Sony UP-D70XR Service Manual Download Page 6

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Summary of Contents for UP-D70XR

Page 1: ...DIGITAL COLOR PRINTER UP D70XR SERVICE MANUAL Volume 1 1st Edition ...

Page 2: ...rden Um die Gefahr eines elektrischen Schlages Feuergefahr und Verletzungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réd...

Page 3: ...echanical Operation 3 1 Motor 3 1 3 2 Timing of Mechanical Operation 3 1 3 3 Mechanical Section Outline 3 3 3 4 Position and Function for Sensor 3 4 3 5 Printing Operation Description 3 5 3 6 Timing for Bar Code Detection 3 11 4 Circuit Operation Description 4 1 SY 270 Board MEC 11 Board Circuit Operation Description 4 1 5 Service Mode 5 1 Service Mode 5 1 5 2 Adjust Mode 5 9 5 3 FMY Printing 5 11...

Page 4: ...2 UP D70XR 6 Troubleshooting 6 1 Mechanical Section 6 1 6 2 Electrical Section 6 3 ...

Page 5: ...ng manual is provided Service Manual Vol 2 Part No 9 955 293 21 for J UC CE Contains the semiconductor pin assignment spare parts block diagrams schematic diagrams and board layouts Instruction Manual Part No 3 868 050 11 This manual describes the information required for the actual management and operation of this unit Service Manual UPK 8802RT RASTER INTERFACE KIT Part No 9 974 788 01 for J CE 9...

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Page 7: ...1 1 UP D70XR Section 1 Operating Instructions Reprinted from the operating instructions Digital Color Printer Operating Instructions Page 2 US 1999 Sony Corporation UP D70XR 3 868 050 11 1 ...

Page 8: ... STAR Partner Sony Corporation has determined that this product meets the ENERGY STAR guidelines for energy efficiency Outline of the International ENERGY STAR Office Equipment Program The International ENERGY STAR Office Equipment Program is an international program that promotes energy saving through the use of computers and other office equipment The program backs the development and disseminat...

Page 9: ...ed Cross reference Throughout this manual you will find the references to other sections of the manual that contain related information Important note Be sure to read the sections of the manual marked They explain points that you should be aware of to operate the printer correctly and prevent malfunctions Trademarks Macintosh is the trademark of Apple Computer Inc USA Windows and Windows95 are the...

Page 10: ... to open it when loading an ink ribbon cassette 4 PRINT QTY quantity button 23 Press this button to display or close the print quantity setting menu in the printer window display 5 Printer window display Displays the status messages In menu operation the PRINT QTY print quantity setting menu COLOR ADJUST printout adjust menu GRAY ADJUST gray balance adjust menu GAMMA ADJUST gamma curve selection m...

Page 11: ...ilter Bottom cover 1 Thermal Head Cleaning Kit 1 CD ROM 1 Operating Instructions 1 Warranty Card 1 Registration card SOFTWARE LICENSE AGREEMENT AC power cord 1 9 Preparation Assembly Mount the supplied ink ribbon holder paper tray paper cover bottom cover and fan cover Note You cannot mount the ink ribbon holder when the thermal head is locked Before assembling turn on the power of the printer The...

Page 12: ...d vice versa Cable connection requirements vary depending on computers and peripherals For the details of your installation please refer to the manuals for your computer and peripherals When connecting a printer via the parallel interface Parallel data cable shielded type 11 Preparation Note If the printer is connected at the physical end of the SCSI bus set the built in terminator to ON on this p...

Page 13: ...te Operate the printer only on 120 V AC 50 60 Hz Connections Continued 13 Preparation Setting the SCSI Device Type You need to set the SCSI Device Type if an error for IOS VXD occurs when the printer is connected to the computer with Windows 95 Or obtain the updated IOS VXD device driver and install the device driver in your computer 1 While pressing the MENU button turn on the power or the printe...

Page 14: ... ribbon compartment Notes When you use the printer at the first time the thermal head was locked at the factory Turn on the printer first to unlock the thermal head then start to load an ink ribbon cassette See page 31 Once an ink ribbon has been completely used replace it Ink ribbons are not reusable Do not rewind the ink ribbon for reuse Do not touch the ink ribbon or place it in a dusty locatio...

Page 15: ...acks Read the instructions described in To load the blue thermal file on page 19 instead of the instructions in step 2 1 Push PUSH on the paper tray The paper tray is ejected 2 Open the tray cover and place the print paper in the paper tray Notes The number of the print paper is the same as the number of the print paper that one roll of the ink ribbon can afford Usually the ink ribbon and paper ha...

