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Finally, the center pin of each rotary is longer than the others. You can snip 
this off with cutters after soldering.

Binding Posts

If you’re installing the decade resistance in an enclosure, skip ahead 
to the next section. You’ll mount the jacks to the enclosure, rather 
than the PCB!

Before we install them, let’s take a moment to look at how the banana jacks 
go together. The back side of the jack is threaded, with a large nut that 
holds the jack in place. However, this only provides the mechanical 
mounting of the jack. If you look closely, there are a pair of smaller nuts on 
the tail of the jack. The outer of these nuts is for electrical connection, and 
the inner nut holds the jack together. To use the jack, we first need to make 
sure that the inner nut is snug against the body so the jack doesn’t come 
apart. We’ll then use both the mounting and electrical connections.

Even though there are red and black jacks, the decade box has no specific 
polarity - it doesn’t matter which one is mounted in which hole. The color 
coding is just a convention that can be useful to trace connections on a 
busy workbench.

First, remove the larger nut from the jack, then insert the jack through the 
PCB, and reinstall the nut. Take care to not over-tighten, or you can strip 
the plastic threads.

Once the jack is securely mounted, take a 2 inch piece of solid-core wire, 
and strip the ends. Bend one end into a question-mark shaped curl.

Page 7 of 16

Summary of Contents for Decade Resistance Box

Page 1: ...own as decade boxes because they have controls that correspond to the digits in a decimal number a control for the ones position a control for the tens position a control for the hundreds position and...

Page 2: ...mall Philips Screwdriver A few inches of solid core hookup wire Safety Glasses Magnifying glass or Loupe PCB Vise or Third Hand Volt Meter Optional Materials The decade box can be assembled to fit in...

Page 3: ...l Marking The PCB for the decade resistance does double duty as a drilling template Each of the holes needed in the enclosure has a matching hole in the PCB To use the template tape the PCB onto the e...

Page 4: ...to larger ones We began with a 1 8 bit to make pilot holes on each of the center punch marks then worked progressively up to larger bits The five holes for the rotary switches should be drilled to 3...

Page 5: ...are placed on the top of the board which is marked with symbols for each component tick marks for the resistors and oblong outlines for the rotary switches The components are soldered to the back of...

Page 6: ...imeter to verify their value Soldering Rotary Switches After the resistors are in place install the rotary switches The rotary switches fit within the matching outlines on the board The footprint is s...

Page 7: ...e nuts is for electrical connection and the inner nut holds the jack together To use the jack we first need to make sure that the inner nut is snug against the body so the jack doesn t come apart We l...

Page 8: ...r end of the wire to the nearby PCB pad With the first jack mounted repeat this for the other jack With all of this complete your decade box should look like this Installation In Enclosure If you have...

Page 9: ...r them in place Carefully pull the wire slack through the holes as you slide the PCB into the enclosure The rotary switches will protrude through the corresponding holes in the enclosure and the tails...

Page 10: ...ick test if we were going to try to hit all possible settings so we ll use a streamlined approach instead We ll verify that every switch and every resistor is properly installed and functional If they...

Page 11: ...resistors but they are significantly more expensive than the 1 ones 3 Third the accuracy and precision of the multimeter itself will show some variance How It Works Resistors placed in series are add...

Page 12: ...hat the maximum voltage across the decade resistance is the difference between the positive and negative supply rails For some common supply voltages we ll calculate the resistance that draws 1 4W Sup...

Page 13: ...r DC source on the left powering the top and bottom of the diamond At the center of the diamond between points A and B is a voltmeter The diamond drawing obscures what s really happening in the circui...

Page 14: ...0 001 At that point the value of the decade box matched the value of the unknown resistor As you can see we measured 9 960 The mystery resistor was probably a 10K 5 tolerance resistor In practical ter...

Page 15: ...n of the amplifier is configured with a pair of resistors The gain factor for the amplifier is 1 Rf Rs For a given pair or resistors we can calculate the gain factor for example if both are 10K the eq...

Page 16: ...ion inverts the signal at it s output a situation that can be solved in software but is also somewhat counter intuitive Resources and Going Further Decade boxes are handy to have on your workbench you...

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