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Stahl EXLUX 6409/4 Series, Operating Instructions Manual, Page: 32 / 37

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Stahl EXLUX 6409/4 Series Operating Instructions Manual Download Page 32

Maintenance, Overhaul, Repair

32

266665 / 640960300140

2018-11-09·BA00·III·en·00

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Emergency Luminaire with LED

Series EXLUX 6409/4

11.1.1 Replacing the luminaire cover

11.1.2 Battery replacement

06058E00

• Open the luminaire.

• Swivel the translucent cover 

backwards by 180°.

• Lift the translucent cover to 

detach it from the hinge.

• Insert new translucent cover into 

the hinge.

• All hinges must engage correctly.

• Close the luminaire.

• Observe safety notes!

DANGER

Explosion hazard due to explosive dust atmosphere!

Non-complicance results in severe or fatal injuries.

• Do not replace or transport the battery in explosive dust atmosphere!

WARNING

Danger due to sparking!

Explosion protection is impaired!

• Carry the battery cover with built-in battery secured on the wrist.

• Put the strap of the battery case around the wrist.

180°

Summary of Contents for EXLUX 6409/4 Series

Page 1: ...EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Operating instructions Additional languages www r stahl com EN Emergency Luminaire with LED Series EXLUX 6409 4 ...

Page 2: ...ed Use 6 3 4 Modifications and alterations 6 4 Function and device design 6 4 1 Function 6 4 2 Device design 7 5 Technical data 9 6 Engineering 13 6 1 Mains operation 13 6 2 Emergency light blocking 14 7 Transport and storage 16 7 1 General 16 7 2 Batteries 16 8 Mounting and installation 16 8 1 Dimensions fastening dimensions 17 8 2 Mounting dismounting operating position 19 8 3 Installation 22 9 ...

Page 3: ...Declaration of Conformity www r stahl com The device has IECEx approval For certificate please refer to the IECEx homepage http iecex iec ch Further national certificates can be downloaded via the following link https r stahl com en global products support downloads R STAHL Schaltgeräte GmbH Am Bahnhof 30 74638 Waldenburg Germany R STAHL P LTD Plot No 5 Malrosapuram Road Sengundram Indl Area Singa...

Page 4: ...E Type and source of danger damage Consequences of danger Taking countermeasures to avoid the danger or damage Symbol Meaning Tips and recommendations on the use of the device Danger due to explosive atmosphere Danger due to live components DANGER Danger to persons Non compliance with the instruction results in severe or fatal injuries to persons WARNING Danger to persons Non compliance with the i...

Page 5: ...by the technical data We cannot be held liable for damage to the device caused by incorrect or unauthorised use or non compliance with these operating instructions For assembly and installation Observe national assembly and installation regulations e g IEC EN 60079 14 Observe national safety and accident prevention regulations During installation and operation observe the information characteristi...

Page 6: ...ire is approved for use in hazardous areas of Zones 2 21 and 22 Mode of operation A weekly functional test has been permanently integrated An annual rated operating time test can be deactivated and activated When opened using a central lock the luminaire switches off automatically optional The operating hours can be determined and the luminaire can be dimmed and switched via an optional DALI inter...

Page 7: ...N EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Emergency Luminaire with LED Series EXLUX 6409 4 4 2 Device design 20292E00 1 Translucent cover 5 Connection terminal 2 Control gear 6 Mounting plate bottom side 3 Battery 7 Luminaire enclosure 4 Cable entry 8 Battery enclosure ...

Page 8: ...0300140 2018 11 09 BA00 III en 00 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Emergency Luminaire with LED Series EXLUX 6409 4 20293E00 9 LED indicator 11 LED PCB 10 Mounting plate top side 12 Diffuser 10 11 12 9 ...

Page 9: ...IIIC T100 C Db Certifications and certificates Certificates IECEx ATEX Technical Data Electrical data Rated operational voltage AC 110 to 230 V 10 50 to 60 Hz Rated operational current Power factor Rated insulation voltage 250 V THD Size 2 15 Size 4 8 Inrush current Ipeak 63 A Δt 115 ms maximum number of luminaires per miniature circuit breaker at 230 V Size 2 Size 4 At nominal voltage 110 V 230 V...

Page 10: ...2 Luminous characteristics Colour rendering Ra 80 Colour temperature 4 000 K 5 000 K or 6 500 K depending on the variant Luminous flux Values apply to Ta 25 C Luminous flux decrease at ambient temperature 20340E00 A Size 2 230 V 50 Hz B Size 4 230 V 50 Hz C Size 2 110 V AC 60 Hz D Size 4 110 V AC 60 Hz Technical Data Size 2 Size 4 Power consumption W 25 45 Diffuser with without with without Lumino...

Page 11: ...sin glass fibre reinforced Colour Grey colour similar to RAL 7035 Seal Silicone seal foamed into the translucent cover Translucent cover Polycarbonate Luminaire locking Central lock for M8 A F 13 box spanner the translucent cover can be swivelled on its hinge Mounting Installation Cable glands Connection Spring clamp terminals Standard 6 pole L1 L2 L3 L N PE with DALI 8 pole L1 L2 L3 N PE D1 D2 Cl...

