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7.0. 

DETERMINE THE BEST PIPE RUN FIRST 

 

 

COORDINATE THE PIPE RUN WITH THE BEST SOUTH FACING COLLECTOR LOCATION 
FOR THE SHORTEST RUN. 
 
IMPORTANT: SLOPE all lines to DRAIN!  As one 
form of freeze protection of your SRCC OG300 
rated system is draining the collectors, it is 
important that all pipes between the collectors 
maintain a 1/4" per foot drop to prevent water 
traps and assure that all water drains when the 
drain valves are opened on the "Quick Connect". 
 
COMMON RUNS 

In many one-story homes, the run is a simple matter of 
going up into the garage rafter area and to the roof or 
going through a wall or ceiling into the attic. 

 

Common pipe runs to the basement include runs 
adjacent to air return chases, plumbing and vent lines 
and through closets.

  In a two story house runs can 

be challenging; however often a good solution is at 
hand.

  Consult with an experienced solar installer if 

challenged with the installation. 

 

CHASES:

  Look for pipe, fireplace and duct chases 

with room around them.  The pipes can often be 
dropped down next to a duct, especially in a one-story 
house, in just a few minutes.   

 

CLOSETS:

  Sometimes the easiest way to run the 

pipes is through closets (look for "stacked" closets in a 
two-story house). Since 1/2” copper pipes are fairly 
flexible, drilling through even many shelves with an 
angle drill is easy as alignment does not have to be  
precise.   

 

NOTE: Copper pipes get harder, even brittle with 
multiple bending, bend your pipe as little as 
possible for the easiest installation!  Unroll the soft 
copper in smooth even strokes and be sure the 
connections for the collector are above the roofline 
so no water could get into the house if the 
connection leaks. 

 

DRYWALL:

  It is sometimes necessary to cut 

drywall at the floor or ceiling level in order to cut the 
holes in a fire stop. Usually this hole can be made out 
of sight in a closet. After sealing the firestop, it may 
be desirable to make the remaining drywall removable 
by putting a simple frame around it and placing it 
back in place with a few finish nails. 

 

 

INFILTRATION AND FIRE STOPS:

  In all 

situations, remember that infiltration is one  of the 
main sources of energy loss in a house. In no way 
should the installation of a solar system contribute to 
this loss!  ALWAYS seal up any holes made in the 
house envelope especially in the attic and fire stops. 
Fire stops must be properly put back in place so their 
important function is preserved.  

 

STORAGE:

  You need a storage tank that is at least 

50 gallons with a one and two collector system and at 
least 80 gallons with the three collector SRCC system. 
You will need room to work around it and space for 
the solar hardware, usually a foot on the drain side of 
the heater is adequate.  

You will need to turn the 220 

volt power to the tank element off at the Breaker to 
the tank. Be Sure to mark it with a label "Do Not 
Turn On" for protection until you are completely 
finished.

 Competely drain the tank, remove the old 

drain and install the tank "Quick Connect" 
components. 
 
The larger the water heater the better. For larger 
families, or for situations where there is a small water 
heater, adding a low cost 50-gallon or larger water 
heater and using it only for the solar can be a good 
idea. Plumbing will be required. SRCC OG300, rated 
systems must have their lower elements disconnected. 
Have 

a qualified person 

disconnect the lower 

element. You will then only be using the top element 
for backup.  If this does not work well during the 
winter, first try using water efficiency such as low 
flow showerheads and aerators and/or have a 

qualified person

 add a 220v switch to the bottom 

element.   

 

Another good plan is to  have a 

qualified person

 

install a 220v timer set to heat the water for two hours 
before you get up in the morning and for two hours 
before you get home from work.  Try turning the 
power off during sunny summer days.  You should 
have ample Hot water with 1 panel for a family of 1-3 
and with 2 panels for a family of 4 or 5 on clear 
summer days.  

 

INSULATION OF EXPOSED COPPER PIPES IS 
NEEDED.

  A MINIMUM 3/4” R-4.5 OR BETTER 

High Temperature open cell insulation IS REQUIRED 
for SRCC OG300 systems.  

Summary of Contents for Fireball 20014

Page 1: ...Options 2 0 Specifications Schematics and Components 2 1 Important Notes 2 2 Collector Location Orientation and Tilt 3 0 Overview of the Basic Installation Steps 4 0 Assembling the Collector 5 0 Colle...

Page 2: ......

Page 3: ...lines Solar loop installation parts kit including miscellaneous parts fittings screws nuts bolts etc All hardware two roof boots 6 high temp insulation Installation Manual and Operation and Maintenanc...

