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STA-RITE IntelliPro Variable Speed, Installation And User Manual

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IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

IntelliPro

®

 

Variable Speed

Programmable Pump

(Compatible with IntelliComm

®

 

communication center and 

EasyTouch

®

, IntelliTouch

®

 and SunTouch

®

 control systems)

Installation

and 

User’s Guide

Summary of Contents for IntelliPro Variable Speed

Page 1: ...AD AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS IntelliPro Variable Speed Programmable Pump Compatible with IntelliComm communication center and EasyTouch IntelliTouch and SunTouch control systems Installation and User s Guide ...

Page 2: ...may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those parties or others P N 354831 Rev A 6 15 11 IntelliPro Variable Speed Pump P N P6E6VS4H 209L Customer Service Technical Support If you have questions abo...

Page 3: ... Set Time 9 Settings Set AM PM or 24 Clock 10 Settings Set Temperature Unit 10 Settings Screen Contrast Level 10 Settings Language 11 Settings Set Minimum Speed RPM 11 Settings Set Maximum Speed RPM 11 Settings Password 12 Password Protection 12 Speed 1 8 Schedule a Time to Run the Pump 14 External Control 15 Features Quick Clean 15 Programming for Constant Run 15 Features Time Out 16 Priming 17 A...

Page 4: ...liPro Pump 30 Ground Wire Connection 30 Pump Disassembly 31 Shaft Seal Replacement 32 Pump Reassembly Installing New Seal 32 Drive Assembly Removal and Installation 33 Section 6 Troubleshooting 34 Alerts and Warnings 34 General IntelliPro Troubleshooting Problems 35 Section 7 Replacement Parts 37 Illustrated Parts List 37 IntelliPro Pump Dimensions 38 IntelliPro Flow and Power vs Flow Pump Curve 3...

Page 5: ... and safety instructions for Pentair Water Pool and Spa pumps and other related products are available at http www pentairpool com pool owner safety warnings or call 800 831 7133 for additional free copies of these instructions Please refer to http www pentairpool com pool owner safety warnings for warning and safety instructions related to the IntelliPro Variable Speed Pump READ AND FOLLOW ALL WA...

Page 6: ...cked or not properly secured NOTE ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES FOR SWIMMING POOLS SPAS AND HOT TUBS INCLUDING NSPI STANDARDS AND CPSC GUIDELINES TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD Pools and spas should utilize a minimum of two drains per pump A properly installed and secured ANSI ASME A112 19 8 approved a...

Page 7: ...S For Pool and Spa Pumps Non SVRS Pumps Pentair Water Pool and Spa Sta Rite and Pentair Pool Products HAZARDOUS PRESSURE STAND CLEAR OF PUMP AND FILTER DURING START UP Pool and spa circulation systems operate under high pressure When any part of the circulating system i e locking ring pump filter valves etc is serviced air can enter the system and become pressurized Pressurized air can cause the p...

Page 8: ...a branch circuit protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI This unit must be connected only to a supply circuit that is protected by a ground fault circuit interrupter GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI push the test butt...

Page 9: ...rates use caution when installing and programming to limit pumps performance potential with old or questionable equipment Code requirements for the electrical connection differ from state to state Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances Before servicing the pump press the Stop button and disconnect the communication cable then...

Page 10: ...Blank Page viii IntelliPro Variable Speed Pump Installation and User s Guide ...

Page 11: ... RPM for different applications The pump control panel alarm LED and error messages warn the user against under and over voltage high temperature over current and freeze protection with user defined minimum and maximum speed presets External Control The IntelliPro Variable Speed pump can communicate with an IntelliTouch EasyTouch or SunTouch control system or the IntelliComm communication center v...

Page 12: ...ous pool sizes Prevents thermal overload Detects and prevents damage from under and over voltage conditions Protects pump against freezing Communicates with a Pentair EasyTouch IntelliTouch or SunTouch control system or IntelliComm communication center via a two wire RS 485 cable connection Easy to use operator control panel Operator control panel buttons for speed control Built in strainer pot an...

Page 13: ...r PMSM High efficiency 3450 RPM 92 and 1000 RPM 90 Superior speed control Operates at lower temperatures due to high efficiency Same technology as deployed in hybrid electric vehicles Designed to withstand outdoor environment Totally enclosed fan cooled Three phase motor 56 Square Flange Six Pole Low noise Motor stand Operator Control Panel buttons and LED Communication port for connection to Easy...