Page 12: ...cordance with IEC 62386 207 2009 08 Breather Breather 8162 1 from R STAHL Schaltgeräte GmbH The breather guarantees compliance with degree of protection IP64 in all mounting positions The breather may not be used in atmospheres with corrosive gasses Technical Data Standard luminaire with Luminaries are equipped with internal through wiring Connection of ingoing and outgoing leads on opposite sites...

Page 13: ...th LED Series EXLUX 6409 4 6 Engineering 6 1 Mains operation 6 1 1 Stand by operation The light fitting is switched off 6 1 2 Continuous operation The light fitting is switched on 6 1 3 Normal lighting operation The light fitting is operated by normal lighting 16397E00 16398E00 16399E00 PE N L1 L PE N L1 L2 L3 PE N L1 L PE N L1 L2 L3 PE N L1 L PE N L1 L2 L3 ...

Page 14: ...terminals Remote switch of the control gear 6 2 1 Connection version remote switch The remote switch is directly connected to the control gear The following connection versions are possible Point to point connection 19192E00 Remote switch is closed Remote switch is opened Power supply operation Switching on the luminaire depending on operation mode Switching on the luminaire depending on operation...

Page 15: ...N EN Emergency Luminaire with LED Series EXLUX 6409 4 Linear connection The following conductor specifications must be observed during connection 18473E00 Point to point connection Linear connection maximum conductor length x 1 500 m 100 m x 2 50 m x 3 500 m maximum number of light fittings 50 30 Cable cross section 1 5 mm2 1 5 mm2 ...

Page 16: ...k of deep battery discharge due to exceeded storage Non compliance can result in material damage The battery should be charged within 26 weeks from date of production by means of operating the luminaire DANGER Explosion hazard due to incorrect installation of the device Non compliance results in severe or fatal injuries Carry out installation strictly according to the instructions and national saf...

Page 17: ...awings for assembly parts and accessories all dimensions in mm inches Subject to alterations 15778E00 15779E00 Mounting rail M25 x 1 5 183 5 7 22 125 L3 L2 L1 L3 L2 4 92 M25 x 1 5 Dimen sions Luminaire Size 2 Size 4 L1 857 33 74 1467 57 76 L2 1 400 15 75 800 31 50 L3 2 320 to 480 12 60 to 18 90 670 to 930 26 38 to 36 61 1 fixed mounting distance 2 variable mounting distance 9 30 9 6 10 ø 8 10 32 1...

Page 18: ...ng bracket fitted in mounting rail Pipe clamp fitted in mounting rail 15780E00 03257E00 Wall mounting bracket fitted in mounting rail Bracket for wall mounting with pipe section 17755E00 Dimensions Luminaire Size 2 Size 4 L1 1135 44 69 1744 68 66 L2 390 15 35 338 13 31 Linear luminaire EXLUX with pole mounting sleeve Dimensional drawings for assembly parts and accessories all dimensions in mm inch...

Page 19: ...e avoided accidental friction particle currents DANGER Explosion hazard due to inadmissible heating Non compliance results in severe or fatal injuries Avoid external heat sources and or direct sunlight risk of change of temperature class or change of maximum permissible surface temperature Do not exceed the maximum ambient temperature due to external heat sources premature failure of equipment The...

Page 20: ...e mounting sleeve 16325E00 16326E00 Mounting bracket Top rail Lateral mounting pockets for variable points of suspension When mounting the luminaire using top rails ensure that the mounting surface is flat Otherwise the enclosure might be mounted in a warped twisted way The result is leakage of the luminaire and difficulties in replacing the translucent cover 18483E00 18482E00 L L4 L L L4 L Size L...

Page 21: ...sion Pole mounting using pipe clamps 16327E00 16328E00 Size L4 mm inch L mm inch 2 320 12 60 80 3 15 4 670 26 38 130 5 12 For pipe clamp mounting use the solution of R STAHL Schaltgeräte GmbH with integrated mounting rail providing reliable and stable four point fixing In case of point suspension using pipe clamps R STAHL Schaltgeräte GmbH does not guarantee the strength and tightness of the lumin...

Page 22: ... Opening and Closing of the Enclosure 15515E00 15517E00 Size L4 mm inch L mm inch 2 320 12 60 80 3 15 4 670 26 38 130 5 12 DANGER Risk of electric shock due to improper opening Non compliance results in severe or fatal injuries Open luminaires without switch only in de energized state see information plate on the lock Recommendation Opening and closing of the luminaire by using a socket wrench fro...

Page 23: ...ntral lock opening protection against dirt Observe the following during mounting and dismounting Version without switch Disconnect the luminaire from the power supply secure it against being switched on again and open the battery case in order to disconnect from the battery voltage Do not use force when opening or closing the enclosure Central lock Version with switch The luminaire is positively d...

Page 24: ...st be carried out precisely Do not clamp any part of the conductor insulation Do not interchange the conductors Observe the technical regulations when connecting the conductor Clamp the conductor firmly Do not remove the terminal cover of optional screw terminals to clamp the conductor The phase L1 must be directly connected to the grid which functions as charging phase for the battery Optional sc...