Page 4: ...d to the floor to facilitate adequate thermosyphon action If the electric elements are not needed the Quad Rod can use the top element hole Some soldering is required to connect the Quad Rod to the Ta...

Page 5: ...g 1 2 12 7 mm OD copper 50 15 24 m Insulation 1 2 12 7 mm ID 1 2 12 7 mm or 3 4 19 05 mm wall TUBING CONNECTION METHODS standard Type Brass Union Compression Solder for Quad Rod to tank STORAGE TANK N...

Page 6: ...ded bracket tec screws 2 Color codes roof boots 3 Collector U clips per extra collector System documents and labels Top charging fill valve V1 with cap Isolation ball valve V3 Bottom charging fill val...

Page 7: ...associated with the installation of this system Do not install this system alone be sure someone knows where you are and what you are doing at all times In all cases where a firewall drywall is penetr...

Page 8: ...can help year round performance In most areas with heavy winter overcast a solar collector s orientation on a low pitched roof can face anywhere from 45 degrees east to west of south without losing m...

Page 9: ...op filled finish insulating lines Fill Tank Element or Gas turned back on 5 0 ASSEMBLING THE COLLECTOR Split Kit Only Step One Open the collector box and assemble the collector about hour NOTE To make...

Page 10: ...ood procedure suggests that you always secure your ladder to the gutter so it does not slip Place blocks in the gutter so the weight of the ladder does not crush the gutter Protect the surface of the...

Page 11: ...ctor overhang find and mark Rafters for the Three Collector Rails shown in this picture are 3 rails for 3 collectors Use a chalk line to get the 3 rails even at the bottom Get the center rail as close...

Page 12: ...a smaller bit than the lag to prevent cracking shake shingles GETTING THE COLLECTOR ONTO THE ROOF Use wisdom when pulling collectors up onto the roof have the collector at a good angle to the roof out...

Page 13: ...MAKING TUBE CONNECTIONS The tube connections top and bottom shown in top view as 3 5 are made at the top and bottom of ONE end of the collector The connections can be at either end of the collector s...

Page 14: ...on Two Three and Four Collector Flush Mount Installations Place the first collector in place with mounting bracket tabs inserted for final assembly Tighten down the lags Place three Quick Mount clips...

Page 15: ...o drilling see Section 8 top and bottom connections NOTE sound out your roof to be sure no rafters are under where holes will need to be drilled Preposition the roof boot where it will go when the pip...

Page 16: ...me around it and placing it back in place with a few finish nails INFILTRATION AND FIRE STOPS In all situations remember that infiltration is one of the main sources of energy loss in a house In no wa...

Page 17: ...mining The Pipe Run birds eye view Look for the following Second Floor First Floor Basement vent pipe feed furnace a c return solar water tank fireplace vent pipe chase a c return chase Note solar pip...

Page 18: ...NO YES Duct Chase Solar Lines Closet Solar Lines vent line chase block and seal holes and firestops chase cut hole to access firestop seal and replace...

Page 19: ...the diagrams which show the parts off the end of the collector for illustrative purposes If you have not already done so pull the aluminum tabbed tape off the top and bottom absorber connection and pu...

Page 20: ...nections Put in the 90o compression union at this point and drill a 1 hole directly below it for the roof boot flashing to be installed Cut the shingle as needed and slide the roof boot flashing into...

Page 21: ...working alone it may be easier to unroll the tube in the attic or first floor and send the tubing up and through the roof boot from the attic Fully insulate all lines Press about of supplied high tem...

Page 22: ...re the power to the element is turned off remove the lower tank element cover Install the other sensor tightly between the insulation and the inner metal tank at the lowest point possible Wire nut the...

Page 23: ...t and then attach female end of silver union with Tee and 1 2 FPT adaptor onto male end 3 Making sure that the Quad Rod is as low as possible and that the top Water Port C is level to or even better l...

Page 24: ...the pump The pump plugs into the Differential control or the optional PV pump is simply connected to the PV panel wires Locate the Differential control in a convenient place It is often mounted onto...

Page 25: ...3 and fill the solar loop with water through V1 and allow water to flow out a hose connected to V2 to flush the solar loop Close V2 allow pressure to build to 30 pounds close V1 and check the system f...

Page 26: ...least 18 inches above the bottom of the Quad Rod as shown If this is not possible then a pump can be added to the water side of the Quad Rod with the wiring connected in Parallel with the solar loop p...

Page 27: ...e lower element it is important to be aware that you will have less continuous supply of water on cloudy days because only the upper element is heating the water By staging the use of water not having...

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