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53

EN

 MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN  00

13. PREVENTIVE MAINTENANCE

NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care-
fully.

NOTE: any work carried out on the equipment must be performed by qualified technicians 
authorised by SOCOMEC.

Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and 
avoid equipment downtime.
Maintenance consists of thorough functionality checks on:
- electronic and mechanical parts;
- dust removal;
- battery inspection;
- software updating;
- environmental checks.

13.1 BATTERIES

The condition of the battery is fundamental to UPS operation.
During the operating lifetime of the battery, the UPS stores statistics on the conditions of use of the battery for analy-
sis.
Expected battery lifetime is very much dependent on operating conditions:
- number of charging and discharging cycles;
- load rate;
- temperature.

NOTE: batteries must only be replaced with batteries recommended or sold by the manufacturer. 
Batteries must only be replaced by qualified technicians.

NOTE: used batteries must be placed in appropriate containers to avoid acid leakage.
They should only be entrusted to a specialist waste disposal company.

CAUTION:
Do not dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be 
toxic.
A battery can present a risk of electric shock and burns by high short-circuit current.
Failed batteries can reach temperatures that exceed the burn thresholds for touchable surfaces.

NOTE: servicing of batteries should be performed or supervised by personnel knowledgeable 
about batteries and required precautions.

NOTE: when replacing batteries, replace with the same type and number of batteries or battery 
packs.

YOUR CONNECTION TO SAFETY

Thiele KG 

• V
orderer W

einberg 26 • D-71522 Backnang • T

el.: +49 (0)7191 3560-0 

• Fax.: +49 (0)7191 3560-19 

[email protected] 

• www

.thiele-kg.de

Thiele KG 

• V

orderer W

einberg 26 • D-71522 Backnang • T

el.: +49 (0)7191 3560-0 

• Fax.: +49 (0)7191 3560-19 

[email protected] 

• www

.thiele-kg.de

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CALLBACK

Summary of Contents for Thiele MASTERYS BC+ 60 kVA

Page 1: ...fo thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de YOUR CONNECTION TO SAFETY klick to www u...

Page 2: ...hich remains the sole accurate instructions in terms of safety handling connection and use of SOCOMEC products YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3...

Page 3: ...37 8 4 1 ENTERING PASSWORDS 37 8 4 2 ALARMS MENU 37 8 4 3 STATUS MENU 37 8 4 4 EVENT LOG MENU 37 8 4 5 MEASUREMENTS MENU 37 8 4 6 CONTROLS MENU 37 8 4 7 USER PARAMETERS MENU 37 8 4 8 SERVICE MENU 38...

Page 4: ...13 KIT FOR LATERAL COVER 50 12 TROUBLESHOOTING 51 12 1 SYSTEM ALARMS 51 12 2 SYSTEM STATUS 52 13 PREVENTIVE MAINTENANCE 53 13 1 BATTERIES 53 13 2 FANS CAPACITORS 54 14 SAFEGUARDING THE ENVIRONMENT 55...

Page 5: ...s with regard to function and performance Defective or faulty parts replaced free of charge must to be made available to SOCOMEC which becomes the sole owner Replacement or repair of parts or any modi...

Page 6: ...teries must be observed For further information refer to Technical specifications chapter WARNING Connect the protective earth PE conductor before making any other connections NOTE The installer is re...

Page 7: ...oduct for commercial and industrial application installation restrictions or additional measures may be needed to prevent disturbances Safety requirements for secondary batteries and battery installat...

Page 8: ...ns Wear protective gloves Wear safety shoes Wear protective goggles In the event of accidents improper use failure or electrolyte leakage wear a protective apron In the event of accidents improper use...

Page 9: ...mbient temperature dimensions and weights refer to the Technical specifications chap ter UPS OR OTHER CABINET UPS Free area 80cm Free area 20cm Free area 150cm UPS OR OTHER CABINET FRONT S I D E YOUR...

Page 10: ...slightly sloping surfaces use the locking equipment and braking devices to ensure that the unit does not fall over WARNING The following instructions must be carried out prior to moving the unit after...

Page 11: ...0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de YOUR CONNECTIO...

Page 12: ...enance bypass switch to the dedicated connector if present or to the ADC SL board UPS YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560...