Page 16: ...d the squared off corner of the film sheets meets the caution labels attached to the side and bottom of the paper tray Note If you place the thermal film sheets in the paper tray with its printing surface facing up the error message REMOVE PAPER AND PRESS appears when printing In such a case remove the film sheet which was not ejected from the printer Be sure to place the thermal film sheets prope...

Page 17: ... of the printer is pressed YEL LOW QTY 1 PR I NT I NG 3Depending on the size of image type of ribbon and or resolution mode it takes about one to two minutes for a printout to emerge from the paper outlet Once printing has been completed the printer returns to standby status A4 QTY 1 READY Notes Do not pull the paper out till the printer finishes printing To prevent paper jamming do not allow more...

Page 18: ...w display COLOR 1 0 0 PR I NT QTY 1 2 Set the quantity with the ı or button ı The number increases The number decreases When you keep the button pressed the number changes quickly COLOR 1 0 0 PR I NT QTY 1 2 3 To exit from the print quantity setting menu press the PRINT QTY button again The printer window display returns to standby status and you can print the number of copies of the renewed setti...

Page 19: ...st the level for RED GREEN and BLUE of the color DARK and LIGHT of the tone and GAMMA of the half tone between 32 to 32 The center of the graph and the value 0 is the standard level Increases the level ı Decreases the level The sharpness can be adjusted among 4 levels NONE LOW MIDDLE HIGH Default level or preset level 1 4 2 3 25 Operation a When you press Example To set the level of DARK to 12 Pre...

Page 20: ... No 0 to No 36 2 Select the printout pattern No which had the best gray adjustment among the patterns printed 3 If you cannot find a proper one open the GrayADJ 2 file in the Image folder and make a printout of the gray adjustment patterns from No 37 to No 72 4 Select the printout pattern No which had the best gray adjustment among the patterns printed 5 Press the MENU button Note If you do not pr...

Page 21: ...eration Setting the Margin Print Option You can set whether the top and bottom margins of the printout are to be printed or not when using the UPT 731BL blue thermal film Notes The next printout will be printed with the values newly set by the following procedure This setting is effective only when using UPT 731BL blue thermal film This setting does not affect other printing packs 1 Press the MENU...

Page 22: ...tion forms turn off the power and leave the printer to stand for at least one hour If the printing pack is subjected to wide and sudden changes in temperature condensation may form on the ink ribbon or paper inside This will cause the printer to malfunction Also if the printing pack is used in this state spots are likely to appear on the printout To store a half used printing pack replace it in it...

Page 23: ...ow display and you cannot make printouts Color Printing Pack UPC 8811 Contains color ink ribbon and paper Color ink ribbon 1 roll Letter size paper 100 sheets Color Printing Pack UPC 8817 Contains color ink ribbon and paper Color ink ribbon 1 roll A4 size paper 100 sheets The size is little larger than A 4 size paper This paper allows you to make the printout of the A 4 size B W Printing Pack UPC ...

Page 24: ... switch of the printer is not set to ON n Set the POWER switch of the printer to ON If the power switch is set to ON once set it to OFF then to ON again page 6 Connections may not be correct n Make connections correctly page 12 An error message appears on the printer window display n Take remedies according to Error Messages page 35 An ink ribbon cassette and print paper are not loaded n Load an i...

Page 25: ...nd ink ribbon page 33 The mechanical trouble occurs in the printer n Turn off the power once and then turn it on If the message will still remain in the printer window display turn off the power immediately and contact your Sony dealer 37 Others If the Paper Jams If the paper jams printing stops and the error message stating CHECK PAPER AND PRESS or REMOVE PAPER AND PRESS appears on the printer wi...

Page 26: ... Ink ribbon holder 14 Interface parallel 10 34 SCSI 11 34 L LIGHT 25 Loading the print paper 17 M Memory storing image data 21 MENU button 13 24 26 28 29 Mounting paper tray and cover 9 P Paper cover 9 Paper jams 37 Paper outlet 20 Paper tray 9 17 18 Parallel interface 10 34 Picture memory 34 Picture size 34 Power consumption 34 Power requirements 34 Precautions 30 Cleaning 31 Condensation 30 Inst...

Page 27: ...1 21 UP D70XR 80 Divers Sony Corporation Printed in Japan ...

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Page 29: ...vice Information 1 Screw BVTT 3 x 6 6 4 2 Fan bracket 1 Screw BVTT 3 x 6 5 Remove axes of head guide M assembly from head driving arm F R 3 32 core flat type wire 6 pin connector Remove two springs from axises of head guide M assembly GND 9 Remove the thermal head 7 Turn the head assembly over 8 Two screws PSW 3 x 14 ...

