SMP ZINGO MAGIA X-012/P Installation Instructions Manual Download Page 21 | Manualshive

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© SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ

ZINGO X-012

Page 17

4

INSTALLATION & ASSEMBLY PROCEDURES

4.1

SAFE WORKING PRACTICE:

A full risk assessment should be carried out prior to commencing the installation, which will be specific to the site
selected. The major risks associated with purely the assembly of this product are highlighted below, which can form
part of this overall assessment.

4.2

RISKS:

i)

Large parts which could be difficult to lift or handle.

ii)

Structure unstable until concrete footings have fully cured.

4.3

CONTROL MEASURES:

i)

All staff working on installation to wear suitable PPE including Toe Protective Shoes, Hard hat and Gloves.

ii)

Any staff or other persons on site, not working directly on the installation, to be kept away from the installation.

iii)

Ensure adequate personal and equipment are on site to handle and support the structure whilst it is being
assembled.

Pre - Installation Inspection:-

i)

Inspect all parts for damage (that may have occurred during transportation & storage). Finish Coatings, if
found to be damaged these should be made good before erection (Refer to maintenance instructions). Any
damaged or missing parts must be replaced.

ii)

Warn the public of the risk of injury, by placing signs and fencing the surrounding area, before commencing
installation.

4.4

ASSEMBLY METHOD OF CLAMPS TO POSTS

1)

CLAMP RING (half) WITH LOCATION SCREW

i)

Position Clamp Ring (half) (item 44) on to leg with fixing hole aligned with appropriate M6 insert. See
FIG.A.

ii)

Place 1/4” Screw Insulator (item 72) into hole and then screw the Resistorx bolt M6 x 25 (item 53) into M6
insert to retain and locate the Clamp Ring (half). (Do not over tighten). See FIG.A.

iii)

Position the other Clamp Ring (half) (item 44) and assemble to leg using 2 off 1/4” x 1-1/4” BHCS fixings
(item 74). Fully tighten bolts to a maximum torque setting of 20Nm. See FIG.A.

FIG.A

1/4” SCREW INSULATOR

CLAMP RING
(HALF)

1/4” x 1-1/4”BHCS
FIXING

M6 INSERT

53

72

44

74

74

RESISTOR BOLT

44

M6 x 25

ISSUE B

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Summary of Contents for ZINGO MAGIA X-012/P

Page 1: ...D OR RE PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP PLAYGROUNDS LTD E sales smp co uk W smp co uk T 44 0 845 260 1655 INSTALLATION INSTRUCTIONS ZINGO MAGIA X 012 S X 012 SD X 012 P X 012 PD MODEL SHOWN X 012 S ...

Page 2: ...INTENTIONALLY LEFT BLANK ...

Page 3: ...e 2 2 3 ESTABLISH DATUM LEVEL Page 2 3 PARTS LIST Page 14 4 INSTALLATION ASSEMBLY PROCEDURES Page 17 4 1 SAFE WORKING PRACTICE Page 17 4 2 RISKS Page 17 4 3 CONTROL MEASURES Page 17 4 4 ASSEMBLY METHOD OF CLAMPS TO POSTS Page 17 4 5 INSTALLATION Page 19 5 POST INSTALLATION INSPECTION Page 40 Appendix A Page 1 1 PLASTIC SLIDE ENTRY FRAME ASSEMBLY Page 1 2 PLASTIC SLIDE PANELS ASSEMBLY Page 3 ISSUE ...

Page 4: ...INTENTIONALLY LEFT BLANK ZINGO X 012 SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Contents Page 2 ISSUE B ...

Page 5: ...provide critical fall height protection The concrete foundations indicated are for average ground Care should be taken concerning abnormal conditions 2 PREPARATION All equipment assembly and fixings must conform to EN1176 Before commencing the installation the surrounding area must be sufficiently fenced and signs erected to warn the public of the risk of injury Tools ancillary equipment Plumbline...

Page 6: ...tion spacings NOTE This is a minimum guide only Hole excavation should be done progressively as the steelwork is erected 2 3 ESTABLISH DATUM LEVEL i If a rubber tiled Impact Absorbing surface is to be laid see separate instructions base may incorporate up to 2 falls etc ii If equipment is to sit in loose fill or wet pour rubber surfaces allowances will need to be made for its recommended thickness...