Page 13: ...1 Unit output switch H 1 System shutdown switch 1 Connect signal status to the parallel board UPS 1 UPS 2 UPS n YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191...

Page 14: ...on RCD can only be used in the case of a common input and auxiliary mains configuration not recommended It has to be placed upstream of the connection between input mains and auxiliary mains If RCD is...

Page 15: ...nt current carrying capacity The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which depends on the provision and location of protective overcurrent...

Page 16: ...urned off If unit output switches G are present it is advisable to connect a normally open early break contact from the switch to the unit s parallel board If an external maintenance bypass switch F i...

Page 17: ...tective earth Risk of Voltage Backfeed B L1 L2 L3 N UPS output voltage Backfeed Card Dry Contact Backfeed trip coils supply COM2 NC2 NO2 NO1 COM1 NC1 MAINS BACKFEED AUXBACKFEED NOTE Use a 220 240 V tr...

Page 18: ...itch 4 Aux Mains switch COM2 NO2 Mains BKF connector COM1 NO1 Aux Mains BKF connector UPS output voltage YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0...

Page 19: ...oard 3 Mains switch COM2 NO2 Common mains BKF connector UPS output voltage YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thi...

Page 20: ...n Mains Load N N Battery 10 cm 10 cm Control cables 1 10 cm Mains Aux Mains N N Battery Load N 10 cm 10 cm 10 cm 10 cm Control cables 1 1 Control cables connections between the cabinets and each unit...

Page 21: ...MASTERYS BC BATTERY CABINET MASTERYS BC BATTERY CABINET MASTERYS BC YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg...

Page 22: ...60 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de YOUR CONNECT...

Page 23: ...rderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 356...

Page 24: ...derer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560...

Page 25: ...YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang...

Page 26: ...es chapter Check for presence of voltage before operating 1 2 3 6 1 EARTH CONNECTION YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 1...

Page 27: ...nent damage to the equipment WARNING Cabling errors with inversion of battery polarity may cause permanent damage to the equipment Reassemble the plastic terminal block protection UPS In Out phase Bat...

Page 28: ...and circuit breakers that ensure the cables are protected from the UPS to the battery cabinet Once the UPS is switched on before closing the battery switches check the battery param eters on the cont...

Page 29: ...9 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Y...

Page 30: ...Flashing green yellow green Load supplied and preventive alarm present Flashing green Load going to be supplied and tested Green Load protected in inverter Grey OFF Load not supplied output on standb...

Page 31: ...BATTERY TEST Battery test in progress ON INVERTER The output load is on inverter normal mode ON AUTO BYPASS The output load is on static bypass UNIT AVAILABLE Energy saver is active inverter is off te...

Page 32: ...UTPUT FROM STATIC SWITCH 7 BYPASS INPUT NOTE When in converter mode 6 and 7 are not shown Bar styles identify the energy flow solid enabled dotted disabled YOUR CONNECTION TO SAFETY Thiele KG Vorderer...

Page 33: ...tion card YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522...

Page 34: ...attery available YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26...

Page 35: ...IG CLOCK REMOTE CONTROLS COMM SLOT TEMP PROBE TEMPERATURE PROBE SLOT 1 RS485 SLOT 2 RS485 REFERENCE UPS INFO SERIAL NUMBER SOCOMEC REFERENCE USER DEVICE REF USER DEV LOCATION YOUR CONNECTION TO SAFETY...

Page 36: ...PE INPUT TYPE PARALLEL SYSTEM UNITS IN PARALLEL REDUNDANCY LEVEL depending on setting 1 Some menu options may not be available on some UPS models YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg...

Page 37: ...command is not available a COMMAND FAILURE message appears PROCEDURE START PROCEDURE MAINT BYPASS PROC STOP PROCEDURE see Operating procedures chapter BATTERY BATTERY TEST this function checks whethe...

Page 38: ...machine settings for output batteries and backfeed Some parameters cannot be modified when the UPS supplies the load by INVERTER or BYPASS Wrongly configured UPS SETTINGS could damage the load or batt...

