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SD25 Series Screwdrivers 

Page 6 

T-40409-A 

39-30-40409

 

 Getting Started 

All SD25 Series handheld screwdrivers have the following features to provide torque information 
right at your fingertips: 

• 

Programmable multi-purpose pushbutton for Cycle Complete, multi-parameter set selection, Data 
Send, etc. 

• 

Forward / reverse direction button  

• 

Multi-color light-emitting diode (LED) illumination ring that indicates acceptable, high and low 
torque/angle 

The SD25 Series Screwdriver can identify its maximum speed and torque capacities to the controller. 
However, you may need to verify that the screwdriver you have is capable of generating the torque 
specified in the active parameter set displayed on the controller. If the screwdriver you are connecting 
to a controller is not capable of developing the torque specified in the parameter sets it will not run at 
all. You should first verify that the screwdriver operates properly. 

All SD25 Series screwdrivers have internal memory inside that identifies how the screwdriver was 
configured upon manufacture. Because the SD25 Series screwdrivers are highly programmable -- 
through both the factory settings contained in the screwdriver memory and the configuration of your 
particular controller -- there are many possible combinations of screwdriver functionality. 

• 

If your screwdriver has a multi-purpose button installed, you may have it configured to perform 
one of several functions. 

The Visual Supervisor (VS)-based controller (CS2000 Mini Controller connected to a laptop 
computer) allows you to look at all of the factory or configured settings inside the screwdriver. VS 
also allows you to change the software selectable Inputs and Outputs, change torque settings, add 
parameters, enable and define the function of all switches on the screwdriver. To use the VS setup 
program, open it on the laptop computer connected to the CS2000 Mini Controller. Then click on the 
tool icon in the menu tree on the left side of the screen. Refer to 

Using Visual Supervisor Setup

 on 

page 9 for further details. 

If you have any questions about the functionality of your screwdriver, contact your sales agent or the 
SPX 

GSE tech-motive tool

 Technical Service Department for assistance. 

Summary of Contents for GSE tech-motive tool SD25 Series

Page 1: ...SD25 Series Electric Screwdrivers User s Manual Rev B June 2004 39 30 40409...

Page 2: ...require and click NOTE View our latest product literature in pdf format in multiple languages at www gsetechmotive com Click on the Product button in the red left hand frame Select Product Brochures S...

Page 3: ...ech motive warrants only that the PRODUCTS shall be free of defects in materials and workmanship and offers no other warranty In the event that a product is repaired or replaced under the terms of the...

Page 4: ...urvey The numbers are located on a sticker affixed to the handle of the nutrunner or screwdriver and exterior or interior of the controller Tool Label Controller Label To complete the survey 1 Visit o...

Page 5: ...n and troubleshooting of the screwdrivers For the latest revision of drawings please contact our Technical Service Department at 1 248 596 0600 Conventions The following conventions are used throughou...

Page 6: ...e STM standard test method TCM tool control module VS Visual Supervisor is the setup fastening data collection and diagnostics software program designed by SPX GSE tech motive tool References CS2000 M...

Page 7: ...ng the Screwdriver 8 Using Visual Supervisor Setup 9 Tightening a Fastener 11 Loosening a Fastener 11 Reversing the Screwdriver 12 Attaching a Pistol Grip Handle 12 Mapping Screwdriver Functions 14 Di...

Page 8: ...SD25 Series Screwdrivers Page iv T 40409 A 39 30 40409 This page is left blank intentionally...

Page 9: ...w indicator lights It also has a multi purpose auxiliary button that can be used for a variety of functions SD25 Series In line Screwdriver The SD25 Series Pistol Grip Screwdriver is the In line screw...

Page 10: ...tatic Discharge ESD The SD25 Series Screwdriver is well suited for use in electro static discharge ESD safe work areas The screwdriver has been tested and meets the requirements of ESD Standard S 20 2...

Page 11: ...em can minimize the possibility that an accident or injury might occur SPX GSE tech motive tool assumes no responsibility for personal injury or damage to equipment resulting from misuse of these tool...

