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Stanley 204143 Installation And Operation Manual Download Page 19

iQ Control Box

10.18.2019

1.800.7.ACCESS • www.stanleyaccess.com  • Document # 204143 REV 5      19

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Final Tune-In Adjustments

•  Refer to ANSI/BHMA A156.10, “American National Standard for Power Operated Pedestrian Doors,” or 

 

ANSI/BHMA A156.19, “American National Standard for Power Assist and Low Energy Power Operated Doors,” 

 

or the most current ANSI/BHMA standards.

•  CYCLE and RECYCLE door several times to verify proper speeds and forces, and PERFORM adjustments in the 

following order:
a.   ADJUST 

CK (

Close Check) cam.

b.   ADJUST Open Speed.
c.   ADJUST Open Check Speed.
d.   ADJUST 

CLS

 (Close Speed) rheostat.

e.   ADJUST 

CK

 (Close Check Speed) rheostat.

NOTE

: Adjustments to the

 CK

 (Close Check) rheostat also affect closing speed. 

 

Closing speed must always be checked after adjusting Close Check Speed.

f.    ADJUST 

CLS

 (Close Speed) rheostat.

Caution

: To prevent motor overheating and premature motor failure, 

Stall Torque 

must not be  

set too high.

g.   ADJUST 

Stall Torque.

h.   ADJUST torque.
i.     ADJUST time delay.

Warning

: The 

Magic-Touch™ Hold Open Time 

must be a minimum of 3 seconds to ensure compliance 

 

with ANSI/BHMA A156.19 “American National Standard for Power Assist and Low Energy Power 

 

Operated Doors,” or most current ANSI/BHMA standards.

j.     ADJUST 

Magic-Touch™ Hold Open Time

.

k.    ADJUST breakout and breakout status cams.
l.     ADJUST Power Close Speeds, Torques and Angles.
m.   ENSURE all ANSI/BHMA, and UL compliance requirements are met.
n.   POWER DOWN the door, POWER UP the door, and ENSURE that all settings have been stored 

 

  in the controller.

o.    Verify that the correct Safety Logic has been selected for Sensor Monitoring and that JP301 is installed.
p.   Please refer to Attachment 11 for iQ Controller Fine Tuning for adjustment recommendations.

Summary of Contents for 204143

Page 1: ...n of this work may be a violation of copyright law of the United States of America and other countries could result in the awarding of statutory damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved All manuals can be found at www stanleymobileapps com iQ Controller Installation and Operation Manual 204143 FOR SWING AND FOLD...

Page 2: ...iring Instructions 6 Evaluate Power Requirements 6 Connecting Main Power Wiring 6 Connecting Breakout Status Signal Wiring Magic Swing Operators 6 Connecting Breakout Status Signal Wiring Magic Force Operators 8 Wiring the Operator Switch Module Magic Force Operators 9 Wiring the Operator for Required Handing Magic Force Operators 10 Wiring the Power Close Speed Module 10 Wiring the ON OFF HOLD OP...

Page 3: ...Photobeam Pro or Optex OS12CT Refer to wiring diagrams per application Hold Open Delay Amount of time the door stays open after all sensors have cleared I O Configuration Allows Motor 2 Power Close Relay feedback to be used instead of functions normally used with the selected input 0 Default 1 TB5 7 Motor 1 Relay Feedback TB3 9 Motor 2 Relay Feedback OPEN If not already Fully Open the controller w...

Page 4: ...eleration as well as door properties like friction door length and door weight affect door speed Open Learn Torque The torque used on power up during FIS after an obstruction and return from breakout This torque must be set to comply with ANSI BHMA door force requirements This parameter sets the maximum current available to the motor which is directly proportional to the door force This torque set...

Page 5: ...NSI BHMA door force requirements This parameter sets the maximum current available to the motor which is directly proportional to the door force This torque setting is used in conjunction with Power Close Check Speed Power Close Enable Power Close allows the motor to assist the spring close to help overcome wind and stack pressure This feature requires a Power Close Speed Module part 517864 connec...

Page 6: ... the header DRILL a second hole for a No 8 screw INSTALL power line harness 412544 ring terminal and star washer onto the No 8 screw provided and FASTEN screw star washer and ground wire to header Using the wire nuts provided CONNECT power line harness 412544 to electrical service as follows CONNECT power pigtail assembly black wire to black line service wire CONNECT power pigtail assembly white w...

Page 7: ... wire nut CONNECT remaining wire from first operator to remaining wire on second operator VERIFY breakout status breakout cam is properly set as follows a Refer to Figure 1 and visually INSPECT cams for proper setting b UNPLUG TB3 from control box NOTE When checking breakout status switch continuity the switch is first checked with the door closed then again with the door in the breakout negative ...