Page 39: ...ATIONS SWITCHING ONTO MAINTENANCE BYPASS This operation creates a direct connection between the UPS input and output excluding the equipment control part This operation is performed in the event of st...

Page 40: ...switch Q1 9 5 EMERGENCY SHUTDOWN NOTE This operations interrupts the supply to the output load from both inverters and automatic bypass If the UPS is operating from the maintenance bypass with the ma...

Page 41: ...the limits due to a major overload or a fault on the inverter when the internal temperature exceeds the maximum value allowed Battery mode In the event of a mains failure micro interruptions or exten...

Page 42: ...service personnel without having to disconnect the power supply to the load 10 5 OPERATION WITH MOTOR GENERATOR GENSET The UPS can be operated in conjunction with a generator GENSET over the ADC SL c...

Page 43: ...ral creation Internal Backfeed Protection Kit for Common Mains Kit for Rectifier Neutral creation Kit for Rectifier Neutral creation Kit for TN C Neutral Ground connection Kit for Common Mains Mechani...

Page 44: ...link NOTE If the board is removed while operating an alarm is flagged on the control panel Perform an Alarm reset control to cancel it INPUT Free voltage loop INx has to be connected to INx to close t...

Page 45: ...ULATION FAULT 1 Relating to A026 Normally open Configuration 4 ENVIRONMENTAL configuration IN OUT DESCRIPTION ACTIVATION DELAY s REMARK 1 INPUT TYPE STATE IN1 UPS POWER OFF 1 Command sent to UPS 2 Clo...

Page 46: ...he MODBUS user manual All manuals are available on SOCOMEC s web site www socomec com SERIAL LINK SETTINGS COM1 relates to serial port on board in SLOT 1 COM2 relates to serial port on board in SLOT 2...

Page 47: ...Synchronisation card is used to receive a synchronisation signal from an external source and manage it for the UPS where it is installed and provide a synchronising signal where requested to another U...

Page 48: ...vailability for critical equipment It offers the possibility of transferring the load to an alternative power path allowing full isolation of the UPS In this case the UPS can be turned off and removed...

Page 49: ...bar is not available The input mains and auxiliary mains must be separate The auxiliary mains must always have a neutral wire The auxiliary mains neutral wire must be galvanically isolated from the P...

Page 50: ...ion TN C connection N N N Aux mains Input mains PEN N N N Output Aux mains Input mains PEN Use the same Neutral PEN section of the power connections 11 13 KIT FOR FRONT AND LATERAL COVER YOUR CONNECTI...

Page 51: ...VICE ALARM UPS needs immediate maintenance Please contact the Service Dept A014 REMOTE SERVICE PREVENTIVE ALARM A non critical alarm is present Please contact the Service Dept A015 GENERAL ALARM An al...

Page 52: ...S BACK FEED DETECTION There is a backfeed problem with the bypass Please contact the Service Dept A054 FAN FAILURE Fan Failure can generate overheating Please contact the Service Dept A055 ACS ALARM C...

Page 53: ...cians NOTE used batteries must be placed in appropriate containers to avoid acid leakage They should only be entrusted to a specialist waste disposal company CAUTION Do not dispose of batteries in a f...

Page 54: ...on operation of the unit according to the manufacturer s specification YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele...

Page 55: ...with local legislation it is prohibited to dispose of batteries together with other industrial waste or household refuse The crossed out trash bin symbol is placed on this product to encourage users...

Page 56: ...Nominal output voltage 15 20 if GENSET is used Bypass input frequency Hz 50 60 2 selectable 8 if GENSET is used Environment Operating temperature C 0 35 15 25 recommended Storage temperature C 5 to 5...

Page 57: ...with Pout 90 Pn 2 Initial Condition Pout 80 Pn 3 Battery Fully Discharged Call SOCOMEC support service 4 Battery Fully Charged Call SOCOMEC support service YOUR CONNECTION TO SAFETY Thiele KG Vordere...

Page 58: ...ion sites q France x3 q Italy q Tunisia q India q China x2 27subsidiaries q TRSQ KH q DKFHTL q GHM q Q MBD q DQL MX q MCH q S KX q DSGDQK MCR q NK MC q 1NL MH q 2HMF ONQD q 2KNUDMH q 2O HM q 2VHSYDQK...

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