Page 25: ...Clamping range 1 x 1 5 to 6 mm2 solid finely stranded 2 free clamping units per pole available Stripping length 10 to 12 mm Standard 20294E00 with DALI connection 20302E00 Through wiring with 2 5 mm2 cross section for max 16 A L L3 L2 L1 N PE L switched phase L1 charging phase L2 L3 phase N neutral conductor PE protective conductor L L3 L2 L1 N PE D1 D2 D1 D2 DALI connection L switched phase L1 ch...

Page 26: ...ies and stopping plugs from R STAHL Schaltgeräte GmbH must be tightened using the following values Luminaires with approved cable entries and stopping plugs not supplied by R STAHL Schaltgeräte GmbH 19192E00 Clamping range 1 5 mm2 solid finely and extra finely stranded Stripping length 8 5 to 9 5 mm Tightening torque Connection thread Pressure screw Cable entry 8161 M20 x 1 5 2 3 Nm 1 5 Nm M25 x 1...

Page 27: ...ck if the conductors have been inserted correctly Check if all screws and nuts have been tightened firmly Check if all drilled holes are closed Check whether all the cable entries and stopping plugs have been tightened firmly Check if all conductors have been clamped firmly Check if the line voltage and the rated operational voltage are consistent Check if the permissible conductor diameter for th...

Page 28: ...ptimum temperature range depending on the variant see chapter Technical data Emergency light blocking A remote switch for emergency light blocking can be connected to terminals Remote switch of the control gear Stand by operation The luminaire is switched off regardless of normal lighting Continuous operation The luminaire is switched on regardless of normal lighting Normal lighting operation The ...

Page 29: ...in 24 hours after commissioning is carried out every 7 days takes 1 minute checks the function of the LEDs and the battery Rated operating time test starts within 44 days after commissioning is carried out once a year checks the function and the operating time of the luminaire during emergency light mode is repeated after 14 days if rated operating time test is faulty 10 3 Indications When connect...

Page 30: ...g red Error Last function and or rated operating time test faulty Flashing red Error LEDs defective Flashing green red Luminaire is ready for operation no emergency light operation Emergency light operation is deactivated by remote switch Flashing green red Luminaire is ready for operation Reset signal detected Cause of error Troubleshooting The LEDs are defective Replace the mounting plate includ...

Page 31: ...securely seated Whether the device enclosure and or protective enclosure have cracks or other visible signs of damage Whether the seal shows signs of ageing or damage completely replace enclosure components with damaged foamed seal Whether the device is clean inside and out Whether the permissible temperatures in accordance with EN 60079 are complied with Whether the cable entry is intact and secu...

Page 32: ...0 Lift the translucent cover to detach it from the hinge Insert new translucent cover into the hinge All hinges must engage correctly Close the luminaire Observe safety notes DANGER Explosion hazard due to explosive dust atmosphere Non complicance results in severe or fatal injuries Do not replace or transport the battery in explosive dust atmosphere WARNING Danger due to sparking Explosion protec...

Page 33: ...EN EN Emergency Luminaire with LED Series EXLUX 6409 4 Loosen the screws 1 cross head H2 in the battery cover 2 Open the battery case The switch 6 disconnects the battery circuit Secure the battery cover with installed battery to your wrist using the strap 3 16387E00 1 Screws 4 Battery plug 2 Battery cover 5 Battery 3 Strap 6 Switch 1 2 3 4 5 6 1 ...

Page 34: ...get jammed Tighten the screws 1 cross head H2 firmly 2 Nm Resetting the error indication blinking red after replacing the battery 16406E00 The error indication blinking red remains active after successfully replacing the battery Deactivation Automatic After replacing the battery a rated operating time test is carried out automatically within 14 days The error will be reset once this test has been ...

Page 35: ...ation will be sent R STAHL s customer service will contact you You will receive an RMA slip after speaking with customer service Send the device along with the RMA slip in the packaging to R STAHL Schaltgeräte GmbH refer to chapter 1 1 for the address 12 Cleaning To avoid electrostatic charging the devices located in potentially explosive areas may only be cleaned using a damp cloth When cleaning ...

Page 36: ... due to chemical reactions Human health and the environment are at risk Batteries collect them separately dispose of them in controlled fashion do not dispose of them in the domestic waste return them to public collection points or to the supplier NOTICE Malfunction or damage to the device due to the use of non original components Non compliance can result in material damage Use only original acce...

Page 37: ...g marquage II 3 G Ex db ec IIC T4 Gc c II3 G Ex db ec mb IIC T4 Gc W II 3 D Ex tc NIC T100 C De II2 D Ex tb op is NIC T100 C Db C Coi58 EU Baumusterprüfbescheinigung EU Type Examination Certificate Attestation d examen UE de type IBExU 16 ATEX 1233 IBExU Institut für Sicherheitstechnik GmbH Fuchsmühlenweg 7 09599 Freiberg Germany Produktnormen nach Niederspannungsrichtlinie Product Standards accor...

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