Page 8: ...s switch wire from one operator to terminal 9 of control box connector TB3 b INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3 c CONNECT remaining two yellow breakout status switch wires together with a wire nut VERIFY breakout status breakout cams are properly set as follows a Refer to Figure 2 and visually INSPECT cams for proper setting b U...

Page 9: ...ontinuity e PUSH door in the breakout direction and HOLD door at approximately the negative 3 degree position f Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is an open circuit g RELEASE door h PLUG TB3 into control box Wiring the Operator Switch Module Magic Force Operators Refer to Attachment 2 and CONNECT switch module harness 413791 to dual adjustment clos...

Page 10: ...iring the ON OFF HOLD OPEN Switch and Power Switch Refer to Attachment 2 and CONNECT ON OFF HOLD OPEN switch wiring as follows TB2 Terminal Connection Switch Wire Color 1 Hold Open Yellow 2 Common Orange 3 Automatic On Violet SET POWER switch to OFF CONNECT POWER switch harness 516857 1 to power harness 415000 CONNECT line connect harness 412544 to power harness 415000 Wiring the Door Activation o...

Page 11: ...arness TB1 Terminal Connection Swing Guard T Wire Color 1 Power for Swing Guard T Red 2 Serial Communication Green 3 Serial Communication White 4 Power for Swing Guard T Black NOTE Refer to the Swing Guard T installation manual for Sensor Head mounting locations DIP switch settings angle adjustments and routing of wire harnesses Wiring Bodyguard T The Bodyguard T does not require a lockout relay f...

Page 12: ... VALUE back to the STATUS 3 To display STATUS CODE A few seconds after the VALUE is selected the display indicates the STATUS CODE 4 To show the INDEX and VALUE To show the INDEX hold ENTER Once ENTER is released the display will show the VALUE of that INDEX 5 Read the descriptions entirely before performing each step Check the INDEX and VALUE after each step 6 To store changes in permanent memory...

Page 13: ...ke changes Safety Logic NOTE If there are no sensors connected leave value of 00 11 Safety Logic INDEX 11 00 to 15 00 Sensor 01 Sentrex 02 Carpet 03 Carpet 12 Sec 04 Non Monitored Bi Fold 05 Monitored DM OHP ACT STL SAF both single pair 06 Monitored DM OHP Dual Egress STL ACT STL SAF 07 Monitored OHP Photobeam SAF Photobeam 08 Monitored DM ACT ACT both single pair 09 Monitored OHP Bi Fold SAF 10 M...

Page 14: ... Door Style Dual Motor Low Energy 09 Fold door style Single Motor 10 Fold door Style Dual Motor Description Index iQ Mode Specific Door Operational Values These depend upon the mode selected 00 89 Reserved 90 95 Command Restart FIS Entering 01 will cause FIS to restart 96 Firmware Entering 01 will display FE followed by two pairs of digits followed by FE For example if the firmware is 0609 the con...

Page 15: ...9 M1 16 16 6 1 99 Hold Open Delay 25 sec max 99 M1 22 6 7 0 99 Open Torque M1 35 60 8 0 99 Open Check Torque M1 35 60 9 0 99 Stall Torque M1 8 8 11 0 15 Safety Logic M1 0 0 12 0 1 2S Operation M1 0 0 13 3 60 Open Obstruction Time 60 1 5 seconds M1 20 20 14 0 40 Open Acceleration M1 20 10 15 0 10 Open Braking M1 8 8 16 0 50 Operate Delay 0 1 sec increments 5 0 sec max M1 0 0 17 0 1 No Reverse on Ob...

Page 16: ...n Delay 25 sec max 99 M2 22 6 27 0 99 Open Torque M2 35 60 28 0 99 Open Check Torque M2 35 60 29 0 99 Stall Torque M2 8 8 31 0 1 Off Mode M1 0 0 32 0 1 Lock Logic M1 1 1 33 3 60 Open Obstruction Time 60 sec 1 5 seconds M2 20 20 34 0 40 Open Acceleration M2 20 10 35 0 10 Open Braking M2 8 8 36 0 50 Operate Delay 0 1 sec increments 5 0 sec max M2 0 0 37 1 99 Unlock Time 99 unlocked until full closed...

Page 17: ... see Attachment 7 Door moves slowly on one cycle Note it No action required Door moves slowly on several cycles Display shows 34 on slow cycles Reset Power If code does not clear call Tech Support 35 Motor Drive Failure Replace Controller 36 Internal Communication Error Type 2 see Attachment 7 Door moves slowly on one cycle Note it No action required Door moves slowly on several cycles Display sho...

