Tryax TY30-VS Operation Manual Download Page 1

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Tryax Limited Jubilee Trade Centre,Jubilee Road,Letchworth Garden City,Herts,SG6 1SP,UK
Phone +44(0) 1462-481295 Fax +44 (0) 1462-685275 www.tryax.com

TRYAX

Vertical Diamond Cut Alloy Wheel Lathe

Operation Manual USA

Model:

TY30-VS

Summary of Contents for TY30-VS

Page 1: ...Jubilee Trade Centre Jubilee Road Letchworth Garden City Herts SG6 1SP UK Phone 44 0 1462 481295 Fax 44 0 1462 685275 www tryax com TRYAX Vertical Diamond Cut Alloy Wheel Lathe Operation Manual USA M...

Page 2: ...rawing 11 3 Move Store and Install the Machine 11 3 1 Pre installation Work 3 2 Unload and Moving the Machine 13 3 3 Installation Levelling 3 3 1 Machine Installation and Leveling 3 3 2 Install the Pe...

Page 3: ...killed and trained personnel 3 Operator should wear appropriate clothing during operation Do not wear loose fitting clothing and remove or cover rings and watches 4 Operators must use approved persona...

Page 4: ...oubt press the Emergency Stop Button and seek advice 1 5 Maintenance Safety Notes 1 Before performing maintenance works shut down main power supply and lock off 2 Do not leave the machine in an expose...

Page 5: ...evel inform us immediately to correct the Machine The inspection positions are shown in the figure below Measurement standard according to Machinery Directive 98 38 CE Annex I article 1 7 4 f specific...

Page 6: ...inch 508 20 Z axis Travel mm inch 457 18 Max Turning Diameter mm inch 762 30 Table Jaw Chuck Manual with Soft Jaw inch 16 3 Distance Distance from Spindle end to Table mm inch 0 457 0 18 Spindle Nose...

Page 7: ...7 2 2 Machinery Outline Scheme Diagram...

Page 8: ...8 2 3 Assembly Drawing Machine list...

Page 9: ...9 2 4 Foundation Plan...

Page 10: ...s definitions are expressed in below X axis X axis is the direction that tool post moves right left for right movement and for left one Z axis Z axis is the direction that tool post moves up down for...

Page 11: ...11 2 6 Jaw Chuck size 2 7 Tool Holder Dimension Drawing...

Page 12: ...L min of supply 3 Oils feed in required oils before starting this Machine Purpose Product name Viscosity 40 C Capacity Remark Lube oil Guide way oil 61 2 74 8 2L ISO VG68 R 68 K68 4 Precision measurin...

Page 13: ...d and Moving the Machine 1 Unload the Machine package refer to the pictures below The Machine is mounted on a stillage use forklift to unload the package from container Unload the Machine as shown in...

Page 14: ...steel bar inside the machine base See the figure below b Pass a chain through the 2 openings and loop the chain around the steel bar from both side of the machine c Then the machine can be lifted d S...

Page 15: ...achine leveling adjustment 1 Use the leveler 0 02 mm m on the center of the chuck fix the leveler on the X axis direction and manualy turn the chuck adjust the level of X axis until the air bubble in...

Page 16: ...mechanism locations are correct mechanism should be located at respective location normally d Lift the tool post head take out the supporting pads 7 Certify track lubrication Check if the lube system...

Page 17: ...se power cable with other machines Provide an independent power line for this Machine 4 Power cable s external terminals must be protected by a fuse or breaker 5 The grounding resistance should be les...

Page 18: ...fy Machine s consumption requirement 1 hp air compressor that supplies 9 0NL min is approx enough 3 Refer to the drawing below for the input points of compressed air and power supply The compressed ai...

Page 19: ...at every panel and door is closed 4 Ensure that all control switches are at good condition 5 Is there anyone in the Machine s danger area 6 Does operator wear suitable clothing and correct personal pr...

Page 20: ...not adjust it 4 2 1 Machine s Oil feed Points The following diagram presents the Machine s oil feed points While feeding or replacing oil do it at the specified oil feed points see the recommended oi...

Page 21: ...21 4 3 Chips Removal Manually clean the chips sweep the chips to the front left corner where the chip tank located...

Page 22: ...ms units and suggested maintenance schedule When performing maintenance substantially obey the methods time presented in this section 5 1 2 Machine Regular Maintenance Frequency List Machine regular m...

Page 23: ...cal components M H Y Lock up devices in electric box M H Y Other Clear jaw chuck chips D W M H Y Clear machine chips D W M H Y Clean up chips in X Z axis cover D W M H Y X axis cover oiling W M H Y Lo...

Page 24: ...erformed 08 Clean up chips in X Z axis cover DWMHY Accomplished Not performed 09 Locking tool holder and pull handle DWMHY Accomplished Not performed 10 Clean up chips sticking on tool holder DWMHY Ac...

Page 25: ...performed 23 Anchor bolts antirust oiling MHY Accomplished Not performed 24 Clean up chips in flexible shielding tube MHY Accomplished Not performed 25 Check if the piping layout inside shield tube i...

Page 26: ...ubricating time Intermediate time Maximum flow rate Maximum pressure JY19B 1 99 sec 1 99 min 180 c c min 8 kg cm2 Floating ball switch Oil tank capacity Three phase voltage Motor output power Connecto...

Page 27: ...omatically 3 Oil output point each oil output point applies the volume distribution valve each output point follows the designed oil output flow rate using different distribution valve 3 Note 1 This M...

Page 28: ...ogged 7 Pump parts fault 8 Pipe leaks 1 Clean up or replace pipeline 2 Change to approvedoil 3 Remove clogging 4 Feed oil 5 Replace 6 Remove clogging 7 Repair 8 Replace pipeline 2 Alarm appears 1 Pres...

Page 29: ...d system parts fault 6 Replace 7 Replace 8 Check motor load wire connectors and overload protection relay clean up motor external surface 9 Replace 3 X axis Z axis is not lubricated 1 Fuse is burnt 2...

Page 30: ...30 6 2 Quick Wear Part List...

Page 31: ...31 7 Machine Parts List...

Page 32: ...M10x40 Purchase products 2 9 BH30216080 Tapered roller bearings 30216 Purchase products 1 10 BH30215075 Tapered roller bearings 30215 Purchase products 1 11 YF04015058 Precision lodnuts YSF Purchase...

Page 33: ...Purchase products 44 26 NC0020 Hit the block Purchase products 2 27 WL30VSB006 Linear Guides support base BF20 Purchase products 1 28 WL30VSEC006 Hit the block fixing plate SS41 2 29 WL30VSB007 Linear...

Page 34: ...34...

Page 35: ...ll screw Purchase products 1 10 XE00M05BE0 Briquetting Purchase products 28 11 TB01020 C type buckle Purchase products 1 12 WL30VSC006 Bellow Covers Purchase products 1 13 AM8043 Servomotor Purchase p...

Page 36: ...36...

Page 37: ...SH013 Tool mounting block SS41 2 5 WL30VSH014 Cutters Purchase products 1 6 WL30VSH018 Probe handle SS41 1 7 WL30VSH021 Probe socket SS41 1 8 WL30VSH023 Tool positioning sheet metal SS41 2 9 WL30VSC00...

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