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CD12 User

 Manual ◄ 17

CD12 PARTS ILLUSTRATION

220

Valve Assy

209

Water Valve Hose Assy 

65204

Summary of Contents for CD12

Page 1: ... 2014 STANLEY Black Decker Inc New Britain CT 06053 U S A 62379 8 2018 Ver 9 USER MANUAL Safety Operation and Maintenance CD12 HYDRAULIC CORE DRILL ...

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Page 3: ...ion record must be submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest certified dealer call STANLEY Infrastructure at 503 659 5660 and ask for a Customer Service Representative SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL ST...

Page 4: ... messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potential...

Page 5: ...and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not o...

Page 6: ...ERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS PO...

Page 7: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Page 8: ... Pressure 2500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters ...

Page 9: ...e operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 centi...

Page 10: ...uplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings Connect the return hose first and disconnect it last to reduce trapped pressure in the tool Note If uncoupled hoses are left in the sun pressure increase within the hoses can make them difficult to connect When ever possible connect the free ends of hoses together ...

Page 11: ...it is positioned 7 Turn the leveling screws so they contact the drilling surface Tighten the jam nuts to lock the leveling screws 8 Tighten the anchor screw to hold the anchor stand in position 9 The Bulls Eye level on the drill carriage is used for indicating level when drilling into a horizontal surface Use the leveling screws to adjust level 10 A socket head capscrew goes through the bottom of ...

Page 12: ... knob engages the mast 8 Tighten the bushing caps to remove all carriage play Tighten the pinch screws to lock the bushing caps Replace the stop plate and the top carry handle COLD WEATHER OPERATION Before using CD12 in cold weather preheat the hydraulic fluid with the hydraulic power supply set at a low speed The oil should be at or above 50 F 10 C with a viscosity of 400 SSU 82 cs before operati...

Page 13: ...an cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by STANLEY Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow Rapid failure of internal seals may result See SPECIFICATIONS on page 16 for correct flow rate Always keep critical tool markings such as warning stickers and tags leg...

Page 14: ...n hose or valve Excess back pressure Locate and remove obstruction Hoses too restrictive Fluid not warmed up Preheat system Hydraulic fluid is too thick Hoses too long for hose ID Use shorter hose Use larger ID hose Too low slip clutch torque Inspect and replace slip clutch washers if necessary Set torque to 45 1 5 Nm 33 1 ft lb See your authorized service dealer for repair Over feeding the drill ...

Page 15: ...e too high Seal damaged Maximum water pressure 60 psi 4 bar Replace seals ANCHOR STAND TROUBLESHOOTING Symptom Cause Solution The Anchor Stand will not hold a vacuum Debris under the base gasket is preventing a good seal Clean the surface on which the gasket must seal Debris between the base gasket and the base Clean the base surface The gasket is worn out or damaged Replace The slot gasket will n...

Page 16: ...g Weight 18 7 lbs 8 5 kg Length 19 3 in 490 mm ACCESSORIES Anchor Stand 12 in 62378 7 8 in Core Bit with Crown 41241 1 in Core Bit with Crown 41242 1 1 4 in Core Bit with Crown 41243 2 in Core Bit Segmented 41244 3 in Core Bit Segmented 41245 4 in Core Bit Segmented 41246 6 in Core Bit Segmented 41247 Vacuum Pump Accessory 44957 Vacuum Pump Instruction 44958 SERVICE PARTS Filter Element Vacuum Pum...

Page 17: ...CD12 User Manual 17 CD12 PARTS ILLUSTRATION 220 Valve Assy 209 Water Valve Hose Assy 65204 ...

Page 18: ...348 1 SNAP RING 433 41373 1 SNAP RING 435 41376 2 RADIAL SHAFT SEALING 436 41377 1 RADIAL SHAFT SEALING ITEM PART NO QTY DESCRIPTION AY3 41379 1 COUNTERSHAFT ASSEMBLY INCLITEMS 403THROUGH 417 403 41380 1 GEAR SHAFT 407 41381 1 SPUR GEAR 408 41382 1 WASHER 409 41383 4 BELLEVILLE SPRING 410 41384 1 NUT 411 41385 1 COMPRESSION RING 412 41386 1 GROOVED BALL BEARING 413 41387 1 SNAP RING 414 41388 2 SH...

Page 19: ...CD12 User Manual 19 CD12 ANCHOR STAND ILLUSTRATION ...

Page 20: ...9 1 SQUARE KEY 30 65240 1 STOP PLATE MOTOR MOUNT 31 65241 2 HSFH SCREW 32 65242 1 CARRIAGE LOCK BUSHING 33 65243 1 CARRIAGE LOCK 34 65244 1 DOVETAIL MOTOR MTG BLOCK ASSY INCL ITEMS 35 37 35 65245 1 DOVETAIL MOTOR MTG BLOCK 36 65246 1 SQUARE KEY LONG 37 65224 4 HSH CAPSCREW CD12100 ONLY 60950 4 HSH CAPSCREW CD12200 ONLY 38 65247 1 HSH CAPSCREW 39 65248 1 BASE ASSY INCL ITEMS 40 47 40 65249 1 BASE 4...

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Page 24: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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