Page 18: ...t status code and the door state d1 and d2 displayed when controlling more than one door Any state that follows d1 is referencing door 1 Any state that follows d2 is referencing door 2 Table 6 Door States Door States Table 5 Status Codes continued Status Code Description Remedy Cause E2 ho Door Held Open Use best practices to troubleshoot using hand held device and provided wiring diagrams E3 Door...

Page 19: ...ostat also affect closing speed Closing speed must always be checked after adjusting Close Check Speed f ADJUST CLS Close Speed rheostat Caution To prevent motor overheating and premature motor failure Stall Torque must not be set too high g ADJUST Stall Torque h ADJUST torque i ADJUST time delay Warning The Magic Touch Hold Open Time must be a minimum of 3 seconds to ensure compliance with ANSI B...

Page 20: ... COM N O AUX SWITCH BREAKOUT STATUS WIRING SINGLE DOOR BREAKOUT STATUS WIRING DUA L DOOR N C COM N O AUX SWITCH OPERATOR NO 1 OPERATOR NO 2 3 5 5 3 1 2 3 4 5 6 7 8 9 10 TB3 1 2 ATTACHMENTS 5 Attachment 1 Breakout Status Wiring for Magic Swing Operators Sheet 1 of 1 3 4 5 6 7 8 9 10 N C RED GREEN WHITE 1 2 3 4 5 6 7 8 WIRE HARNESS CONNECTOR SEEN FROM WIRES SIDE TWO WIRE HARNESS TERMINATED BY TWO CO...

Page 21: ...is prohibited Attachment 2 Magic Force Wiring Diagram iQ Sheet 1 of 1 NOTES 1 MULTIPLE SU100 SENSOR WIRES ARE WIRED IN PARALLEL 2 WHEN POWER CLOSE IS REQUIRED THE MONITORING INPUTS BREAKOUT INPUT TB3 9 AND HOLDING BEAM INPUT TB5 7 MUST BE CONFIGURED WITH I O CONFIGURATION PARAMETER 3 IF USING TB3 9 FOR POWER CLOSE MONITORING BREAKOUT STATUS SWITCH MUST BE DISCONNECTED ENCODER 2 ENCODER 1 TB3 TB5 T...

Page 22: ...s com 1 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 3 Magic Swing Wiring Diagram iQ Sheet 1 of 1 JP301 ...

Page 23: ...ument 204143 REV 5 23 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 1 of 14 OHP1 DMS1 DMA1 SU100 ...

Page 24: ...ion of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 2 of 14 OHP1 DMS2 DMA2 DMA1 DMS1 SU100 SU100 See NOTES 1 2 NOTES 1 Optional SU100 for two way traffic 2 If the optional SU100 for two way traffic is needed this additional SU100 requires adding a 24VDC external power supply into TB4 1 and TB4 2 and removing the 15V power jumpers from TB7 and TB4 see Attach...

Page 25: ...LC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 3 of 14 NOTE If DMA1 and DMA2 meet the requirements of ANSI A156 10 section 8 2 2 3 the SU100 sensors are not required OHP2 DMS2 DMA1 OHP1 SU100 SU100 DMS1 DMA2 ...

Page 26: ...CESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 4 of 14 SU100 PB PB OHP1 SU100 PB PB OHP1 ...

Page 27: ... com Document 204143 REV 5 27 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited DMA1 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 5 of 14 ...

Page 28: ...m 1 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 6 of 14 DMA2 DMA1 ...

Page 29: ...ocument 204143 REV 5 29 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 7 of 14 SU100 SU100 OHP1 ...

Page 30: ... 800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 8 of 14 DMA1 DMS1 SU100 ...

Page 31: ...t 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 9 of 14 SU100 DMS1 DMA2 DMA1 DMS2 DOOR MOUNTED STALL ACT SWING DOOR PAIR SAFETY LOGIC 10 ...

Page 32: ... 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 10 of 14 SU100 SU100 OHP1 OHP2 ...

Page 33: ...4143 REV 5 33 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited SU100 SU100 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 11 of 14 LZR LZR LZR LZR LZR LZR ...

Page 34: ...800 7 ACCESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 SU100 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 12 of 14 OHP1 DMS1 ...

Page 35: ...ument 204143 REV 5 35 Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Monitored Sensors Wiring Diagrams Sheet 13 of 14 OHP1 DMS2 DMS1 SU100 ...

Page 36: ...CESS Copyright 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 4 Monitored Sensors Wiring Diagrams Sheet 14 of 14 OHP1 DMS2 DMS1 OHP2 SU100 SU100 ...