Page 30: ... the four screws PSW 3 x 8 on the heat sink and finely adjust its position 2 When Replacing EEPROM or MEC 11 Board When replacing EEPROM or MEC 11 board that has EEPROM content of EEPROM is indefinite value Each kind establishment value is needed to return at initial value Adjustments should be needed 1 EEPROM reset After entering in service mode EEPROM should be reset 2 Adjustments After entering...

Page 31: ...R 2 2 Location of Main Parts Thermal head SE 503 Switching regulator IF 610 MEM 96 FMY 15 SY 270 SE 504 SE 498 SE 497 SE 507 SE 506 SU 48 MEC 11 SE 502 Liquid crystal indication panel unit SU 49 SE 505 SU 50 SU 51 ...

Page 32: ...n cover 7 Fan filter 2 Ribbon cartridge 1 Open the ribbon door 3 Paper delivery tray 4 Paper supply tray 5 Bottom cover 4 Open the ribbon door 5 Two screws BVTT 3 x 20 6 Two screws BVTT 3 x 6 8 Front panel assembly 3 Connector CN6 22 pin 7 Two screws BVTT 3 x 6 1 Four screws M3 fixing case 2 Top cover ...

Page 33: ...crew BVTT 3 x 6 2 Paper delivery slope 3 Three connectors CN4 24 pin CN5 24 pin CN7 32 pin Note The 32 pin connector should be diconnected and connected visually 8 Mechanical main unit 7 Three screws BVTT 3 x 6 5 Connector CN410 9 pin 6 Two screws BVTT 3 x 6 3 PS blind plate 2 IF 610 board 3 FMY 15 board Rear panel 5 Four screws BVTT 3 x 6 4 Two screws BVTT 3 x 6 1 Eight screws BVTT 3 x 6 6 ...

Page 34: ...onnector CN3 10 pin 4 Power load 2 Screw BVTT 3 x 6 3 Remove the switching regulator from two hooks as indicated by arrow A Hooks Note Remove the rod stopper with care A 3 Remove the partition assembly from two hooks as indicated by arrow A 1 Screw BVTT 3 x 6 2 Two screws BVTT 3 x 6 Hooks A ...

Page 35: ... BVTT 3 x 6 5 Fan 3 Fan bracket 4 Two screws BVTT 3 x 6 1 Connector CN703 2 pin CN406 15P CN404 8P CN409 3P CN407 5P CN403 6P CN408 3P CN405 11P 1 Seven connectors 7 Four screws BVTT 3 x 6 5 Seven screws BVTT 3 x 6 2 Two screws BVTT 3 x 6 3 MEC 11 board 4 Connector Thermal head 8 Corner T 6 Top plate ...

Page 36: ...epping motor as indicated by arrow A then remove Note When assembling stepping motor hook the timing belt Timing belt 3 Screw BVTT 3 x 6 1 Tension coil spring 2 Screw BVTT 3 x 6 A 3 Motor bracket K assembly 2 Two screws BVTT 3 x 6 1 Screw BVTT 3 x 6 5 DC motor assembly 6 Worm assembly 7 Worm shaft 4 Two screws BVTT 3 x 5 ...

Page 37: ...mbly 6 Head drive shaft assembly 1 Screw BVTT 3 x 6 code drive assembly 2 Bearing L 3 Lock washer worm wheel 4 Capstan drive cam parallel pin bearing L 5 Tension coil spring 5 DC motor assembly 6 Worm assembly 7 Worm shaft 4 Two screws PS 3 x 5 3 Motor bracket T assembly 1 Screw PS 3 x 5 2 Three screws BVTT 3 x 6 ...

Page 38: ...stopped during yellow printing 1 Hang the timing belt to capstan pulley 2 Hang the pulley of stepping motor to the belt and while the axis of mechanism deck matches to the hole Peripheral is up of motor bracket P hang the claw of motor bracket to the mechanism deck Turn clockwise When the claw is not hanged turn the paper delivery roller 3 Hang the tension spring to mechanism deck 4 Make sure that...

Page 39: ...DC motor 1 Home position 2 Printing position 3 Paper feed position Control of bar code detection 1 Bar code detection possible 2 Bar code detection impossible Drive of separation roller 1 Pressure 2 Release 3 2 Timing of Mechanical Operation Mechanical operation separates thermal head UP DOWN operation for four positions The following three operations are performed one motor Head drive motor by as...

