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Lit. No. 74912, Rev. 00 

15 

May 1, 2020

 

With the headlamp switch OFF, activate the 

vehicle DRLs.

 

Snowplow lighting harness DISCONNECTED:

•  Vehicle DRLs should be ON.

• 

Snowplow headlamps should be OFF.

 

Snowplow lighting harness CONNECTED and 

vehicle in DRL mode:

• 

Check snowplow DRL function per the type of 

Isolation Module installed.

 

Refer to the Mechanic's Guide for information on 

the Isolation Module DRL functions.

Joystick or Hand‑Held Control

 

The snowplow plugs 

do

 need to be connected to 

the vehicle harness connectors. The control power 

indicator light should light whenever the control 

ON/OFF switch and the ignition (key) switch are 

both in the "ON" position.

3. 

Connect all snowplow and vehicle harnesses. 

Raise the snowplow and aim snowplow 

headlamps according to the Snowplow Headlamp 

Beam Aiming instructions included with the 

headlamps and any state or local regulations.

4. 

Check the aim of the vehicle headlamps with the 

snowplow removed.

5.  When the snowplow is removed from the vehicle, 

install plug covers on the vehicle battery cable 

and lighting harness. Insert the snowplow battery 

cable and lighting harness into the cable boot on 

the snowplow.

OWNER'S MANUAL PACKET

If the completed snowplow will be delivered 

immediately, the Owner's Manual should be reviewed 

with and given to the purchaser according to the 

snowplow checklist.

If the snowplow is completed prior to delivery to the 

purchaser, attach the Owner's Manual packet to the 

electrical cable of the cab control for safekeeping.

VEHICLE LIGHTING CHECK

1.  Verify the operation of all vehicle front lighting 

prior to connecting the snowplow harness.

2. 

Check the operation of the snowplow lights with 

snowplow mounted to vehicle and all harnesses 

connected.

Turn Signals and Parking Lamps

 

Parking lamps ON:

•  Both vehicle and snowplow parking lamps 

should be ON at the same time.

 

Driver-side turn signal ON:

•  Both vehicle and snowplow driver-side turn 

signal lamps should flash at the same time.

 

Passenger-side turn signal ON:

•  Both vehicle and snowplow passenger-side 

turn signal lamps should flash at the same time.

Headlamps

 

Move the vehicle headlamp switch to the 

"ON" position. Connecting and disconnecting the 

snowplow lighting harness plug should switch the 

lights between vehicle and snowplow as follows:

 

Snowplow lighting harness DISCONNECTED:

•  Vehicle headlamps should be ON.

• 

Snowplow headlamps should be OFF.

 

Snowplow lighting harness CONNECTED:

•  Snowplow headlamps should be ON.

• 

Vehicle headlamps should be OFF.

 

Dimmer switch should toggle headlamps between 

high and low beams. The high beam indicator on 

the dash should light when headlamps are placed 

in high beam.

Daytime Running Lamps (DRLs)

 

An operational check of the vehicle and snowplow 

DRLs will depend on the vehicle model, vehicle 

DRL system and type of Isolation Module 

installed. Due to the variations in the OEM DRL 

systems and the different Isolation Module 

options available, checking the functionality of the 

snowplow DRLs will depend on the type of module 

installed on the vehicle.

 CAUTION

Plug covers shall be used whenever 

snowplow is disconnected. Vehicle battery 

cable is 12V unfused source.

Summary of Contents for RDV 77790

Page 1: ...snowexproducts com May 1 2020 Lit No 74912 Rev 00 A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing the snowplow CAUTION See your SnowEx outlet website for specific vehi...

Page 2: ...headgear down until stand contacts ground and hydraulic unit turns OFF 5 Unplug electrical harnesses 52203 05 US patents 6 276 076 6 393 737 6 408 549 6 412 199 6 442 877 6 615 513 7 134 227 7 400 05...

Page 3: ...fluid under pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY PRECAUTIONS Improper installation and operation could cause personal...

Page 4: ...3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque...

Page 5: ...s 4 Remove the packaging hardware that secures the headgear to the T frame except for the clevis pins and the shipping brackets 5 Remove the fasteners and blocking that secures the T frame to the pall...

Page 6: ...d 2 Use distance d from Step 1 and the following chart to determine the proper T frame hole T Frame Hole Chart Distance d Hole 14 25 15 5 1 13 0 14 25 2 11 75 13 0 3 T FRAME TO HEADGEAR 1 Position the...

Page 7: ...using the 3 8 x 1 1 4 cap screws and 3 8 locknuts from the parts bag NOTE Failure to install stacking stops when required will result in blade lift arm or headgear damage 5 If the T frame was install...

Page 8: ...holes in wing hinges 3 Insert the pivot pin from top to bottom through all hinges as shown Pivot Pin 1 2 x 2 7 8 Clevis Pins 5 32 x 1 1 2 Cotter Pins 4 Move the snowplow into a normal operating positi...

Page 9: ...deflector using two 3 8 x 1 1 2 cap screws and 3 8 locknuts 9 Install the blade guides with 5 16 x 1 cap screws and 5 16 locknuts as shown Blade Guide 5 16 Locknuts 5 16 x 1 Cap Screws INSTALLATION IN...

Page 10: ...res to the headlamps 6 Aim the headlamps according to the Snowplow Headlamp Beam Aiming Instructions Lit No 27769 For LED headlamps tighten the fasteners to 22 ft lb 30 N m For halogen headlamps tight...

Page 11: ...he headgear so that the hitch pin is at the same height as the hitch pin hole height X 3 While depressing the stand move the attach detach lever rearward into the detach position to lock the stand int...

Page 12: ...rvoir NOTE Add fluid only when the blade is resting fully on the ground 5 Replace and tighten the breather WARNING To prevent accidental movement of the blade always turn the control OFF whenever the...

Page 13: ...the blade hits or drops on you you could be seriously injured Quill FINAL INSPECTION AND ADJUSTMENT 1 Fully angle the blade in both directions in raised and lowered positions Adjust hose fittings wrap...

Page 14: ...late adjust the center cutting edges as follows 2 Loosen the four 5 8 x 2 center cutting edge carriage bolts but do not remove them 3 Slide the center cutting edges inward until they contact the space...

Page 15: ...f the cab control for safekeeping VEHICLE LIGHTING CHECK 1 Verify the operation of all vehicle front lighting prior to connecting the snowplow harness 2 Check the operation of the snowplow lights with...

Page 16: ...rer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow TrynEx International offers a limited warranty for all snowplows and accessories See sepa...

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