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TROPHY AA 4400 

HVLP OR LVMP AIR-ASSIST AIRLESS SPRAY GUNS

Twist tip versions

4400-HT0000 HVLP

4400-LT0000 LVMP

Flat tip versions

4400-HF0000 HVLP AA10 AIR CAP

4400-H10000 HVLP AA10+ AIR CAP

4400-H20000 HVLP 9X-H+ AIR CAP

4400-LF0000 LVMP 9X-L AIR CAP

The following instructions provide the necessary 

information for the proper operation and preventive 

maintenance of your new TROPHY AA Air-Assist Airless 

Spray Gun.

Please read and understand all information in this 

document in order to get the maximum performance 

from your new TROPHY AA spray gun.

With your new TROPHY AA spray gun, the paint or other 

material to be sprayed is primarily atomized as it passes 

through the carbide tip. The air cap will also add a 

secondary atomization, based on its configuration. This 

is done by utilizing a separate air supply, to the gun. 

You may also control the pattern size using the spreader 

valve. This dual atomization and shaping produces an 

exceptionally fine and even spray pattern. The result 

of this spray pattern is an even finish that lends itself 

to products that need an exceptionally fine finish with 

reduced overspray and VOC emissions.

SPECIFICATIONS

Maximum fluid pressure:

303 bar [4,400 psi]

Maximum air inlet pressure:

7 bar [105 psi]

Gun Body material:

Forged Aluminum

Fluid Path material:

Stainless Steel

Fluid Seat Material:

Tungsten Carbide

Fluid inlet connection:

1/4" NPS (m)

Air inlet connection:

1/4" BSP / NPS (m)

77-3131-R1.0  (12/2017)

1 / 16

www.carlisleft.com

EN

SERVICE MANUAL

Summary of Contents for 400-HF0000 HVLP AA10 AIR CAP

Page 1: ...rily atomized as it passes through the carbide tip The air cap will also add a secondary atomization based on its configuration This is done by utilizing a separate air supply to the gun You may also control the pattern size using the spreader valve This dual atomization and shaping produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends ...

Page 2: ...e been complied with and also installed in accordance with any applicable local codes of practice Vice President Global Product Development The object of the declaration described above is in conformity with the relevant Union harmonisation legislation This Declaration of Conformity incorporation is issued under the sole responsiblility of the manufacturer Carlisle Fluid Technologies Inc 320 Phill...

Page 3: ... pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or spa...

Page 4: ...e the required material coverage and spraying speed are achieved you may need to switch to a different fluid tip FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assist airless spray gun include The size of the parts being sprayed The production line speed The material flow rate and film thickness The viscosity of the material applied The type of material applied The qua...

Page 5: ...try to clear tip of any debris If that fails turn off fluid supply Engage trigger safety Remove air cap nozzle guard assembly and spray tip Clean or replace the twist tip item 10 Needle is damaged or broken Turn off fluid supply Relieve pressure into a closed earth grounded container Engage trigger safety Replace air valve fluid needle assembly item 5 Fluid filter is plugged Turn off fluid supply ...

Page 6: ...e obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the air cap and tip one half turn and spray another pattern If the defect is inverted obstruction is on the air cap Clean the air cap as previously instructed Also check for dried paint just inside the cap center hole opening remove by washing with solvent If the defect is not inverted it is on the ...

Page 7: ... too far from surface Check distance Runs and sags Too much fluid flow Adjust gun or reduce fluid pressure Material too thin Mix properly or apply light coats reduce fluid flow Gun tilted at an angle Mount gun at right angle to work Thin sandy coarse finish drying before it flows out Gun too far from surface Check distance Too much air pressure Reduce air pressure and check spray pattern Fluid flo...

Page 8: ...400 SPRAY GUN ASSEMBLIES 1 2 3 4 5 6 7 8 9 12 11 10 13 16 14 15 17 17e 18 19 17f 17b 3a 3b 3c 3d 9a 17d 17c 17g 17a 4a 4b 4c 4d 4e 20 SOLD SEPARATELY SOLD SEPARATELY EN 77 3131 R1 0 12 2017 8 16 www carlisleft com ...

Page 9: ...ERSABILE TWIST TIP 11 54 5924 K HVLP TWIST TIP AIR CAP ASSEMBLY 1 54 5825 K LVMP TWIST TIP AIR CAP ASSEMBLY 1 12 SEE PAGE 10 FLAT TIP ASSEMBLY SEE PAGE 10 FINE FINISH FLAT TIP ASSEMBLY 13 54 5878 K 9X H AIR CAP ASSEMBLY 4400 HF0000 1 54 5890 K AA10 AIR CAP ASSEMBLY 4400 H10000 1 54 6030 K AA10 AIR CAP ASSEMBLY 4400 H20000 1 54 5797 K 9X L AIR CAP ASSEMBLY 4400 LF0000 1 14 SN 9 K3 AIR INLET MULTI P...

Page 10: ...30 RETAINING SCREW 1 1 5 TWIST TIP RETAINING RING 1 1 6 TWIST TIP GUARD 1 1 TEST AIR CAP KITS 54 5932 K HVLP LVMP 54 6030 K 54 5890 K 54 5878 K 54 5795 K 54 5797 K ITEM NO PART NO DESCRIPTION AA10 AA10 9X H 9X H 9X L 1 SEAL REMOVAL TOOL 2 see pages 14 15 REPLACABLE TIP SEAL 3 see pages 14 15 RS SPRAY TIP 4 AIR CAP COLOR BLUE BROWN BLACK SILVER SILVER 5 RETAINING RING 1 1 1 1 1 6 54 5794 FLAT TIP G...

Page 11: ...ss valve if so equipped 3 Place the material suction tube into a solvent container If the pump is directly immersed in material remove the pump and immerse it in a container containing solvent 4 Engage the gun trigger safety switch into the locked position move down 5 Remove the fluid or twist tip and place it in a closed solvent container Use only compatible solvents that are identified as approv...

Page 12: ...MAINTENANCE DISASSEMBLY 14mm 4 3b 2 3a 1 16mm 5 6mm 20 3c 20 3d 12 13 9 8 19mm 14 15 14mm 17 16mm 8mm 3c 7 6 16 77 3130 R1 0 Page MAINTENANCE Disassembly EN 77 3131 R1 0 12 2017 12 16 www carlisleft com ...

Page 13: ...ly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 3d 20 5 1 20 3a 3b 2 16mm 14mm 4 17 16mm MAINTENANCE Assembly 3d 20 3c 20 5 6mm 22 26 Nm 5 6 ft lbs 1 20 3a 3b 2 1 8mm 7 16 6 14mm 4 17 49 62 Nm 11 14 ft lbs 8 9 19mm MAINTENANCE Assembly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENANCE Assembly EN 77 3131 R1 0 12 2017 13 16 www...

Page 14: ...300mm 12in RS 1714 350mm 14in RS 1716 400mm 16in RS 1718 450mm 18in RS 1816 46mm 018in 400mm 16in 681 CC 180 GPM STANDARD TIP SIZES OFFERED PART NUMBER ORIFICE FAN WIDTH CAPACITY RS 1906 48mm 019in 150mm 6in 719 CC 190 GPM RS 1908 200mm 8in RS 1910 250mm 10in RS 1912 300mm 12in RS 1914 350mm 14in RS 1916 400mm 16in RS 1918 450mm 18in RS 2110 53mm 021in 250mm 10in 908 CC 240 GPM RS 2112 300mm 12in ...

Page 15: ... 38mm 015in 908 CC 240 GPM 9 317 75 43mm 017in 1173 CC 310 GPM 9 319 75 48mm 019in 1457 CC 385 GPM 9 409 75 23mm 009in 200mm 8in 341 CC 090 GPM 9 411 75 28mm 011in 454 CC 120 GPM 9 413 75 33mm 013in 681 CC 180 GPM 9 415 75 38mm 015in 908 CC 240 GPM 9 417 75 43mm 017in 1173 CC 310 GPM 9 419 75 48mm 019in 1457 CC 385 GPM 9 421 75 53mm 021in 1779 CC 470 GPM 9 435 75 89mm 035n 4959 CC 1 31 GPM 9 509 7...

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