Page 40: ...e Delivery paper 1 MIDDLE OFF ON 1 MIDDLE ON Possible Printing end 0 UP OFF ON 0 DOWN OFF Impossible Thermal head UP Thermal head is separated largely from platen MIDDLE Thermal head is separated little from platen DOWN Thermal head is pressed to platen Capstan ON Pinch roller is pressed to capstan OFF Pinch roller is separated from capstan Delivery roller ON Delivery pinch roller is pressed to de...

Page 41: ...an 21 Bar code detection gear 4 Ribbon supply motor 13 Paper delivery guide 22 Torque limiter for separation roller 5 Paper feed motor 14 Paper delivery pinch roller 23 Separation roller 6 Paper feed lever motor 15 Paper delivery roller 24 Paper feed lever 7 Fan for head cooling 16 Paper feed roller 25 Paper feed tray 8 Thermal head 17 Pick up roller 26 Paper 9 Head drive cam 18 Ribbon guide rolle...

Page 42: ...on detection of paper feed lever 7 PATH 1 sensor Interrupter Abnormal detection of stepping motor 8 Supply FG sensor Interrupter Detection of ribbon rotation sending quantity and diameter 9 Ribbon code sensor Transmission Beginning detection of ribbon 10 Take up FG sensor Interrupter Detection of ribbon rotation sending quantity and diameter 11 Cassette eject sensor Interrupter Detection whether r...

Page 43: ...r feed lever is set to UP position and head is set to MIDDLE position Ribbon cassette and paper feed tray can not be removed Ribbon take up motor is rotated ribbon is rewound if starting mark comes count of ribbon quantity is set to 100 Ribbon diameter is calculated from take up and supply FG sensors count quantities between two ribbon codes before yellow ribbon If ribbon is stopped before coming ...

Page 44: ...er is fed by turning the ribbon take up motor while ribbon is moved When paper comes to the paper edge sensor ribbon take up motor is stopped and then paper is sent by paper feed motor to paper delivery roller And the ribbon is more sent approximately 10 mm and paper feed roller is stopped The slacken of the ribbon is taken by ribbon supply motor paper is transported 10 and a few mm by rotating li...

Page 45: ...ribbon code While ribbon is back tensioned by ribbon supply motor picture comes to center of the paper by operating the paper feed roller and capstan after that the head is pressed to platen Fig 6 7 Yellow printing Ribbon take up and ribbon supply motors are rotated so that tension becomes calculated value from ribbon diameter After capstan is rotated 1mm without loading yellow color printing is p...

Page 46: ... of printing paper overs the pass changing point Head is set to MIDDLE position Ribbon take up motor is rotated reversely little to slacken the ribbon Paper is rewound about 20 mm by ribbon supply motor with back tension ribbon and paper after are peeled off Fig 8 9 Return of paper beginning detection of magenta ribbon In case ordinary paper while ribbon is sent to next ribbon code the paper is re...

Page 47: ...enta printing head is set at MIDDLE position Ribbon is slackened by little rotating reversely ribbon take up motor While ribbon is tensioned toward rear by ribbon supply motor paper is returned 20 mm ribbon and paper after printing are peeled off 12 Return of paper and beginning detection of cyan ribbon Same as Fig 8 operation description is same as 9 13 Cyan printing Same as Fig 9 operation descr...

Page 48: ...r by rotating paper feed motor 300 ms correctly After that paper feed lever is moved to MIDDLE and paper feed motor is rotated 400 ms reversely Furthermore paper feed lever is moved to UP paper feed motor is rotated 200 ms reversely This means that papers out of paper feed tray are returned to the paper feed tray This means to prevent slack of rear portion of remaining paper in the paper feed tray...

Page 49: ...ned on except above condition after that ribbon cassette and paper feed tray are inserted 3 Once ribbon cassette is removed and when it is inserted again Operation of bar code detection 1 Paper feed lever is moved to printing position 2 Paper feed roller is rotated reversely bar code ring is rotated by engaging bar code detection gear 3 Bar code sensor detects the bar code ...

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Page 51: ... to each circuit board transmission control between each circuit boards control of key LCD indication Mechanism control section control of each motor process of each sensor Thermal head control section gamma correction head voltage control data transmission from memory picture quality correction PQC IC head data transmission MEC 11 board is composed by drive IC of each motor sensor detection circu...

Page 52: ...circuit board When SY 270 board is rising nRESET and nSTNBY are set to L and sent them to each circuit board CPU in order to stand by hardware The program is sent to SRAM of each circuit board Following figure is chart for sending from SY 270 board to IF 610 board SEL 4 ...

