background image

3. 

Join the absorber: 

 

Remove the tape holding the “floating” inlet and outlet 
compression unions in the collector.  Allow the unions to 
be out exactly to their ends so the absorber is properly 
aligned in the collector. 

 

NOTE:  90

 0 

 compression unions are supplied to allow 

close fitting feed and return holes and can replace the 
straight ones supplied for shipping.   

 

Align the four absorber unions.  Place pipe sealer on the 
joining surfaces of the union.  Taking two medium sized 
crescent wrenches (or open-end wrench or combination) 
thoroughly tighten the unions being sure to keep the 
absorber sections laying flat. (The absorber has already 
been pressure tested for leaks).  Check that the “floating” 
inlet and outlet lines are facing straight out their 
respective holes, adjust as needed. 

 

4

.

 

Neatly fold down and flatten the bent 
absorber tabs so they cover the tubing and 
union as much as possible. 

 

5. 

Install the Twin wall “Lexan” glazing: 

 

 Being very careful to keep the UV protected “Sun Side” 
facing up. Carefully center the cover sheet side to side. 
Place the rough-cut end of the “Lexan” into its slot in the 
aluminum mullion. This will take some care and possibly 
some force.  The “Lexan” is tough so don’t worry about 
breaking it. Bowing the cover sheet in the middle, place 
the rounded finished end of the cover sheet in place in 
the opposite aluminum mullion. 

 

6. 

Securing the Trim: 

 

NOTE: Trim pieces have an EPDM seal already installed 
on the inside bend.  Place trim piece “A” in its place on 
the “A” side.  Using inward and downward force to 
make a good seal, screw in the supplied color-coded 1/4” 
hex head screws into the frame using the pre-located 
spots on the trim.  predrilled holes (14 total, 7 on either 
side).  Repeat for the “B” side.  Collector is assembled.

 

 

 

COLLECTOR INSTALLATION                            6.0. 

 

BE SECURE AND USE CARE!!!

 

 
Good procedure suggests that you always secure your 
ladder to the gutter so it does not slip. Place blocks in the 
gutter so the weight of the ladder  does not crush the 
gutter.  Protect the surface of the gutter with a cloth to 
prevent marks.   

 

WALKING ON THE ROOF:  

Use soft sole shoes.  Walk in the center of the shingle to 
prevent knocking off the brittle ends of the shingles.  
This care will keep the roof in good condition and 
prevent dangerous ball bearing like gravel and tar balls 
from making the roof treacherous.   

 

Know how to walk on your roof if it is a special type 
such as Tile or Metal, ask your roofer or ask us.  For 
example, stepping in the  center of most Tile roof 
shingles will break them.   
Always put your weight on the last two (overlapping) 
inches of the tile and away from the side that overlaps 
the next tile (to avoid chipping off the delicate vertical 
overlap strip).   
 
On some shingles, such as “Fire-Free”, or shake, more 
damage is done stepping on the end than in stepping on 
the center.  Shake roofs are usually easy to walk on but 

use care on shake roofs to not crack or break off brittle 
shakes.  

Shake roofs, as well as most roofs, can be 

treacherous when wet.

   

 

As the Fireball collector is 12’ long, it is important to 
place the line connection end so it is the shortest distance 
from the storage tank.  

 

The collector can be flipped either way to be closest to 
your storage area. Remember that the feed line from the 
pump goes to the bottom collector connection and the 
hot return goes to the top collector connection as shown 
in the diagrams. 

 

On an average, low pitch single story roof, one able 
person can safely install the UPS2001. 

Do not install 

this system alone, be sure someone knows where you 
are and what you are doing at all times. 

 

The assembled collector is 12 feet long, only 20 inches 
wide and under 38 pounds, making it an ideal size and 
weight for one person to lean against the roof or gutter, 
go up the ladder and simply pick up the collector and 
pull up onto the roof. 

  

 

 

!

Summary of Contents for Fireball 20014

Page 1: ...Options 2 0 Specifications Schematics and Components 2 1 Important Notes 2 2 Collector Location Orientation and Tilt 3 0 Overview of the Basic Installation Steps 4 0 Assembling the Collector 5 0 Colle...

Page 2: ......

Page 3: ...lines Solar loop installation parts kit including miscellaneous parts fittings screws nuts bolts etc All hardware two roof boots 6 high temp insulation Installation Manual and Operation and Maintenanc...

Page 4: ...d to the floor to facilitate adequate thermosyphon action If the electric elements are not needed the Quad Rod can use the top element hole Some soldering is required to connect the Quad Rod to the Ta...