Page 14: ...tton LED Press button to select Speed 2 1500 RPM LED on indicates Speed 2 is active Speed 3 button LED Press button to select Speed 3 2350 RPM LED on indicates Speed 3 is active Speed 4 button LED Press button to select Speed 4 3110 RPM LED on indicates Speed 4 is active Select button Displays available menu items or enters edit mode for changing a value on line two of the display Escape button Mo...

Page 15: ...urrently running or in a mode to start automatically Reset button Reset alarm or alert LEDs On This green power LED is on when IntelliPro is powered on Warning LED is on if a warning condition is present Alarm The red LED is on if an alarm condition occurs See Alerts and Warnings on page 34 Control Panel LCD Line 1 Key icon indicates password protect mode is active If password protect is not enabl...

Page 16: ...Operating the IntelliPro pump at preset speeds The IntelliPro Variable Speed pump is programmed with four default speeds of 750 1500 2350 and 3110 RPM A Speed button is assigned to each of the preset speeds as shown To operate the pump at one of the four preset speeds 1 Be sure the pump is powered on and the green power LED is on 2 Press the Speed button 1 4 corresponding to the desired preset spe...

Page 17: ...r Duration Speeds 1 4 can be programmed to run for a duration of time once pressed This means that the Speed button is pressed and then the start button and the pump runs a programmed speed and the speed will turn off at the end of a pre programmed amount of time Speeds 5 8 have no direct pump speed buttons and therefore cannot be programmed with an Egg Timer 3 Schedule The speed button can be pro...

Page 18: ...eed Set Start Time Set Stop Time Set Speed Time page 15 EXT CONTROL Program 1 Speed Default 750 RPM Speed Default 1500 RPM Program 2 page 15 FEATURES Quick Clean Set Speed 1100 3450 RPM Default 3450 RPM Time 1 min to 10 hrs Default 10 minutes Time Out Duration 1 min to 10 hrs Default 3 hours Time Out page 17 PRIMING DISABLED ENABLED 1 min to 30 min hrs Default 11 minutes MAX PRIMING TIME page 19 A...

Page 19: ...ump address press the Select button The first digit 1 selected 5 Press Up or Down arrow button to change the address number from 1 16 6 Press the Enter button to save the setting To cancel any changes press the Escape button to exit edit mode without saving 7 Press the Escape button to exit Settings Set Time Use Set Time to set the IntelliPro system time The IntelliPro system clock controls all sc...

Page 20: ...e Menu button Settings is displayed 3 Press the Select button Pump Address is displayed 4 Use the Up or Down arrow button to scroll to AM PM 5 Press the Select button to change the setting 6 Press Up or Down arrow button to choose between 24 hr and AM PM 7 Press the Enter button to save the setting To cancel any changes press the Escape button to exit edit mode without saving 8 Press the Escape bu...

Page 21: ... setting To cancel any changes press the Escape button to exit edit mode without saving 8 Press the Escape button to exit Settings Set Maximum Speed RPM The maximum speed can be set from 1900 RPM to 3450 RPM The default setting is 3450 This setting is used to set the maximum running speed of the pump When the pump is set to Priming Enabled the pump will ramp up to and run at the Maximum Speed sett...

Page 22: ...ing to Enabled 8 Press the Enter button to save the setting 9 Press Down arrow button Password Timeout is displayed Factory default time is 10 minutes this means the pump will go into Password Protection mode 10 minutes after the last control panel key press 10 Press Select to change time setting from 1 minute to 6 hours 11 Press the Enter button to save the setting 12 Press Down arrow button Ente...

Page 23: ...own the password and keep in a secure place When the pump is password protected the pump can always be turned off by pressing the Start Stop button When running the pump in manual mode it can not be turned back on with the press of the Start Stop button Pressing the Start Stop button when the pump is off will return it back to the Running Cycles Mode and will run at the next scheduled run time If ...

Page 24: ...d 5 8 Press Select to highlight Disabled 7 Use the Up or Down arrow button to scroll to Schedule 8 Press the Enter button 9 Press the Down arrow button Set speed will be displayed 10 Press the Select button to change the speed The first digit will highlight ones digit 11 Use the Up or Down arrow button to change the speed 12 Press the Enter button to save the setting 13 Press the Down arrow button...

Page 25: ...or Down arrow button to scroll to Ext Ctrl 5 Press the Select button Program 1 is displayed 6 Press the Select button 1100 RPM is displayed 7 Press the Select button The RPM number will highlight 8 Press Up or Down arrow button to change the RPM setting 9 Press the Enter button to save the setting Note To cancel any changes press the Escape button to exit without saving 10 Press the Escape button ...

