warrants all fuel system emission components for 2 years from the date of original pur chase provided there has been no abuse neglect modifi cations or improper maintenance Components covered The...

Page 20: ...20 GT18B01 B02 User Manual GT18B01 B02 PARTS ILLUSTRATION...

Page 21: ...4 04134 1 Pump Single 35 71794 1 Fuel Cap Important see note on page 22 before ordering Item No Part No Qty Description 36 60920 1 Grommet 37 73050 1 Fuel Tank Important see note on page 22 before ord...

Page 22: ...unit For example if you have a power unit prior to 2011 do not purchase a new style fuel tank your engine will not be equipped with a fuel vapor fitting The old style fuel cap is a vented cap while t...

Page 23: ...6 1 3 Way Switch 15 60946 1 Hour Meter 16 62269 1 Frame Weldment Item No Part No Qty Description 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Gu...

Page 24: ...e Circuit 2 59104 1 Hose Barb 3 4 in Hose x 3 4 in Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Threa...

Page 25: ...PLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLEN...

Page 26: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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