Page 12: ...lance at all times KEEP YOUR WORK AREA CLEAN Do not work on or near slippery floors or surfaces Avoid situations where the tool reacts against unexpected obstacles Do not operate electrical equipment...

Page 13: ...king on electrical equipment to reduce the possibility of shock Make sure the insulation is adequate to safeguard against the high voltages present If you must work on the electrical system make sure...

Page 14: ...screwdriver was configured upon manufacture Because the SD25 Series screwdrivers are highly programmable through both the factory settings contained in the screwdriver memory and the configuration of...

Page 15: ...art function starts and stops the screwdriver Forward reverse switch runs the screwdriver in clockwise or counterclockwise direction LED illumination ring indicates acceptable high and low torque angl...

Page 16: ...ler 5 Turn on power to the controller You will see messages on the controller display during initialization and the screwdriver lights will flash momentarily If the screwdriver lights continue to flas...

Page 17: ...trigger lever and push down to start the cycle again and watch the fastener turn in the opposite direction Using Visual Supervisor Setup The information that appears under the General Information tab...

Page 18: ...wdriver was manufactured or last repaired 2nd Column Field Definition Opposite Rotation When checked indicates the screwdriver is an opposite rotation screwdriver for a right handed fastener torque cy...

Page 19: ...remote start input on fixtured screwdrivers The cycle start signal must remain active in order to complete the rundown If the signal is interrupted if you release the trigger lever for example the scr...

Page 20: ...ost fastening operations the screwdriver turns in a counterclockwise direction when in reverse but for left hand fastening applications it is clockwise Attaching a Pistol Grip Handle The diagram below...

Page 21: ...and spring into a safe place If in the future you remove the handle attachment you will need the throttle trigger lever and spring to convert the screwdriver back to the In line model 4 Carefully sli...

Page 22: ...sabling the Push to Start Function Typically to start a fastening cycle when the push to start function on a handheld screwdriver is disabled Press the throttle trigger lever to start the fastening cy...

Page 23: ...r with push to start function disabled are shown below Enabling the Push to Start Function Typically to start a fastening cycle when the push to start function on a handheld screwdriver is enabled Pre...

Page 24: ...ts input to the Trigger The typical inputs for a screwdriver with push to start function enabled are shown below Throttle Trigger lever Forward reverse button Press to enable the fastening cycle Relea...

Page 25: ...ceptable range Yellow LEDs turn on to indicate lower than acceptable torque angle Red LEDs turn on to indicate higher than acceptable torque angle The screwdriver outputs are software selectable using...

Page 26: ...SD25 Series Screwdrivers Page 18 T 40409 A 39 30 40409 The typical outputs for screwdriver LEDs are shown below...

Page 27: ...ures or program the parameters improperly erroneous data and manufacturing problems can result Proper setup of the controller is essential in preventing such situations Whenever the data seems to be i...

Page 28: ...nce required for GSE tech motive tool screwdrivers SPX GSE tech motive tool only recommends trained technicians to perform in depth maintenance such as motor transducer or gearing replacement NOTE For...

Page 29: ...are using and a longer suffix that provides more details about the screwdriver Prefix example SD25I010 SD 25 I 010 Screwdriver Series Type In line Capacity lbf in And the suffix P L B M A P L B or M A...

Page 30: ...direction auxiliary push to start Screwdriver connector High density 26 pin connector Screwdriver Display Three indicator status LEDs for torque angle Screwdriver Headlights Turn on when screwdriver i...

Page 31: ...30 81300R 30 ft 9 1 m 299230 81350 299230 81350R 35 ft 10 7 m 299230 81400 299230 81400R 40 ft 12 2 m 299230 81450 299230 81450R 45 ft 13 7 m 299230 81500 299230 81500R 50 ft 15 2 m Screwdriver Suspen...

Page 32: ...SD25 Series Screwdrivers Page 24 T 40409 A 39 30 40409 This page is left blank intentionally...

Page 33: ......

Page 34: ...39 30 40409 SPX Corporation 42860 Nine Mile Road Novi MI 48375 4122 USA Phone 248 596 0600 Toll free 800 795 7875 Fax 248 596 0601 Website www gsetechmotive com 2003 2004 SPX Corporation All rights re...

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