Page 26: ... the Escape button to exit Features Time Out This feature keeps the pump from running for a programmable amount of time This feature can be used to allow newly glued pipe joints time to dry before circulation of the pool water is resumed When this feature s time is up the pump will be in the Running Schedule mode Start Stop LED will be lit and ready to turn on at the next scheduled run time To acc...

Page 27: ...is alarm occurs Note When a Priming Dry Alarm takes place it will try to restart after 10 minutes Primed Sensitivity The primed sensitivity can be set from 1 to 100 The factory default setting is 1 meaning the pump is at its most sensitive setting in regards to determining if the pump has attained a prime or not Increasing this number will decrease the amount of flow needed for the pump to sense t...

Page 28: ...en will read Priming Delay The default for this setting is 20 seconds 16 Press the Select button to change the Setting 17 Use the Up or Down arrow button to change the setting from 1 second to 10 minutes Caution Increasing the Priming Delay causes the pump to stay in the priming mode longer 18 Press the Enter button to save the setting Note To cancel a change press the Escape button instead of the...

Page 29: ...enabled 8 Press the Down arrow button Set Speed is displayed The factory default is 1000 RPM 9 Press the Select button to change the setting The cursor will highlight the first column ones 10 Use the Up or Down arrow button to select 450 3450 RPM 11 Press the Enter button to save the setting 12 Press the Down arrow button Pump Temperature is displayed This is the temperature the pump will activate...

Page 30: ...le speed pump Typically the lower speeds are used for filtration and heating The higher speeds can be used for spa jets water features and priming CAUTION Before starting this procedure first read the following Before removing the pump lid 1 Press the Stop button if the pump is running before proceeding 2 Disconnect the communication cable from the pump 3 Disconnect main power supply 4 Close the g...

Page 31: ...p strainer pot with water 3 Check the system and ensure water has an open path for free system flow 4 Reinstall the pump clamp and lid onto the strainer pot The pump is now ready to prime 5 Make sure all electrical connections are clean and tight 6 Open the air release valve on the filter and stand clear of the filter 7 Switch the pump on at the circuit breaker Ensure that the green power light is...

Page 32: ... will always communicate to pump using ADDRESS 1 Program number priority is as follows Example If programs 1 and 2 are activated program 2 will run regardless of the assigned speed RPM The higher program number 2 being higher will always take priority The following table shows the wiring terminal descriptions for IntelliComm External Control IntelliComm Communication Center Terminal number Termina...

Page 33: ...ee page 9 for details about how to check the pump address and change if necessary For more information refer to the EasyTouch User s Guide P N 520584 To connect the IntelliPro pump communication cable to EasyTouch or IntelliTouch load center 1 CAUTION Switch the main power off to the EasyTouch load center 2 Unlatch the two enclosure door spring latch and open the door 3 Remove the two retaining sc...

Page 34: ...ort J20 screw terminals 2 and 3 Be sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN The Red wire is not connected Secure the wires with the screws Note Multiple wires may be inserted into a single screw terminal 9 Close the control panel into its original position and secure it with the two screws 10 Install the high voltage cover panel and secure it with the two ret...

Page 35: ...ted on the left side and up through the low voltage raceway to the motherboard 4 Strip back the cable conductors 6 00 mm 1 4 Insert the wires into the screw terminals provided Secure the wires with the screws Make sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN 5 Insert the connector on the COMPORT J11 screw terminal on the SunTouch circuit board 6 Close the control...

Page 36: ...he strainer sometimes referred to as the Hair and Lint Pot is in front of the of the pump Inside there is a basket which must be kept clean of leaves and debris at all times View the basket through the top see through lid to inspect for leaves and debris Regardless of the length of time between filter cleaning it is most important to visually inspect the hair and lint pot basket at least once a we...

Page 37: ...not store or spill pool chemicals near the motor Avoid sweeping or stirring up dust near the motor while it is operating If a motor has been damaged by dirt it voids the motor warranty 3 Protect against moisture Protect from splashing pool water Protect from the weather Protect from lawn sprinklers If a motor has become wet let it dry before operating Do not allow the pump to operate if it has bee...