Page 53: ... shown below and is switched by control line B0 and B1 from CPU For detail of SY 270 board address map is shown below 0000H through F3FFH Program F400H through F5FFH Control line s 0 Gamma selection PQC IC s 1 VDC IC F600H through F6FFH Control line s 0 GRAY SRAM s 1 PQC IC F700H through F703H IC105 bus control F710H through F713H IC106 motor sensor F720H LCD F730H through F731H Average resistance...

Page 54: ...nARB to L 2 SY 270 board ensures nARB to L SY 270 board stops rotation of nSEL and lowers nRTS 3 Child board sends the data 1byte 4 SY 270 board rises RTS child rises nARB 5 When nARB is risen SY 270 board performs rotation again When transmitting SY 270 board data Child 1 SY 270 board stops rotation by child which want to send nSEL 2 SY 270 board sends 1byte data 3 Child board rises RTS CTS is ri...

Page 55: ...y information Following figure is key control timing chart Right side table is key matrix KEY_EN0 KEY_EN1 KEY_DAT0 MENU RIGHT KEY_DAT1 QTY LEFT KEY_DAT2 PRINT UP KEY_DAT3 STOP DOWN e LCD control Control wire of LCD module is eleven of D0 7 R R nW nE Data wire of D0 7 is connected to data bus via mutual toward buffer of IC107 ...

Page 56: ...ositions home paper feed paper sending printing CN4 10 11 Drive IC is IC102 MEC 11 board CN4 10pin CN4 11pin UP 1 0 DOWN 0 1 BRAKE 1 1 OTHERS 0 0 c Paper feed lever motor drive This motor performs paper feed lever up and down Paper feed lever has three positions home printing paper feed CN4 8 9 Drive IC is IC105 MEC 11 board CN4 8pin CN4 9pin UP 1 0 DOWN 0 1 BRAKE 1 1 OTHERS 0 0 d Paper feed rolle...

Page 57: ...ard CN4 14pin CN4 15pin IC106 9pin IC106 13pin IC101 46pin FW Feeding direction 1 PWM 1 0 PWM BW sending direction PWM 1 0 1 PWM BRAKE 1 1 1 1 X OTHERS 0 0 0 0 0 g Fan motor drive Fan motor operates during printing and the time when head cooling is needed CN4 16 h Take up supply ribbon FG sensor CN5 8 9 Function These FG sensors detect each rotation of take up or supply motor Level Rectangle wave ...

Page 58: ...When depressing the sensor indication is H Check method Self diagnosis m Load FG sensor CN4 18 Function This sensor detects rotation of load motor Level Rectangle wave output Check method Self diagnosis n Head home position sensor CN5 4 5 Function This sensor detects position of thermal head Level Refer to lower table Check method Self diagnosis Head position Home sensor Position sensor Home posit...

Page 59: ...ce is set to obtain the most suitable luminance quantity When reading ribbon code every time the threshold level value for judging L or H is changed to the most suitable value Level Reflection portion of bar code is L black portion is H Check method Ribbon cassette with bar code is inserted and make sure that ribbon error is not indicated It can not be obtained by self diagnosis If ribbon error is...

Page 60: ...unction This is a transmission type sensor that detects paper kind after feeding paper Pair LED luminance is set to obtain the most suitable luminance quantity When reading ribbon code every time the threshold level value for judging L or H is changed to the most suitable value Level Ordinary paper is H OHP is L Check method Make sure the threshold level transmit the paper and make sure sensor the...

Page 61: ... store correction and outputs to the next with 1 line delayed Gamma correction curve is stored at flash memory IC112 When printing gamma curve is selected and stored at IC204 by temperature of the time and a kind of paper c Resistance value correction This is composed by two ROMs IC205 Resistance value data of the head and IC206 Resistance value correction curve d Drive IC IC208 to 210 output requ...

Page 62: ...d voltage is not always stabilized by heat store of the head or difference between papers When head voltage is less than 16V or more than 23V the head or power supply is abnormal g Head control section timing chart nHED_ACTV0 BUS IC204 nDREQ IC307 BUS nDACK BUS IC307 DCK0 BUS IC204 MDB0 7 BUS IC204 PRNT_PLS0 CPU IC204 nHED_ACTV1 IC204 IC208 210 nDREQ1 IC204 IC208 210 nDACK1 IC204 IC208 210 nHED_LA...

Page 63: ...ignal 17 nRD O Read signal 18 nIRQ0 I DREQ break into 19 B2 O Bank switch of flash memory 20 nDACK I O Print data acknowledgment 21 KEY_EN0 O Hi Z Key scan 22 KEY_EN1 O Hi Z Key scan 23 KEY_DAT0 I Key data 24 KEY_DAT1 I Key data 25 KEY_DAT2 I Key data 26 KEY_DAT3 I Key data 27 RS O LCD 28 R_nW O LCD 29 AVss Ground of A D conversion 30 RBN_CD_SENS I Input of ribbon code sensor 31 BCD_SENS I Input o...

