background image

Page | 8 

SECTION 4   

 

Electrical Installation 

 
Overview 
 
Each of the pieces of equipment covered by this manual has four sets of power 
connections: 
 

1.  Input from the power source, typically, from the electric utility.   

 

2.  Power routed to the input of the UPS.  If the bypass and rectifier inputs are powered 

from separate sources, the bypass input must be fed from the MBS. 
 

3.  Power from the output of the UPS.   

 

4.  Power to the load 

 

There are four control connections between the Maintenance Bypass Switch Cabinet and 
the UPS that must be made.  The required control connections are described later in this 
section. 
 
A user accessible disconnect device must be provided (by other’s) between the output of 
this cabinet and the load.  Refer to 

Table 5

 for current requirements. 

 

 WARNING 

 

   

  Only qualified service personnel (such as a licensed electrician) should perform 

the installation and initial startup.  There is a risk of electrical shock. 

 

Wiring Preparation

 

 

1.  Verify that the equipment is the proper type.  The equipment covered by this manual 

is 480 V 60 Hz input and output, only.  The Maintenance Bypass Switch Cabinet 
(MBS) can be used in delta-delta or wye-wye applications, but the UPS must be 
properly configured (refer to the UPS manual).  For delta-delta applications where an 
input neutral is not provided, the output neutral connection must not be used and the 
MBS to UPS neutral connections should be omitted. 

2.  Plan the locations of conduits.  Two Conduit landing plates are provided at the top 

(see 

Figure 1

) and bottom of the cabinet.  Connections between the MBS and UPS 

must be made at the bottom.  The landing plates in the rear must be used for the 
power connections.  As noted above, there are four sets of power connections and 
one set of control connections.  The low voltage control connection wires must be 
routed through the bottom landing plate in the front of the cabinet to ensure physical 
separation between them and the power wiring. 

3.  All wiring is to be in compliance with all applicable codes. 
4.  Verify that the source circuit capability is in compliance with the requirements shown 

in 

Table 3

 and 

Table 4

Summary of Contents for FLU-160-00

Page 1: ...003 2621 FIRSTLINE P Maintenance Bypass Switch Cabinet 160kVA 250kVA 480V Input Output With SKRU USER MANUAL...

Page 2: ...e P Maintenance Bypass Switch Technical Specifications 18 Table 1 Symbols 4 Table 2 Model Floor Loadings 5 Table 3 Wire Size Requirements 10 Table 4 Recommended Crimp Lugs 10 Table 5 Maximum Current R...

Page 3: ...the top and the bottom for maximum flexibility in wiring the source and load power connections Please refer to Figure 1 for the outline drawing of the cabinet All dimensions in Inches millimeters Fig...

Page 4: ...net MBS than is required for the UPS but special installation requirements must be met the power source connected to the MBS must include circuit protection as specified for the input in the UPS manua...

Page 5: ...vent the possibility of backfeed Read and follow the instructions that came with the associated UPS or emergency lighting system before operating this equipment DANGER This equipment contains lethal v...

Page 6: ...ould only be performed by qualified service personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries Read understand and follow all instruction...

Page 7: ...carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative Floor Loading When planning the installation consider the cabinet wei...

Page 8: ...t strap or similar device of sufficient strength to tie the upper part of the cabinet to the forklift tower before moving 5 Keep people out of the fall zone If the cabinet topples over stand clear 6 W...

Page 9: ...binet 1 Remove right side panel of UPS and save hardware 2 Butt left side of MBS cabinet up against the right side of the UPS 3 Bolt the cabinets together at 6 locations with the supplied 5 16 hardwar...

Page 10: ...the equipment is the proper type The equipment covered by this manual is 480 V 60 Hz input and output only The Maintenance Bypass Switch Cabinet MBS can be used in delta delta or wye wye applications...

Page 11: ...BREAKER PANELBOARD 1 BREAKER PANELBOARD 2 BREAKER DISPLAY ALARM TEMP ALARM TO UPS REQUEST BYPASS INPUT FRONT PANEL TRIP SWITCH KEYLOCK RELEASE ON BYPASS TRANSFORMER TEMP SWITCHES HT OT REPO SWITCH EXT...

Page 12: ...e Connectors Thomas Betts Single Hole Connectors 3 8 2 0 54210 54110 3 0 54211 54111 4 0 54212 54112 250 kcmil 54213 54174 300 kcmil 54214 54179 350 kcmil 54215 256 30695 112 400 kcmil 54216 54116 500...

Page 13: ...r terminal pads to the load The load may be an external distribution panel etc If neutral is not needed by the load then it does not need to be supplied The wire must be in compliance with Table 3 and...

Page 14: ...a shielded cable with three twisted pairs and is available from a number of sources in various spool lengths Two pairs are required Pair 1 First wire from terminal 2 of the Low Voltage Connection Ter...

Page 15: ...ode It does not matter which type of bypass but bypass via SWMB is the simplest to engage There are signals that support an interlock function to prevent BKR2 from being closed unless BKR3 is open or...

Page 16: ...on Bypass lamp will flash and the inverter will stop and battery supported operation is no longer possible 3 Close BKR2 4 Open BKR3 5 Shut down the UPS if desired by opening SWOUT SWIN SWBY and open t...

Page 17: ...he load is powered via BKR2 MBS mode A fault in the UPS could cause the upstream circuit protection circuit breaker or fuse to operate removing power from both the faulted UPS input and the MBS input...

Page 18: ...eaker 1 Breaker 2 Breaker 3 Adjacent State s Normal closed open closed Overlap Test UPS Test Battery Overlap closed closed closed Normal UPS Unloaded UPS Unloaded closed closed open Overlap Maintenanc...

Page 19: ...Verify load on bypass by observing front panel of UPS 3 Close Breaker 3 UPS Unloaded Maintenance 1 Turn Off UPS 2 Open Breaker 1 Maintenance UPS Unloaded 1 Close Breaker 1 2 Turn On UPS Maintenance L...

Page 20: ...minations usually are the sign of a loose connection but can also signal that a breaker is failing Loose connections should only be serviced after removal of power If the system is powered down consid...

Reviews: