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Lit. No. 74912, Rev. 00 

12 

May 1, 2020

OPERATIONAL TEST AND FINAL ADJUSTMENTS

3.  Turn the control ON and completely extend and 

retract the driver-side wing several times. Repeat 

for the passenger-side wing. With both wings fully 

retracted, raise and lower the snowplow several 

times. Activate the control FLOAT function and 

make sure the blade is fully lowered to the ground. 

Turn the control OFF.

4. 

Remove the breather and check the fluid level. 

With the snowplow wings and lift ram fully 

retracted, the fluid level should be 1-1/2"–2" 

below the fill hole. If additional fluid is needed, 

add SnowEx

®

 Rapid Action Hydraulic Fluid to 

–40°F (–40°C), or other fluid conforming to 

Military Specification MIL-H-5606 A, such as 

Mobil Aero HFA or Shell AeroShell

®

 Fluid 4 until 

fluid is 1-1/2"–2" below the fill hole.

NOTE: Loosen the breather slowly to relieve any 

pressure in the reservoir.

NOTE: Add fluid only when the blade is resting 

fully on the ground.

5.  Replace and tighten the breather.

 WARNING

To prevent accidental movement of the blade, 

always turn the control OFF whenever the 

snowplow is not in use. The power indicator 

light will turn OFF.

 CAUTION

Do not mix different types of hydraulic fluid. 

Some fluids are not compatible and may cause 

performance problems and product damage.

HYDRAULIC UNIT

The hydraulic system comes from the factory 

preassembled, partially filled, and fully tested.

1.  Attach the snowplow to the vehicle according to 

the instructions on the back of the blade.

2.  Remove the cover from the hydraulic unit. Remove 

and discard the factory-installed pipe plug from 

the top of the reservoir and install the breather.

 WARNING

Keep 8' clear of the blade when it is being 

raised, lowered, or angled. Do not stand 

between vehicle and blade or directly in front 

of the blade. If the blade hits or drops on you, 

you could be seriously injured.

Drain Plug

Breather

Pipe

Plug

AeroShell

®

 is a registered trademark (

®

) of Shell Oil Company.

Summary of Contents for RDV 77790

Page 1: ...snowexproducts com May 1 2020 Lit No 74912 Rev 00 A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing the snowplow CAUTION See your SnowEx outlet website for specific vehi...

Page 2: ...headgear down until stand contacts ground and hydraulic unit turns OFF 5 Unplug electrical harnesses 52203 05 US patents 6 276 076 6 393 737 6 408 549 6 412 199 6 442 877 6 615 513 7 134 227 7 400 05...

Page 3: ...fluid under pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY PRECAUTIONS Improper installation and operation could cause personal...

Page 4: ...3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque...

Page 5: ...s 4 Remove the packaging hardware that secures the headgear to the T frame except for the clevis pins and the shipping brackets 5 Remove the fasteners and blocking that secures the T frame to the pall...

Page 6: ...d 2 Use distance d from Step 1 and the following chart to determine the proper T frame hole T Frame Hole Chart Distance d Hole 14 25 15 5 1 13 0 14 25 2 11 75 13 0 3 T FRAME TO HEADGEAR 1 Position the...

Page 7: ...using the 3 8 x 1 1 4 cap screws and 3 8 locknuts from the parts bag NOTE Failure to install stacking stops when required will result in blade lift arm or headgear damage 5 If the T frame was install...

Page 8: ...holes in wing hinges 3 Insert the pivot pin from top to bottom through all hinges as shown Pivot Pin 1 2 x 2 7 8 Clevis Pins 5 32 x 1 1 2 Cotter Pins 4 Move the snowplow into a normal operating positi...

Page 9: ...deflector using two 3 8 x 1 1 2 cap screws and 3 8 locknuts 9 Install the blade guides with 5 16 x 1 cap screws and 5 16 locknuts as shown Blade Guide 5 16 Locknuts 5 16 x 1 Cap Screws INSTALLATION IN...

Page 10: ...res to the headlamps 6 Aim the headlamps according to the Snowplow Headlamp Beam Aiming Instructions Lit No 27769 For LED headlamps tighten the fasteners to 22 ft lb 30 N m For halogen headlamps tight...

Page 11: ...he headgear so that the hitch pin is at the same height as the hitch pin hole height X 3 While depressing the stand move the attach detach lever rearward into the detach position to lock the stand int...

Page 12: ...rvoir NOTE Add fluid only when the blade is resting fully on the ground 5 Replace and tighten the breather WARNING To prevent accidental movement of the blade always turn the control OFF whenever the...

Page 13: ...the blade hits or drops on you you could be seriously injured Quill FINAL INSPECTION AND ADJUSTMENT 1 Fully angle the blade in both directions in raised and lowered positions Adjust hose fittings wrap...

Page 14: ...late adjust the center cutting edges as follows 2 Loosen the four 5 8 x 2 center cutting edge carriage bolts but do not remove them 3 Slide the center cutting edges inward until they contact the space...

Page 15: ...f the cab control for safekeeping VEHICLE LIGHTING CHECK 1 Verify the operation of all vehicle front lighting prior to connecting the snowplow harness 2 Check the operation of the snowplow lights with...

Page 16: ...rer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow TrynEx International offers a limited warranty for all snowplows and accessories See sepa...

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