Page 5: ...g 1 2 12 7 mm OD copper 50 15 24 m Insulation 1 2 12 7 mm ID 1 2 12 7 mm or 3 4 19 05 mm wall TUBING CONNECTION METHODS standard Type Brass Union Compression Solder for Quad Rod to tank STORAGE TANK N...

Page 6: ...ded bracket tec screws 2 Color codes roof boots 3 Collector U clips per extra collector System documents and labels Top charging fill valve V1 with cap Isolation ball valve V3 Bottom charging fill val...

Page 7: ...associated with the installation of this system Do not install this system alone be sure someone knows where you are and what you are doing at all times In all cases where a firewall drywall is penetr...

Page 8: ...can help year round performance In most areas with heavy winter overcast a solar collector s orientation on a low pitched roof can face anywhere from 45 degrees east to west of south without losing m...

Page 9: ...op filled finish insulating lines Fill Tank Element or Gas turned back on 5 0 ASSEMBLING THE COLLECTOR Split Kit Only Step One Open the collector box and assemble the collector about hour NOTE To make...

Page 10: ...ood procedure suggests that you always secure your ladder to the gutter so it does not slip Place blocks in the gutter so the weight of the ladder does not crush the gutter Protect the surface of the...

Page 11: ...ctor overhang find and mark Rafters for the Three Collector Rails shown in this picture are 3 rails for 3 collectors Use a chalk line to get the 3 rails even at the bottom Get the center rail as close...

Page 12: ...a smaller bit than the lag to prevent cracking shake shingles GETTING THE COLLECTOR ONTO THE ROOF Use wisdom when pulling collectors up onto the roof have the collector at a good angle to the roof out...

Page 13: ...MAKING TUBE CONNECTIONS The tube connections top and bottom shown in top view as 3 5 are made at the top and bottom of ONE end of the collector The connections can be at either end of the collector s...

Page 14: ...on Two Three and Four Collector Flush Mount Installations Place the first collector in place with mounting bracket tabs inserted for final assembly Tighten down the lags Place three Quick Mount clips...

Page 15: ...o drilling see Section 8 top and bottom connections NOTE sound out your roof to be sure no rafters are under where holes will need to be drilled Preposition the roof boot where it will go when the pip...

Page 16: ...me around it and placing it back in place with a few finish nails INFILTRATION AND FIRE STOPS In all situations remember that infiltration is one of the main sources of energy loss in a house In no wa...

Page 17: ...mining The Pipe Run birds eye view Look for the following Second Floor First Floor Basement vent pipe feed furnace a c return solar water tank fireplace vent pipe chase a c return chase Note solar pip...

Page 18: ...NO YES Duct Chase Solar Lines Closet Solar Lines vent line chase block and seal holes and firestops chase cut hole to access firestop seal and replace...

Page 19: ...the diagrams which show the parts off the end of the collector for illustrative purposes If you have not already done so pull the aluminum tabbed tape off the top and bottom absorber connection and pu...

Page 20: ...nections Put in the 90o compression union at this point and drill a 1 hole directly below it for the roof boot flashing to be installed Cut the shingle as needed and slide the roof boot flashing into...

Page 21: ...working alone it may be easier to unroll the tube in the attic or first floor and send the tubing up and through the roof boot from the attic Fully insulate all lines Press about of supplied high tem...

Page 22: ...re the power to the element is turned off remove the lower tank element cover Install the other sensor tightly between the insulation and the inner metal tank at the lowest point possible Wire nut the...

Page 23: ...t and then attach female end of silver union with Tee and 1 2 FPT adaptor onto male end 3 Making sure that the Quad Rod is as low as possible and that the top Water Port C is level to or even better l...

Page 24: ...the pump The pump plugs into the Differential control or the optional PV pump is simply connected to the PV panel wires Locate the Differential control in a convenient place It is often mounted onto...

Page 25: ...3 and fill the solar loop with water through V1 and allow water to flow out a hose connected to V2 to flush the solar loop Close V2 allow pressure to build to 30 pounds close V1 and check the system f...

Page 26: ...least 18 inches above the bottom of the Quad Rod as shown If this is not possible then a pump can be added to the water side of the Quad Rod with the wiring connected in Parallel with the solar loop p...

Page 27: ...e lower element it is important to be aware that you will have less continuous supply of water on cloudy days because only the upper element is heating the water By staging the use of water not having...

Reviews: