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           - 16 -

14. Plug mains electric supply into back of control (Item 14) and lock into position.

 

When

wiring up the mains supply the earth must be wired to the factory mains earthing
system.

15. Item 15 at the back of the control is for a remote trigger for tuning the unit to switch on

and off with an existing production line. If not using, make sure the dust cap is fitted and
locked into place.

16. Wire the earthing cables from the drum to the earthing point at the rear of the control.

Item 13.

17. The drum must be earthed in 2 places. With the earthing contacts rubbing against the

wall of the drum. The out going vibratory conveyor from the drum must always be
earthed.

        

ATOMIZATION

1.  The part to be coated must be connected to the ground continuously.

2.  Keep the spray unit perfectly clean.

3.  Do not use the equipment if there is an air leak in the hoses.

4.  Be sure that the product does not come closer than 15 cm / 6" and no further than

45cm/18” from the spray head.

5.  Before plugging in the power supply unit, be certain the electrostatic generating unit’s

spray nozzel is installed correctly. There are inserts on the spray nozzle which rest on the
electrostatic generating head. (If fitted incorrectly the locking ring will not engage Item 1
Page 13)

POWDER FLOW SYSTEM

  

1 - 

   

Position the cone under the screw feeder (using an addaptor if required), it must

                be aligned correctly to allow the powder to fall into the cone 

NOT IN THE CENTRE

                

BUT TO ONE SIDE

 so the powder 

rolls

 into the injector.If the powder is dropped in the

                centre it will 

block up

 the injector inlets

        2 -    Screw the injector into the bottom of the cone 

(Make sure the the injector is screwed

                together tightly and is fully closed to the end of the thread)

        

3 -    Attach the powder feed hose into the spray nozzle. (See page 13) 

(Make sure the hose

                is pressed fully home in the nozzle and the locking ring is pulled firmly into place)

  4 -    Position the spray head at about a 45 angle to the product

  5 -    The electrostatic generating head need not be moved for cleaning. The system is IP65

  6 -    The system must be set-up to freely transport the powder at the maximum line rate, i.e.

                set the air pressure at the electrode spray nozzle (0.25  - 2.0bar) as if the plant is at
                maximum production.

Summary of Contents for SAS D/C

Page 1: ...stems Ltd INSTRUCTION MANUAL ELECTROSTATIC FOOD SPRAY UNIT MODEL SAS D C PO Box1190 Oxford OX4 4GH England UK Tel 00 44 79 67 63 85 25 Fax 00 44 87 01 60 27 55 E mail info spiceapplications com Web ww...

Page 2: ...FRONT 9 CONTROL GENERAL ASSEMBLY REAR 10 CONTROL DIMENSIONS 11 CONTROL GENERAL ASSEMBLY PART NUMBERS 12 MANIFOLD INLET ASSEMBLY PART NUMBERS 12 ELECTROSTATIC GENERATING HEAD DRAWING 13 MAINS POWER WIR...

Page 3: ...ERY The manufacturer Spice Application Systems Ltd PO Box 1190 Oxford OX4 4GH England UK Tel 00 44 11 79 10 23 93 Fax 00 44 87 10 60 27 55 Herewith declares that the Electrostatic Food Spray Unit is i...

Page 4: ...of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangerous depend...

Page 5: ...his ground approaches within 10 cm 4 this device reduces the voltage Pressure Connections Control air out polyamide hose 6 x 8mm Control air in polyamide hose 8 x 10mm The pneumatic system to provide...

Page 6: ...54 IP 67 when fitted into an SAS designed cabinet Operating Temperature 10 C 60 C ELECTROSTATIC GENERATING HEAD Supply Voltage 3 5 13V dc Supply Current 400mA Max Output Voltage 20 85Kv Output Curren...

Page 7: ...1 2 MADE IN INPUT 90 264V 47 63Hz 45W MAX OUTPUT 15V 650mA ve NEGATIVE AIR IN 7 Bar Max WARNING THIS EQUIPMENT MUST BE EARTHED ENGLAND S A S TYPE SAM2 Serial No PART No 2025002 _ 1 2 S A S psi bar ps...

Page 8: ...8 SAS Manifold Inlet Assembly 1 2 3 4 5 6 2 8 2 4...

Page 9: ...9 1 2 3 5 7 9 10 8 11 14 SAS GCU General Assembly Front...

Page 10: ...10 4 6 1 2 8 9 10 11 12 13 7 14 15 16 17 SAS GCU General Assembly Back...

Page 11: ...11 SAS GCU Overall Dimensions...

Page 12: ...el Elbow 8mm 4 11 9000016 Circuit Breaker 0 6A 2 12 9001508 Straight 1 4 BSPMT 10mm OD Tube PI 1 13 9000021 Terminal Earth Post 1 14 9000012 Connector Socket Insert 3 PIN E 1 2 15 9000011 Connector Pl...

Page 13: ...BLY Part No 3025003 NOZZLE LOCK NUT ASSEMBLY Part No 3025006 1 NOZZLE LOCK NUT 2 O RING BS127 WHITE Part No 9001805 3 O RING BS129 RED Part No 9001806 3 2 1 55 305 4 5 4 NOZZLE Part No 3025011 20 MOUN...

Page 14: ...with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The...

Page 15: ...be grounded 8 The cone must be attached to earth 9 Keep the spraying area clean Remove all unnecessary metal components 10 After fixing the the electrostatic generating head in place inside the drum F...

Page 16: ...ain the electrostatic generating unit s spray nozzel is installed correctly There are inserts on the spray nozzle which rest on the electrostatic generating head If fitted incorrectly the locking ring...

Page 17: ...ered to the spray head QUALITY ADJUSTMENT Adjust the spraying parameters ON THE FRONT OF THE CONTROL Material flow rate Pressure regulator Item 1 Page 9 Adjust by turning clock wise for more air anti...

Page 18: ...t toxic cleaning agents Do not use chlorinates Dry the spray head carefully and thoroughly with air PROCEDURE 1 Turn the power supply ON OFF switch to OFF position 2 Hose down the complete system in s...

Page 19: ...d 6 Re connect the three pin plug and cable assembly to the power source 7 Re connect the ground wire to an earth connection 8 Re connect low voltage cable between SAS control and electrostatic genera...

Page 20: ...he dispensing hopper 1 Injector blocked Unscrew injector wash down and blow dry thoroughly Re fit injector 2 Injector loose fitting Check injector is screwed up to maximum and is fully closed and tigh...

Page 21: ...Dust in the air Dusting 1 Electrostatics are not turned on Turn on the at the control 2 The low voltage cable not connected or is damaged Replace cable if needed This cable must be supplied by SAS 3...

Page 22: ...river tip between the fingers With the handle end pointing towards the generating head about 1mtr Away move towards the electrode at the end of the electrostatic generator and you should see a strong...

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