Page 7: ... SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ ZINGO X 012 Page 3 FIG 1 L W H F S L ISSUE B ...

Page 8: ... FOUNDATION A m 0 30 x 0 30 x 0 95 FOUNDATION B m 0 94 x 0 30 x 0 70 FOUNDATION C m 0 60 x 0 30 x 0 65 FOUNDATION D m 0 40 x 0 30 x 0 70 FOUNDATION E m 0 30 x 0 30 x 0 70 FOUNDATION F m 0 30 x 0 30 x 0 65 FOUNDATION G m 0 30 x 0 30 x 0 80 300 50 REF 900 F S L F S L LOOSE FILL SURFACE OPTION RUBBER SURFACE OPTION THICKNESS OF WET POUR OR RUBBER TILES TO SUIT 1 30m FALL HEIGHT FIG 2 EXCAVATIONS FOR ...

Page 9: ...RREY TW20 8RJ ZINGO X 012 Page 5 2560 FIG 3 CONCRETE FOUNDATIONS PRIMARY ALL DIMENSIONS IN MM A STRAIGHT LEG 1200 DECK ITEM 1 WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE REST OF THE STRUCTURE 1060 3620 615 615 A A A A A ISSUE B ...

Page 10: ...TAINLESS STEEL CONCRETE FOUNDATIONS SECONDARY ALL DIMENSIONS IN MM STRAIGHT LEG 1200 DECK ITEM 1 WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE REST OF THE STRUCTURE 3345 1050 A A A A A A 1810 230 155 3460 480 30 60 30 C C E F F D D 1270 1230 2055 945 750 415 B ISSUE B ...

Page 11: ...G 5 PLASTIC SLIDE CONCRETE FOUNDATIONS SECONDARY ALL DIMENSIONS IN MM STRAIGHT LEG 1200 DECK ITEM 1 WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE OF THE STRUCTURE REST 3345 1050 A A A A A A 1810 230 155 3460 440 30 60 30 C C E G D D 1270 1990 945 750 415 B ISSUE B ...

Page 12: ...SURREY TW20 8RJ Page 8 FIG 6 WET POUR AREA STAINLESS STEEL SLIDE STRAIGHT LEG 1200 DECK ITEM 1 1537 ALL DIMENSIONS IN MM 1180 1688 988 1477 1417 469 1082 414 1530 1135 1407 9 8 8 1 1 8 0 4 6 2 5 3 3 9 1 8 0 5 2 8 5 1 5 4 4 8 9 1 1 4 0 7 2 2 1 0 1 4 1 7 ISSUE B ...

Page 13: ... SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ ZINGO X 012 Page 9 FIG 7 WET POUR AREA PLASTIC SLIDE INFORMATION TO FOLLOW ISSUE B ...

Page 14: ...E LANE THORPE EGHAM SURREY TW20 8RJ Page 10 FIG 8 LOOSE FILL AREA STAINLESS STEEL SLIDE STRAIGHT LEG 1200 DECK ITEM 1 1633 2558 ALL DIMENSIONS IN MM 701 1228 4491 1145 1334 3440 813 795 971 1228 3090 1225 556 802 1395 1334 2809 1145 ISSUE B ...

Page 15: ... SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ ZINGO X 012 Page 11 FIG 9 LOOSE FILL AREA PLASTIC SLIDE INFORMATION TO FOLLOW ISSUE B ...

Page 16: ...TRAIGHT LEG 1200 DECK ITEM 1 FALLING SPACE AREA STAINLESS STEEL SLIDE 3528 3346 3164 375 32 220 131 1061 2561 3177 3622 3731 1014 1263 2261 615 1045 4269 3268 3126 1249 1046 1094 774 642 853 958 1500R 1545R 1600R 1600R 1600R 1600R 1500R 1545R 1545R 1500R 1545R 1500R 1000R 1000R 1500R 1500R 1545R 1545R 615 30 ISSUE B ...

Page 17: ... SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ ZINGO X 012 Page 13 FIG 11 FALLING SPACE AREA PLASTIC SLIDE INFORMATION TO FOLLOW ISSUE B ...

