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Before we move on to some example applications of the decade resistance, 
let’s take a closer look at the components, because they place some limits 
on the decade box.

With modern, low-voltage electronics, we often operate under the 
assumption that we aren’t using much power, or passing much current. 
Sometimes we are reminded of the power or current involved when things 
heat up, reset mysteriously, start to smell hot, or catch fire.

To help avoid those situations, let’s explore the main constraints of the 
decade resistance.

Resistors

The first place to look is the resistors. The resistors are rated to dissipate 
up to ¼ W each. This might not seem like much, but for many circuits, it’s a 
reasonable upper limit. Let’s examine the reasons a little more closely.

We know that power in Watts is calculated using.

P = IV

If we don’t know the Voltage or Current terms, but we do know the 
resistance, we can substitute Ohm’s law in for the missing I or V term, 
resulting in

P = (V^2)/R

or

P = (I^2) * R

We’ll take a shortcut, and assume that the maximum voltage across the 
decade resistance is the difference between the positive and negative 
supply rails. For some common supply voltages, we’ll calculate the 
resistance that draws 1/4W.

Supply Voltage

R that draws 1/4W

Current Through R at 1/4W

3.3V

43.56 

Ω

75 mA

5V

100 

Ω

50 mA

9V

324 

Ω

27 mA

12V

576 

Ω

20 mA

30V 

(+/- 15V supply)

3600 

Ω

8 mA

This table can serve as a guideline for applying the decade resistance. For 
a circuit powered by a given voltage, the “R that draws 1/4W” column 
indicates the resistance below which you need to consider the power drawn 
by the box.

But this is a guideline, and not a hard rule. Some circuits use high voltage 
supplies, but don’t put the full voltage across the decade box.

Switches

Additionally, the manufacturer states that the rotary switches are limited to 
passing 300 mA.

To Summarize

If you find yourself dialing in resistances below 500 Ohms, take a moment 
to work out how much power you’ll be dissipating, and current you’ll be 
drawing. The maximum limits for the decade box are overall power 
dissipation of ¼ Watt, and the current passed of 300 mA. If you’re unsure, 
you can always use an Ammeter in series with the Decade Resistance to 
verify the current draw.

Page 12 of 16

Summary of Contents for Decade Resistance Box

Page 1: ...own as decade boxes because they have controls that correspond to the digits in a decimal number a control for the ones position a control for the tens position a control for the hundreds position and...

Page 2: ...mall Philips Screwdriver A few inches of solid core hookup wire Safety Glasses Magnifying glass or Loupe PCB Vise or Third Hand Volt Meter Optional Materials The decade box can be assembled to fit in...

Page 3: ...l Marking The PCB for the decade resistance does double duty as a drilling template Each of the holes needed in the enclosure has a matching hole in the PCB To use the template tape the PCB onto the e...

Page 4: ...to larger ones We began with a 1 8 bit to make pilot holes on each of the center punch marks then worked progressively up to larger bits The five holes for the rotary switches should be drilled to 3...

Page 5: ...are placed on the top of the board which is marked with symbols for each component tick marks for the resistors and oblong outlines for the rotary switches The components are soldered to the back of...

Page 6: ...imeter to verify their value Soldering Rotary Switches After the resistors are in place install the rotary switches The rotary switches fit within the matching outlines on the board The footprint is s...

Page 7: ...e nuts is for electrical connection and the inner nut holds the jack together To use the jack we first need to make sure that the inner nut is snug against the body so the jack doesn t come apart We l...

Page 8: ...r end of the wire to the nearby PCB pad With the first jack mounted repeat this for the other jack With all of this complete your decade box should look like this Installation In Enclosure If you have...

Page 9: ...r them in place Carefully pull the wire slack through the holes as you slide the PCB into the enclosure The rotary switches will protrude through the corresponding holes in the enclosure and the tails...

Page 10: ...ick test if we were going to try to hit all possible settings so we ll use a streamlined approach instead We ll verify that every switch and every resistor is properly installed and functional If they...

Page 11: ...resistors but they are significantly more expensive than the 1 ones 3 Third the accuracy and precision of the multimeter itself will show some variance How It Works Resistors placed in series are add...

Page 12: ...hat the maximum voltage across the decade resistance is the difference between the positive and negative supply rails For some common supply voltages we ll calculate the resistance that draws 1 4W Sup...

Page 13: ...r DC source on the left powering the top and bottom of the diamond At the center of the diamond between points A and B is a voltmeter The diamond drawing obscures what s really happening in the circui...

Page 14: ...0 001 At that point the value of the decade box matched the value of the unknown resistor As you can see we measured 9 960 The mystery resistor was probably a 10K 5 tolerance resistor In practical ter...

Page 15: ...n of the amplifier is configured with a pair of resistors The gain factor for the amplifier is 1 Rf Rs For a given pair or resistors we can calculate the gain factor for example if both are 10K the eq...

Page 16: ...ion inverts the signal at it s output a situation that can be solved in software but is also somewhat counter intuitive Resources and Going Further Decade boxes are handy to have on your workbench you...

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