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SD25 Series Screwdrivers 

Page 4 

T-40409-A 

39-30-40409

 

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SECURE THE TOOL. Tools that develop torque can produce hazardous torque 
reactions. Always be sure that the tool is properly fixtured to absorb reaction as a 
fastener is tightened. Never operate a tool capable of high torque without proper 
fixturing. 

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SECURE WORK. Avoid situations where the part being fastened breaks loose and can 
cause damage. 

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NEVER TOUCH OR ATTEMPT TO STOP MOVING MACHINERY OR PARTS 
WITH YOUR HANDS, OTHER PARTS OF YOUR BODY, OR MAKESHIFT 
DEVICES. 

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DO NOT OPERATE THE TOOL WHILE UNDER THE INFLUENCE OF ALCOHOL, 
DRUGS OR MEDICATION THAT CAN IMPAIR YOUR JUDGMENT. 

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REPORT ALL UNSAFE WORKING CONDITIONS OR PRACTICES TO YOUR 
SUPERVISOR AND / OR SAFETY DEPARTMENT FOR CORRECTION.  

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WEAR APPROVED SAFETY GLASSES AT ALL TIMES. 

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DO NOT WEAR JEWELRY, especially bracelets and rings, while operating the 
fastening tools. Keep hands and fingers away from all rotating parts and avoid situations 
where clothing can become tangled in the tool. Secure loose fitting clothing, neckties, 
and long hair. Wear medical alert identification cautiously. 

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DO NOT OVERREACH. Keep proper footing and balance at all times. 

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KEEP YOUR WORK AREA CLEAN. Do not work on or near slippery floors or 
surfaces. Avoid situations where the tool reacts against unexpected obstacles. Do not 
operate electrical equipment while standing on a wet floor. 

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MAINTAIN TOOLS IN TOP CONDITION. Keep tools properly lubricated and clean. 
If any wires become frayed or exposed, replace them immediately. Prevent dirt, grease 
or contaminants from getting into the tool. 

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REDUCE THE RISK OF UNINTENTIONAL STARTING. Be careful how the tool is 
left unattended. Avoid resting it on its throttle/trigger lever to prevent false starts. 

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CONTROL THE DIRECTION OF ROTATION. The reaction torque changes direction 
when going from forward to reverse. Always be aware of the direction the tool will 
rotate prior to using it. If the tool is not fixtured this will allow you to brace for the 
proper direction of torque reaction. 

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CHECK DAMAGED PARTS. Before further use of a tool, any part of the tool that is 
damaged should be carefully checked to ensure that it will operate properly and perform 
its intended function. Check for alignment of moving parts, breakage of parts, mounting, 
and any other conditions that may affect its operation. Never operate a tool that has 
damaged or exposed wires. Never operate a tool that has any part of the powertrain, 
other than the output spindle, exposed. 

Summary of Contents for GSE tech-motive tool SD25 Series

Page 1: ...SD25 Series Electric Screwdrivers User s Manual Rev B June 2004 39 30 40409...

Page 2: ...require and click NOTE View our latest product literature in pdf format in multiple languages at www gsetechmotive com Click on the Product button in the red left hand frame Select Product Brochures S...

Page 3: ...ech motive warrants only that the PRODUCTS shall be free of defects in materials and workmanship and offers no other warranty In the event that a product is repaired or replaced under the terms of the...

Page 4: ...urvey The numbers are located on a sticker affixed to the handle of the nutrunner or screwdriver and exterior or interior of the controller Tool Label Controller Label To complete the survey 1 Visit o...

Page 5: ...n and troubleshooting of the screwdrivers For the latest revision of drawings please contact our Technical Service Department at 1 248 596 0600 Conventions The following conventions are used throughou...

Page 6: ...e STM standard test method TCM tool control module VS Visual Supervisor is the setup fastening data collection and diagnostics software program designed by SPX GSE tech motive tool References CS2000 M...

Page 7: ...ng the Screwdriver 8 Using Visual Supervisor Setup 9 Tightening a Fastener 11 Loosening a Fastener 11 Reversing the Screwdriver 12 Attaching a Pistol Grip Handle 12 Mapping Screwdriver Functions 14 Di...

Page 8: ...SD25 Series Screwdrivers Page iv T 40409 A 39 30 40409 This page is left blank intentionally...

Page 9: ...w indicator lights It also has a multi purpose auxiliary button that can be used for a variety of functions SD25 Series In line Screwdriver The SD25 Series Pistol Grip Screwdriver is the In line screw...