Page 64: ...Address 54 A9 O Address 55 A8 O Address 56 Vss GND 57 A7 O Address 58 A6 O Address 59 A5 O Address 60 A4 O Address 61 A3 O Address 62 A2 O Address 63 A1 O Address 64 A0 O Address 65 D0 I O Data 66 D1 I O Data 67 D2 I O Data 68 D3 I O Data 69 D4 I O Data 70 D5 I O Data 71 D6 I O Data 72 D7 I O Data 73 Vss GND 74 DI I Control line of EEPROM 75 CLK O Control line of EEPROM 76 LD O Control line of EEP...

Page 65: ...e for transmission in printing 11 PRE_HEAT O Preheat control line 12 EXTRA O 13 CK_SEL O Head control clock select 14 SEL0 O Daughter board select signal 15 SEL1 O Daughter board select signal 16 SEL2 O Daughter board select signal 17 NC 18 nC_RESET O Daughter board CPU reset 19 nSTNBY O Daughter board CPU stand by 20 nSTRB O Daughter board clock for program transmission 21 nCTS_CLR O nCTS_LATCH C...

Page 66: ... bus 42 MDB1 I O Main data bus 43 MDB0 I O Main data bus 44 nRD I Read signal c PPI IC106 Port map Terminal Signal line name I O Function 1 NC 2 nCS I Tip select 3 GND GND 4 A1 I Address 5 A0 I Address 6 nPQC_RESET O PQC IC reset 7 ALRM_LED O Alarm LED 8 FAN_MTR O Fan motor 9 SPLY_MTR0 O Supply motor 10 HED_MTR0 O Head motor 11 HED_MTR1 O Head motor 12 TKUP_MTR0 O Take up motor 13 SPLY_MTR1 O Supp...

Page 67: ...sensor 23 Vcc Power supply 24 D7 I Data 25 D6 I Data 26 D5 I Data 27 D4 I Data 28 D3 I Data 29 D2 I Data 30 D1 I Data 31 D0 I Data 32 RESET I Reset High active 33 NC 34 NC 35 nWR I Write signal 36 ARM_MTR1 O Paper feed lever motor 37 ARM_MTR0 O Paper feed lever motor 38 LOAD_MTR1 O Paper feed motor 39 LOAD_MTR0 O Paper feed motor 40 CAP_MTR_A O Capstan motor 41 CAP_MTR_B O Capstan motor 42 CAP_MTR...

Page 68: ...Sensor defective 5 Mechanism section which interrupts the photo interrupter does not operate smoothly 6 Paper is curl largely c RIBBON and PAPER MIS MATCH Detection sensor OHP sensor Interructive type and bar code sensor Reflection type Cause A kind of paper detected by ribbon cassette and a kind of paper detected by bar code sensor are not coincide Symptom 1 A kind of ink ribbon and a kind of pap...

Page 69: ...Take up ribbon motor does not operate 6 Take up ribbon motor rotate slowly f HEAD IN COOLING HEAD IN HEATING Detection sensor Head thermistor Cause Head temperature is less than 15 dC or more than 60 dC Symptom 1 Head temperature is over than possible printing temperature range 15 to 60 dC 2 Head thermistor defective 3 Head harness defective g HEAD CABLE NOT CONNECTED This is not described in user...

Page 70: ... both FG sensors during printing Symptom 1 Paper is stopped by some reason 2 Abnormal occurs at ribbon 3 Sensor defective Detection sensor Nothing Cause When turning the unit ON it is judged that paper remains in the unit EEPROM memories that the unit is turned OFF during previous printing Symptom 1 The unit was turned OFF during previous printing 2 EEPROM defective 3 EEPROM is not initialized i R...

Page 71: ... and keys on the front panel are depressed In service mode ordinary operations are possible Service mode can be released by turning off the power switch 3 Content When entering the service mode LCD indication becomes as follows READY A4 QTY 1S OR LET In above condition entering in menu by pressing MENU key COLOR ADJUST Adjustment of R G B DARK LIGHT SHARPNESS GAMMA or selection of lamination patte...

Page 72: ...Numerical value indication Electric potential of sensor is obtained by 8 bit A D conversion Threshold indication is also based by 8 bit A D conversion Electric potential of each threshold level is obtained as follow expression Electric potential 5 x indication value 255 c Abnormal value In case indication value is more than 229 4 5 V or less than 25 0 5 V the value can be judged abnormal TOTAL PRI...

