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           - 20 -

  Engineer to check supply

3.  Not switched on :

  Turn the switch on at the front of the control panel (page 7 Items 3 & 5)

4.  Circuit breakers tripped at the rear of the control panel :

  Press circuit breakers inwards. If they trip out again after turning on the unit call for an

engineer

Spitting Spray:

   

1.  Insufficient air pressure:

  Turn up the air pressure

  Check hoses for leaks and tighten fittings

      2     Powder hopper empty in the screw feeder:

  Fill the hopper

No powder delivery:

1.  Screw feeder Blocked:

  Empty screw feeder, remove screws and clean thoroughly

  Re-assemble and re-fill hopper

2.  Insufficient air pressure to the air spray head:

  Increase air pressure at the control

2.  Pinched or restricted air lines:

  Check and replace if necessary

3.  No powder in the screw feeder:

  Fill the screw feeder hopper

Powder spilling out of the top of the dispensing hopper

1. Injector 

blocked

  Unscrew injector wash down and blow dry thoroughly

 Re-fit 

injector

2.   Injector loose fitting

  Check injector is screwed up to maximum and is fully closed and tight

2.  Powder hose from injector to spray nozzle is blocked

  Replace with clean dry hose

3.   Spray nozzle is blocked

  Replace with clean dry nozzle

4.   Foreign matter in the powder

  Sieve the powder

      

5.    Insufficient air pressure

  Adjust air pressure at the control

Powder spitting out of the top of the hopper

1.  Insufficient air pressure to the Injector:

  Increase air pressure at the control

2.  Injector loose fitting

  Check injector is screwed up to maximum and is full closed

3.  Injector has a hard crust on the top lip

  Unscrew injector, wash down and blow dry thoroughly

  Re-assemble, making sure the injector is closed tightly

 Re-fit 

injector

4.  There is foreign matter in the powder

  Sieve the powder

Poor atomisation of powder:

1.  Air nozzle obstructed or worn down:

  Clean nozzle or replace with new

2.  Low air pressure:

  Increase air pressure

Summary of Contents for SAS D/C

Page 1: ...stems Ltd INSTRUCTION MANUAL ELECTROSTATIC FOOD SPRAY UNIT MODEL SAS D C PO Box1190 Oxford OX4 4GH England UK Tel 00 44 79 67 63 85 25 Fax 00 44 87 01 60 27 55 E mail info spiceapplications com Web ww...

Page 2: ...FRONT 9 CONTROL GENERAL ASSEMBLY REAR 10 CONTROL DIMENSIONS 11 CONTROL GENERAL ASSEMBLY PART NUMBERS 12 MANIFOLD INLET ASSEMBLY PART NUMBERS 12 ELECTROSTATIC GENERATING HEAD DRAWING 13 MAINS POWER WIR...

Page 3: ...ERY The manufacturer Spice Application Systems Ltd PO Box 1190 Oxford OX4 4GH England UK Tel 00 44 11 79 10 23 93 Fax 00 44 87 10 60 27 55 Herewith declares that the Electrostatic Food Spray Unit is i...

Page 4: ...of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangerous depend...

Page 5: ...his ground approaches within 10 cm 4 this device reduces the voltage Pressure Connections Control air out polyamide hose 6 x 8mm Control air in polyamide hose 8 x 10mm The pneumatic system to provide...

Page 6: ...54 IP 67 when fitted into an SAS designed cabinet Operating Temperature 10 C 60 C ELECTROSTATIC GENERATING HEAD Supply Voltage 3 5 13V dc Supply Current 400mA Max Output Voltage 20 85Kv Output Curren...

Page 7: ...1 2 MADE IN INPUT 90 264V 47 63Hz 45W MAX OUTPUT 15V 650mA ve NEGATIVE AIR IN 7 Bar Max WARNING THIS EQUIPMENT MUST BE EARTHED ENGLAND S A S TYPE SAM2 Serial No PART No 2025002 _ 1 2 S A S psi bar ps...

Page 8: ...8 SAS Manifold Inlet Assembly 1 2 3 4 5 6 2 8 2 4...

Page 9: ...9 1 2 3 5 7 9 10 8 11 14 SAS GCU General Assembly Front...

Page 10: ...10 4 6 1 2 8 9 10 11 12 13 7 14 15 16 17 SAS GCU General Assembly Back...

Page 11: ...11 SAS GCU Overall Dimensions...

Page 12: ...el Elbow 8mm 4 11 9000016 Circuit Breaker 0 6A 2 12 9001508 Straight 1 4 BSPMT 10mm OD Tube PI 1 13 9000021 Terminal Earth Post 1 14 9000012 Connector Socket Insert 3 PIN E 1 2 15 9000011 Connector Pl...

Page 13: ...BLY Part No 3025003 NOZZLE LOCK NUT ASSEMBLY Part No 3025006 1 NOZZLE LOCK NUT 2 O RING BS127 WHITE Part No 9001805 3 O RING BS129 RED Part No 9001806 3 2 1 55 305 4 5 4 NOZZLE Part No 3025011 20 MOUN...

Page 14: ...with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The...

Page 15: ...be grounded 8 The cone must be attached to earth 9 Keep the spraying area clean Remove all unnecessary metal components 10 After fixing the the electrostatic generating head in place inside the drum F...

Page 16: ...ain the electrostatic generating unit s spray nozzel is installed correctly There are inserts on the spray nozzle which rest on the electrostatic generating head If fitted incorrectly the locking ring...

Page 17: ...ered to the spray head QUALITY ADJUSTMENT Adjust the spraying parameters ON THE FRONT OF THE CONTROL Material flow rate Pressure regulator Item 1 Page 9 Adjust by turning clock wise for more air anti...

Page 18: ...t toxic cleaning agents Do not use chlorinates Dry the spray head carefully and thoroughly with air PROCEDURE 1 Turn the power supply ON OFF switch to OFF position 2 Hose down the complete system in s...

Page 19: ...d 6 Re connect the three pin plug and cable assembly to the power source 7 Re connect the ground wire to an earth connection 8 Re connect low voltage cable between SAS control and electrostatic genera...

Page 20: ...he dispensing hopper 1 Injector blocked Unscrew injector wash down and blow dry thoroughly Re fit injector 2 Injector loose fitting Check injector is screwed up to maximum and is fully closed and tigh...

Page 21: ...Dust in the air Dusting 1 Electrostatics are not turned on Turn on the at the control 2 The low voltage cable not connected or is damaged Replace cable if needed This cable must be supplied by SAS 3...

Page 22: ...river tip between the fingers With the handle end pointing towards the generating head about 1mtr Away move towards the electrode at the end of the electrostatic generator and you should see a strong...

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