Page 37: ...ley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Non Monitored Sensors Wiring Diagrams Sheet 1 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMA1 DMS1 SU100 ...

Page 38: ...tachment 5 Non Monitored Sensors Wiring Diagrams Sheet 2 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMS2 DMA2 DMA1 DMS1 SU100 SU100 See NOTES 1 2 NOTES 1 Optional SU100 for two way traffic 2 If the optional SU100 for two way traffic is needed this additional SU100 requires adding a 24VDC external power supply into TB4 1 and TB4 2 and removing the 15V ...

Page 39: ...ole or in part without the express written permission of Stanley is prohibited Attachment 5 Non Monitored Sensors Wiring Diagrams Sheet 3 of 3 NOTE This wiring is for existing installations where monitoring is NOT required OHP1 DMS2 DMS1 OHP2 SU100 SU100 NOTE If DMA1 and DMA2 meet the requirements of ANSI A156 10 section 8 2 2 3 the SU100 sensors are not required DMA2 DMA1 ...

Page 40: ...ght 2019 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 10 18 2019 Attachment 6 iQ Terminal Block Connections TB1 through TB7 Sheet 1 of 1 iQ CONTROLLER INPUTS AND OUTPUTS ASSIGNMENT ...

Page 41: ...oduction in whole or in part without the express written permission of Stanley is prohibited Attachment 7 iQ Controls and Indicators Sheet 1 of 2 3 SEE DETAIL A 1 2 4 DETAIL A 12 5 9 14 15 6 7 8 11 10 19 18 17 16 13 UP DOWN ENTER TB1 TB6 TB2 TB3 TB5 TB4 TB7 ENCODER 1 ENCODER 2 Class 2 Supply 24 Volts TB1 TB6 TB2 TB3 TB5 TB4 ENCODER 1 ENCODER 2 TB7 JP301 JP301 ...

Page 42: ...r J702 Encoder 2 Connector 9 Two Digit Display Displays Controller Status Also serves as the display for tune in by pushbutton switches and indicates encoder movement 10 Encoder 1 Connector J701 Connection point for motor encoder No 1 11 Up Pushbutton Switch Used manual setup and tuning of door when hand held device is not available 12 Down Pushbutton Switch Used for manual setup and tuning of doo...

Page 43: ...6 10 American National Standard for Power Operated Pedestrian Doors Critical aspects of the installation for compliance with A156 10 include Guide rail size location and type Control mat size layout molding height active areas and sensitivity Sensor pattern size sensitivity and function Knowing Act guidelines secondary activating zones and double egress swing door requirements Entrapment protectio...

Page 44: ...is mandatory See Main Power Wiring instructions and Wiring Diagrams in this guide for grounding techniques Permanent wiring is to be employed as required by the National Electrical Code and or local codes Connection of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this guide Refer to these figures for proper wiring of external devices to ensure compliance...

Page 45: ... Hold Open OFF Auto ON Night Mode TB2 1 TB2 3 TB2 5 TB1 5 M1 Power Close Module Control Output Dark Power Close Active TB1 8 OHP1 and OHP Data Dark Door open TB3 4 DM1 Stall Dark Detecting TB3 8 and TB4 8 Safety Dark Detecting TB3 9 Breakout M2 Power Close Monitoring Dark No breakout TB4 4 and TB4 9 OperateSensorInputandPushPlateInput connectedinternally Dark Detecting TB5 3 DM1 Activation Dark De...

Page 46: ... 10 20 12 20 Open Check Length 45 40 35 20 23 20 Open Check Speed 6 10 7 10 10 6 Open Check Torque 60 60 60 35 35 35 Open Braking 2 10 10 2 6 9 Open Stop 30 30 30 20 30 30 Open Check Recycle Speed 45 45 45 45 45 45 Attachment 10 Recommended Values for Door Configurations Description Heavy Weight Door 350lbs Full Energy Low Energy Concealed In Swing Out Swing Concealed In Swing Out Swing Open Learn...

Page 47: ...2 2 Check for mechanical binding Door hits the open stop too hard 1 Increase Open Check Length until door slows down a considerable distance from the Open Stop 2 Increase Open Braking until the door slows down into Open Check 3 Decrease Open Check Speed if door speeds up after slowing down into Open Check 4 Increase Open Stop until door no longer hits the open stop Door stalls while opening withou...

Page 48: ...Stanley Access Technologies LLC 65 Scott Swamp Road Farmington CT 06032 48 Document 204143 REV 5 www stanleyaccess com 1 800 7 ACCESS ...

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