Page 73: ... paper 300 dpi C HATCH 300 CROSS HATCH Check for dot aspect 300 dpi CHECKER 300 CHECKER Check for discrepancy less than 1 dot width 300 dpi SKEW UP 300 SQUE UP Check for skew 300 dpi SKEW DN 300 SQUE DOWN Check for skew 300 dpi WINDOW 300 WINDOW Check for color mis matching 300 dpi STR STEP 150 STAIR STEP For density measurement 150 dpi COL STEP 150 COLOR STEP For density measurement 150 dpi COL B...

Page 74: ...tated reversely CAPS MOTOR while depressing key capstan motor is rotated correctly while depressing key capstan motor is rotated reversely TKUP MOTOR while depressing key ribbon motor take up side is rotated toward ribbon take up direction while depressing key ribbon motor is rotated toward rewind direction SPLY MOTOR while depressing key ribbon motor supply side is rotated toward ribbon rewind di...

Page 75: ...SENSOR Paper Edge Sensor Abnormal ERROR PAPER SIZE 0 Size 0 Sensor Abnormal SENSOR ERROR PAPER SIZE 1 Size 1 Sensor Abnormal SENSOR ERROR PAPER SIZE 2 Size 2 Sensor Abnormal SENSOR ERROR PAPER PATH 0 Path 0 Sensor Abnormal SENSOR ERROR PAPER PATH 1 Path 1 Sensor and Capstan Motor Abnormal SENSOR ERROR LOAD FG SENSOR Load FG Sensor and Loading Motor Abnormal ERROR RIBBON CASSETTE Ribbon Cassette Se...

Page 76: ...IC106 A4 6 IC106 B4 14 100E IC104 D5 17 IC106 A5 7 IC106 B5 13 100F IC104 D6 18 IC106 A6 8 IC106 B6 12 1010 IC104 D7 19 IC106 A7 9 IC106 B7 11 109 1010 In case output from other board to DKC of IC106 DIR 1 IC104 WR 27 IC104 OE 22 BUS ADDRESS CHECK OF BUF1 1011 IC104 A0 10 IC100 QA 14 IC104 A1 9 IC100 QB 13 1012 IC104 A1 9 IC100 QB 13 1011 1012 1013 IC104 A2 8 IC100 QC 12 1011 1013 1014 IC104 A3 7 ...

Page 77: ...204 A2 8 IC200 QC 12 1027 1029 102A IC204 A3 7 IC200 QD 11 1027 102A 102B IC204 A4 6 IC201 QA 14 1027 102B 102C IC204 A5 5 IC201 QB 13 1027 102C 102D IC204 A6 4 IC201 QC 12 1027 102D 102E IC204 A7 3 IC201 QD 11 1027 102E 102F IC204 A8 25 IC202 QA 14 1027 102F 1030 IC204 A9 24 IC202 QB 13 1027 1030 1031 IC204 A10 21 IC202 QC 12 1027 1031 1032 IC204 A11 23 IC202 QD 11 1027 1032 1033 IC204 A12 2 IC20...

Page 78: ...o 7 between IC106 107 108 and IC200 Or poor condition of data bus RY0 to 7 GY0 to 7 BY0 to 7 between IC102 and IC200 Or poor condition of D RAM or IC200 or IC132 peripheral 2004 Poor condition of data bus RD0 to 7 GD0 to 7 BD0 to 7 between IC106 107 108 and IC200 Or poor condition of data bus RY0 to 7 GY0 to 7 BY0 to 7 between D RAM and IC102 Or poor condition of D RAM or IC200 or IC106 107 and IC...

Page 79: ... follows ADJUST LETTER A4 Std Lami VOLT BCD D A RIBBON D A OHP D A 2 How to enter READY A4 QTY 1S or LET While ready condition of service mode above indication it is entered in ADJUST mode by depressing and keys simultaneously In ADJUST MODE usual operations are possible ADJUST MODE is released by turning off the power switch ...

Page 80: ... value that is calculated from average resistance value of the head built in the unit Head temperature 35 dC starting point when printing the ordinary paper If the most density is not obtained at this voltage fine adjustment should be performed by depressing or key Fine adjustment voltage is indicated at inside of of right side THERMAL FILM Fine adjustment of head voltage when printing the film De...

Page 81: ...ette is inserted to the unit It is adjusted by depressing key OHP D A Ensure that paper is not entered in the unit It is adjusted by depressing key 5 3 FMY Printing Test pattern printing is also performed in ordinary mode by operating front key only Color steps is written in memory by depressing both STOP and MENU keys simultaneously After that print is performed by depressing PRINT key It is diff...