Page 38: ...er in the pump can freeze and cause damage Freeze damage is not warrantable 2 To prevent freeze damage follow the procedures listed below Shut off electrical power for the pump at the circuit breaker Drain the water out of the pump by removing the two thumb twist drain plugs located at the bottom of the volute Store the plugs in the pump basket Cover the motor to protect it from severe rain snow a...

Page 39: ...ure or beneath the skirt of a hot tub or spa 7 Install the pump with a rear clearance of at least 3 inches 76 2 mm so that the motor can be removed easily for maintenance and repair Piping For improved pool plumbing it is recommended to use a larger pipe size When installing the inlet and outlet fittings male adaptors use thread sealant Do not install 90 elbows directly into pump inlet or outlet A...

Page 40: ...xternal bonding lug to the pool bonding structure as shown below 8 Connect the wire from the accessible wire connector on the motor to all metal parts of the swimming pool spa or hot tub structure and to all electrical equipment metal conduit and metal piping within 5 feet of the inside walls of the swimming pool spa or hot tub For Canada a 6 AWG or larger solid copper bonding conductor is require...

Page 41: ...g are closed 2 Drain the pump by removing the drain plugs on the bottom of the pump body and trap body 3 Be sure there is no pressure in the trap body Remove the cover unscrew by turning the handle ring 4 Remove the clamp holding the pump halves together The motor and seal plate assembly can now be pulled away from the pump body 5 Remove the five screws and washers holding the diffuser to the seal...

Page 42: ... of rotating half of seal 6 Slide the rotating seal member polished face last over impeller sleeve until the rubber drive ring contacts the shoulder Note Be sure not to nick or scratch the polished seal face The seal will leak if the face is damaged 7 Screw the impeller onto the shaft clockwise this will automatically lock the seal in the seal plate Note On models with an impeller screw Install th...

Page 43: ... Be sure all electrical breakers and switches are turned off before installing the drive 2 Be sure that the gasket between the drive and motor is in place It is critical in keeping moisture out of the drive and motor Replace the gasket if damaged Do not reassemble with a damaged or missing gasket 3 Verify that the three 3 orange motor post caps are in position before placing the drive on the motor...

Page 44: ...ermanent alarm that must be manually reset Overheat alert If the drive temperature gets above 54 4 C 130 F the IntelliPro will slowly reduce speed until the over temperature condition clears Anti freezing When active the motor will run at the preset RPM until the drive temperature increases above the minimum The pump s internal antifreeze protection is disabled when connected to an automation syst...

Page 45: ...te to seal plate Slide the motor and seal plate away from the volute Clean debris from impeller If debris cannot be removed complete the following steps 1 Remove diffuser and o ring 2 Remove left hand thread anti spin bolt and o ring 3 Remove clean and reinstall impeller 4 Reinstall anti spin bolt and o ring Reinstall diffuser and o ring Reinstall motor and seal plate into volute Reinstall clamp b...

Page 46: ... power to motor off Check for proper voltage Check for proper impeller or impeller rubbing Mechanical Troubles and Noise The pump motor is running but with loud noise Foreign matter gravel metal etc in pump impeller Cavitation If suction and discharge piping are not adequately supported pump assembly will be strained Do not mount pump on a wooden platform Securely mount on concrete platform for qu...

Page 47: ...NO QTY PART NO DESCRIPTION 17 1 37007 6080 IMPELLER SCREW 18 1 U9 374 O RING 19 1 35505 1440 O RING 6 90 O D 6 35 I D 20 2 U9 359 O RING DRAIN PLUG 21 2 U30 918 SCR 5 16 14 X 1 IN LG HI LO HEX 22 1 C4 78P BASE 23 2 U11 196PS 2 SLIP ADAPTER 24 2 U11 200PS UNION COLLAR 25 1 C1 271P DIFFUSER 26 2 37400 0028S SHAFT SEAL VITON 27 1 C105 238PLA IMPELLER ASSEMBLY 28 1 17351 0009 SLINGER PUMP SHAFT 1 16 I...

Page 48: ...mance Curve 14 1 2 10 3 4 11 1 8 14 1 2 26 1 4 11 7 16 IntelliPro Electrical Specifications Circuit Protection Two pole 20 AMP device at the Electrical Panel Input 230 VAC 50 60 Hz 3200 Watts 38 IntelliPro Variable Speed Pump Installation and User s Guide ...

Page 49: ...NOTES ...

Page 50: ...NOTES ...

Page 51: ...NOTES ...

Page 52: ...Manual P N 354831 Rev A 6 15 11 Literature Package P N 354832 Rev A 354832 354831 ...

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