Power Feed ......................................................... 54
Power Feed Controls
.......................................... 54
Threading ........................................................... 56
Power Feed Lever
.............................................. 56
Half Nut Lever
.................................................. 56
Thread Dial & Chart Overview
.......................... 56
Using Thread Dial and Chart
............................. 57
Understanding Thread & Feed Rate Chart
......... 59
Positioning Gearbox Levers
................................ 59
Repositioning Change Gears
.............................. 60
Cutting Fluid System ........................................ 61
ACCESSORIES
...................................................62
MAINTENANCE
...................................................64
Maintenance Schedule ....................................... 64
Cleaning ............................................................. 64
Maintenance Chart
............................................ 65
Lubrication ......................................................... 66
Headstock
......................................................... 66
Quick Change Gearbox
...................................... 69
Apron
................................................................ 70
Lead Screw
........................................................ 70
Ways & Slides
................................................... 70
Unpainted & Machined Surfaces
........................ 71
Ball Oilers
......................................................... 71
Change Gears
................................................... 72
Cutting Fluid System ........................................ 73
Hazards
............................................................. 73
Adding Fluid
..................................................... 73
Changing Cutting Fluid
..................................... 74
Cleaning Electrical Box
...................................... 75
Machine Storage ................................................ 76
SERVICE
..............................................................77
Backlash Adjustment ........................................ 77
Compound Leadscrew
........................................ 77
Cross Slide Leadscrew
....................................... 77
Leadscrew End Play Adjustment ...................... 78
Gib Adjustment .................................................. 78
Compound & Cross Slide Gibs
............................ 78
Saddle Gibs
....................................................... 79
Tailstock Gib
..................................................... 80
Half Nut Adjustment ......................................... 80
V-Belts ................................................................ 81
Brake Inspection & Replacement ..................... 82
Leadscrew Shear Pin Replacement .................. 85
Gap Removal & Installation .............................. 87
TROUBLESHOOTING
.........................................88
ELECTRICAL
........................................................91
Electrical Safety Instructions ........................... 91
Wiring Overview ................................................ 92
SB1016/36 Component Location Index ............. 93
SB1016/36 Electrical Box Wiring ...................... 94
SB1016/36 Electrical Box Wiring ...................... 95
SB1016/36 Electrical Box .................................. 96
SB1016 220V Spindle Motor ............................. 97
SB1036 440V Spindle Motor ............................. 97
SB1016 220V
Oil Pump Motor & Pressure Sensor ................. 98
SB1036 440V
Oil Pump Motor & Pressure Sensor ................. 98
SB1016 220V Coolant Pump Wiring ................. 99
SB1036 440V Coolant Pump Wiring ................. 99
SB1016/36 Control Panel Wiring .................... 100
SB1016/36 Spindle Rotation Switch ............... 101
SB1016/36 Power Connection ......................... 101
SB1016/36 Additional Component Wiring ..... 102
PARTS
................................................................103
Headstock Controls .......................................... 103
Headstock Internal Gears ............................... 105
Headstock Transfer Gears ............................... 107
Gearbox Gears .................................................. 109
Gearbox Controls A .......................................... 111
Gearbox Controls B .......................................... 112
Apron Front ...................................................... 114
Apron Rear ....................................................... 115
Compound Slide & Tool Post ........................... 118
Cross Slide & Saddle A .................................... 119
Cross Slide & Saddle B .................................... 120
Bed & Shafts .................................................... 122
End Gears ......................................................... 124
Motor & Lubrication ........................................ 125
Cabinets & Panels ........................................... 127
Tailstock ........................................................... 129
Thread Dial ...................................................... 131
Micrometer Stop............................................... 131
Steady Rest ...................................................... 132
Follow Rest ....................................................... 133
Brake System ................................................... 134
Electrical Cabinet & Control Panel ................ 135
Accessories ....................................................... 137
Front Machine Labels ...................................... 138
Rear Machine Labels ....................................... 139
WARRANTY & RETURNS
.................................141