Page 10: ...tatic Discharge ESD The SD25 Series Screwdriver is well suited for use in electro static discharge ESD safe work areas The screwdriver has been tested and meets the requirements of ESD Standard S 20 2...

Page 11: ...em can minimize the possibility that an accident or injury might occur SPX GSE tech motive tool assumes no responsibility for personal injury or damage to equipment resulting from misuse of these tool...

Page 12: ...lance at all times KEEP YOUR WORK AREA CLEAN Do not work on or near slippery floors or surfaces Avoid situations where the tool reacts against unexpected obstacles Do not operate electrical equipment...

Page 13: ...king on electrical equipment to reduce the possibility of shock Make sure the insulation is adequate to safeguard against the high voltages present If you must work on the electrical system make sure...

Page 14: ...screwdriver was configured upon manufacture Because the SD25 Series screwdrivers are highly programmable through both the factory settings contained in the screwdriver memory and the configuration of...

Page 15: ...art function starts and stops the screwdriver Forward reverse switch runs the screwdriver in clockwise or counterclockwise direction LED illumination ring indicates acceptable high and low torque angl...

Page 16: ...ler 5 Turn on power to the controller You will see messages on the controller display during initialization and the screwdriver lights will flash momentarily If the screwdriver lights continue to flas...

Page 17: ...trigger lever and push down to start the cycle again and watch the fastener turn in the opposite direction Using Visual Supervisor Setup The information that appears under the General Information tab...

Page 18: ...wdriver was manufactured or last repaired 2nd Column Field Definition Opposite Rotation When checked indicates the screwdriver is an opposite rotation screwdriver for a right handed fastener torque cy...

Page 19: ...remote start input on fixtured screwdrivers The cycle start signal must remain active in order to complete the rundown If the signal is interrupted if you release the trigger lever for example the scr...

Page 20: ...ost fastening operations the screwdriver turns in a counterclockwise direction when in reverse but for left hand fastening applications it is clockwise Attaching a Pistol Grip Handle The diagram below...

Page 21: ...and spring into a safe place If in the future you remove the handle attachment you will need the throttle trigger lever and spring to convert the screwdriver back to the In line model 4 Carefully sli...

Page 22: ...sabling the Push to Start Function Typically to start a fastening cycle when the push to start function on a handheld screwdriver is disabled Press the throttle trigger lever to start the fastening cy...

Page 23: ...r with push to start function disabled are shown below Enabling the Push to Start Function Typically to start a fastening cycle when the push to start function on a handheld screwdriver is enabled Pre...

Page 24: ...ts input to the Trigger The typical inputs for a screwdriver with push to start function enabled are shown below Throttle Trigger lever Forward reverse button Press to enable the fastening cycle Relea...

Page 25: ...ceptable range Yellow LEDs turn on to indicate lower than acceptable torque angle Red LEDs turn on to indicate higher than acceptable torque angle The screwdriver outputs are software selectable using...

Page 26: ...SD25 Series Screwdrivers Page 18 T 40409 A 39 30 40409 The typical outputs for screwdriver LEDs are shown below...

Page 27: ...ures or program the parameters improperly erroneous data and manufacturing problems can result Proper setup of the controller is essential in preventing such situations Whenever the data seems to be i...

Page 28: ...nce required for GSE tech motive tool screwdrivers SPX GSE tech motive tool only recommends trained technicians to perform in depth maintenance such as motor transducer or gearing replacement NOTE For...

Page 29: ...are using and a longer suffix that provides more details about the screwdriver Prefix example SD25I010 SD 25 I 010 Screwdriver Series Type In line Capacity lbf in And the suffix P L B M A P L B or M A...

Page 30: ...direction auxiliary push to start Screwdriver connector High density 26 pin connector Screwdriver Display Three indicator status LEDs for torque angle Screwdriver Headlights Turn on when screwdriver i...

Page 31: ...30 81300R 30 ft 9 1 m 299230 81350 299230 81350R 35 ft 10 7 m 299230 81400 299230 81400R 40 ft 12 2 m 299230 81450 299230 81450R 45 ft 13 7 m 299230 81500 299230 81500R 50 ft 15 2 m Screwdriver Suspen...

Page 32: ...SD25 Series Screwdrivers Page 24 T 40409 A 39 30 40409 This page is left blank intentionally...

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Page 34: ...39 30 40409 SPX Corporation 42860 Nine Mile Road Novi MI 48375 4122 USA Phone 248 596 0600 Toll free 800 795 7875 Fax 248 596 0601 Website www gsetechmotive com 2003 2004 SPX Corporation All rights re...

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