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INSTALLATION

1.  For full and perfect performance the drum will require at least 6 horizontal flights and

diameter of at least 0.750 mtr.

2.  The cone needs to be positioned just below the screw feeder and the spray heads

needs to be positioned inside the drum facing the tumbling product at a 45º angle.

3.  Attach the powder hose from the injectors under the cone to the inserts on the spray

head, then pull up the locking ring to hold the tube in place (page 13 item 5). The
powder tube must always go from the injector down hill to the spray head taking the
shortest rout.

4.  The product to be coated must be able to fully tumble and roll in front of the spray

pattern. If it does not do so the electostatic effect will not activate properly and will give
a poor quality finish to the product.

5.  The appropriate distance between the spray head air cap and the product to be coated

to be of about 20 - 45 cm / 8" - 18" (minimum distance is 15 cm / 6").

6.  The control unit must be located outside the flavouring drum.

7.  All metal parts, pumps, containers, conveyors (feeding in and out of the drum)

and any other conductive article within 2mtrs/ 6ft - must be grounded.

8.  The cone must be attached to earth.

9.  Keep the spraying area clean. Remove all unnecessary metal components.

10. After fixing the the electrostatic generating head in place inside the drum. Fix the black

cable with plug attached to the back of the control attachment, to electrical plug maked
“1” and lock into place. (Locking mechanism already attached to control) If using a twin
head system attach both black cables, first to “1” and the second to “2” . [see control
drawings under page 7 Item 16]

11. After fixing the electrostatic generating head in place inside the drum. Fix the 8mm air

line to the bottom air fittings on the back of the control to fitting “1” Push in firmly. If
using a twin head system attach both 8mm air lines, first to bottom air fitting “1” and the
second to bottom air fitting “2” . [see control drawings under page 7 Item 10] The other
end of the air lines attached to the air fittings on the injectors.

12. The two upper air fittings on the control are for blowing down the line for cleaning

during spice change. The control is delivered with blank off plugs fitted. Remove a
blank off plug and insert the 8mm air line (Push in firmly) which is attached to the blow
down gun.

13. Plug into rear of control (Item.12) a10mm air line from the main air supply.(The air

always has to be clean and dry. Fit a filter if necessary)

Summary of Contents for SAS D/C

Page 1: ...stems Ltd INSTRUCTION MANUAL ELECTROSTATIC FOOD SPRAY UNIT MODEL SAS D C PO Box1190 Oxford OX4 4GH England UK Tel 00 44 79 67 63 85 25 Fax 00 44 87 01 60 27 55 E mail info spiceapplications com Web ww...

Page 2: ...FRONT 9 CONTROL GENERAL ASSEMBLY REAR 10 CONTROL DIMENSIONS 11 CONTROL GENERAL ASSEMBLY PART NUMBERS 12 MANIFOLD INLET ASSEMBLY PART NUMBERS 12 ELECTROSTATIC GENERATING HEAD DRAWING 13 MAINS POWER WIR...

Page 3: ...ERY The manufacturer Spice Application Systems Ltd PO Box 1190 Oxford OX4 4GH England UK Tel 00 44 11 79 10 23 93 Fax 00 44 87 10 60 27 55 Herewith declares that the Electrostatic Food Spray Unit is i...

Page 4: ...of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangerous depend...

Page 5: ...his ground approaches within 10 cm 4 this device reduces the voltage Pressure Connections Control air out polyamide hose 6 x 8mm Control air in polyamide hose 8 x 10mm The pneumatic system to provide...

Page 6: ...54 IP 67 when fitted into an SAS designed cabinet Operating Temperature 10 C 60 C ELECTROSTATIC GENERATING HEAD Supply Voltage 3 5 13V dc Supply Current 400mA Max Output Voltage 20 85Kv Output Curren...

Page 7: ...1 2 MADE IN INPUT 90 264V 47 63Hz 45W MAX OUTPUT 15V 650mA ve NEGATIVE AIR IN 7 Bar Max WARNING THIS EQUIPMENT MUST BE EARTHED ENGLAND S A S TYPE SAM2 Serial No PART No 2025002 _ 1 2 S A S psi bar ps...

Page 8: ...8 SAS Manifold Inlet Assembly 1 2 3 4 5 6 2 8 2 4...

Page 9: ...9 1 2 3 5 7 9 10 8 11 14 SAS GCU General Assembly Front...

Page 10: ...10 4 6 1 2 8 9 10 11 12 13 7 14 15 16 17 SAS GCU General Assembly Back...

Page 11: ...11 SAS GCU Overall Dimensions...

Page 12: ...el Elbow 8mm 4 11 9000016 Circuit Breaker 0 6A 2 12 9001508 Straight 1 4 BSPMT 10mm OD Tube PI 1 13 9000021 Terminal Earth Post 1 14 9000012 Connector Socket Insert 3 PIN E 1 2 15 9000011 Connector Pl...

Page 13: ...BLY Part No 3025003 NOZZLE LOCK NUT ASSEMBLY Part No 3025006 1 NOZZLE LOCK NUT 2 O RING BS127 WHITE Part No 9001805 3 O RING BS129 RED Part No 9001806 3 2 1 55 305 4 5 4 NOZZLE Part No 3025011 20 MOUN...

Page 14: ...with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The...

Page 15: ...be grounded 8 The cone must be attached to earth 9 Keep the spraying area clean Remove all unnecessary metal components 10 After fixing the the electrostatic generating head in place inside the drum F...

Page 16: ...ain the electrostatic generating unit s spray nozzel is installed correctly There are inserts on the spray nozzle which rest on the electrostatic generating head If fitted incorrectly the locking ring...

Page 17: ...ered to the spray head QUALITY ADJUSTMENT Adjust the spraying parameters ON THE FRONT OF THE CONTROL Material flow rate Pressure regulator Item 1 Page 9 Adjust by turning clock wise for more air anti...

Page 18: ...t toxic cleaning agents Do not use chlorinates Dry the spray head carefully and thoroughly with air PROCEDURE 1 Turn the power supply ON OFF switch to OFF position 2 Hose down the complete system in s...

Page 19: ...d 6 Re connect the three pin plug and cable assembly to the power source 7 Re connect the ground wire to an earth connection 8 Re connect low voltage cable between SAS control and electrostatic genera...

Page 20: ...he dispensing hopper 1 Injector blocked Unscrew injector wash down and blow dry thoroughly Re fit injector 2 Injector loose fitting Check injector is screwed up to maximum and is fully closed and tigh...

Page 21: ...Dust in the air Dusting 1 Electrostatics are not turned on Turn on the at the control 2 The low voltage cable not connected or is damaged Replace cable if needed This cable must be supplied by SAS 3...

Page 22: ...river tip between the fingers With the handle end pointing towards the generating head about 1mtr Away move towards the electrode at the end of the electrostatic generator and you should see a strong...

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