Page 82: ...ma selection head voltage value luminance quantity of sensor 2 Reset when shipping product User setting value TOTAL PRINT ribbon remaining quantity are changed How to Enter After removing a ribbon cassette and a paper feed tray while depressing PRINT STOP and MENU keys simultaneously POWER switch should be turned on Content Thermal head position should be set to 1 Following values they are not adj...

Page 83: ...hould be performed not to damage the unit by vibration while its transportation 1 A ribbon cassette and a paper feed tray should be removed from the unit 2 While STOP key is depressed head position should be set at position 1 by depressing and keys simultaneously 3 Power switch should be turned off ...

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Page 85: ... Papers are sent 1 Limiter defective 1 Replace the limiter more than two sheets 2 Separation roller is slipped 2 Replace the separation roller 3 Paper is stuck on somewhere 3 Replace the paper Paper is sent slantly 1 Paper guide S of paper feed tray is 1 Replace the paper guide S bent 2 Roller is slipped 2 If the pick up roller is slipped replace it 2 If the paper feed roller is slipped replace it...

Page 86: ... 3 If the head drive arm is damaged replace the drive axis ass y 4 Head guide S defective 4 Replace the head guide S 5 Heat sink defective 5 Replace the heat sink Unevenness color in print 1 Platen defective 1 Replace the platen Horizontal toward unevenness 1 Head defective 1 Replace the head density in print Horizontal line in print 1 Dust is attached to the head 1 Clean the head with a soft clot...

Page 87: ...turning on power switch and establishing modes 1 After power switch is turned ON the indication is not appeared in the liquid crystal 2 Liquid crystal indication DIGITAL COLOR PRINTER UP D70XR are not changed b When connecting with computer 1 The unit is not recognized by the PC 2 Only poor print from PC Test pattern print is normal c When printing 1 Printing operation is done but nothing is print...

Page 88: ...ght of LCD light NO Check peripheral of IC101 on SY 270 Board YES Is TP 1 on SY 270 Board 5 V NO Check short of 5 V system in each board YES NO Check Power Supply Check CN6 or IC107 on SY 270 Board or LCD panel unit Does TP113 on SY 270 Board become H Does clock appear at TP114 on SY 270 Board YES YES Check LCD panel unit or harness NO Check peripheral of IC111 on SY 270 Board Check reset IC NO Ch...

Page 89: ...y IF 610 Board out does unit recover NO Check IC115 105 through 108 IC132 and peripheral BUS connector on FMY 15 Board YES When pulling only FMY 15 Board out does unit recover NO Check CN1 through 3 IC105 IC102 and IC307 on SY 270 Board YES When pulling both IF 610 and FMY 15 Boards out does unit recover NO Check communication part Check CPU Check IC101 on SY 270 Board DIGITAL COLOR PRINTER UP D70...

Page 90: ...d by the PC Check S300 peripheral of IC301 and peripheral of IC400 through on IF 610 board d Poor print only from PC Test pattern print is normal Check on IF 610 Board IC400 through IC105 1 through 9 IC206 1 through 9 IC401 IC402 1 through 6 ...

Page 91: ...ugh 6 more than 17 V When pulling FMY 15 Board out using only IF 610 Board is test pattern printing normal NO YES YES NO Is CN10 8 on SY 270 Board more than 1 5 V Check Power Supply YES NO NO When pulling IF 610 Board out using only FMY 15 Board is test pattern printing normal YES Check CN101 on IF 610 Board Check head control block on SY 270 Board refferring to timing chart of SY 270 and MEC 11 B...

Page 92: ...place take up motor YES Is take up motor normal There is no abnormal sound or uneveness rotation or slow rotation Mechanism failure Is CN403 1 2 on MEC 11 Board more than 20 V NO YES NO Check Power Supply A A Check drive voltage of capstan motor ...

Page 93: ...rough on SY 270 Board normal YES YES Head defective NO Check peripheral of IC210 on SY 270 Board Check peripheral harness between head and SY 270 Board or head defective YES NO Check peripheral of IC209 on SY 270 Board NO Check peripheral of IC208 on SY 270 Board NO Stain of head Is CN7 5 through on SY 270 Board normal Is CN7 1 through 4 on SY 270 Board normal ...

Page 94: ......

Page 95: ... commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 5 25 V so analog meters must have an accurate...

Page 96: ...Printed in Japan Sony Corporation 2001 4 22 Communication System Solutions Network Company 2001 UP D70XR UC CE E 9 955 293 11 ...

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