Page 18: ...G CORNER PAIR 3 PAIR 2 00 13 55021087 FIXING RAIL DASHBOARD 1 5 00 14 55020880 ROPE NET MOUNTING BRACKET 2 3 50 15 45031200 ST STL SLIDE 1 30 00 16 70032701 SLIDE FOOT 750mm 1 4 50 55081202 SLIDE FOOT SHORT DECK MOUNTED 1 1 50 17 45039001 SLIDE FOOT 1000mm 1 5 80 55081203 SLIDE FOOT LONG DECK MOUNTED 1 3 00 18 55081200 PLASTIC SLIDE AND FITTINGS 1 91 00 19 55081201 DECK MOUNTING FOR PLASTIC SLIDE ...

Page 19: ... M6 X 16 12 0 007 55 10120610 RESISTORX BOLT M6 X 10 4 0 005 56 10251016 HEX BOLT M10 X 16 4 0 020 57 10303212 WASHER T5 6 0 011 58 10309999 HEAVY DUTY WASHER M10 5 1 0 011 59 10291200 WASHER M12 5 0 006 60 10291000 WASHER M10 137 139 0 002 61 10290600 WASHER M6 12 0 005 62 10301200 SHOCKPROOF WASHER M12 8 0 002 63 10301000 SHOCKPROOF WASHER M10 15 0 002 64 10261000 NYLOC NUT M10 5 0 010 65 102606...

Page 20: ...INTENTIONALLY LEFT BLANK ZINGO X 012 SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Page 16 ISSUE B ...

Page 21: ...t is being assembled Pre Installation Inspection i Inspect all parts for damage that may have occurred during transportation storage Finish Coatings if found to be damaged these should be made good before erection Refer to maintenance instructions Any damaged or missing parts must be replaced ii Warn the public of the risk of injury by placing signs and fencing the surrounding area before commenci...

Page 22: ... in the top of the unit fixing rail and secure the sockets together using the 1 4 x 5 8 BHCS fixings item 75 See FIG C iii Tighten the BHCS fixings up equally to ensure that the Top Bottom Bar Sockets pull up square and grip the unit fixing rail evenly iv When the unit fixing rail is in the correct position with the legs square and plumb tighten fastenings to a maximum torque setting of 20Nm v Onc...

Page 23: ...4 at the pre inserted hole position for the top clamp rail See FIG 12 FIG A i For assembly method see Note 4 4 1 i to iii 4 Assemble to 2 off Straight Leg 1200 deck item 1 2 off Clamp Rings half item 44 at 600 position down from the top clamp rail Align Clamp Ring half radially to match with other rings on the post See FIG 12 FIG B i For assembly method see Note 4 4 2 i 5 Assemble to 2 off Straigh...

Page 24: ...ne of the Clamp Ring half before assembling the second Clamp Ring half 8 Assemble to 4 off Straight Leg 1200 deck item 1 2 off Clamp Rings half item 44 at the pre inserted hole position for the top clamp rail See FIG 14 FIG A i For assembly method see Note 4 4 1 i to iii 9 Assemble to 4 off Straight Leg 1200 deck item 1 2 off Clamp Rings half item 44 at 600 position down from the top clamp rail Al...

Page 25: ...uired level to form a watershed 13 The concrete should be completely cured before continuing with the installation 14 Place 1 off Straight Leg 1200 deck item 1 as seen in FIG 12 into appropriate foundation and connect each to Deck Frame item 2 at 1200 deck height using 1 off 1 2 x 1 BHCS fixing item 73 and T5 washer item 57 via Deck Support Casting item 43 See FIG 2 3 15 16 15 Place 1 off Straight...

Page 26: ...the Deck fixings Each end of the Panel Fixing Rail is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the outside of the structure See FIG 17 18 FIG C i For assembly method see Note 4 4 3 i to v FIG 17 FIG 18 11 11 NOTE INSERTS ON OUTSIDE SLIDE POSITION ISSUE B ...

Page 27: ... in 4 places 1 off Slide Entry Frame item 8 to the Clamp Rings that are 800mm above the Deck fixings and the lower 600mm centers Clamp Rings Each end of the Slide Entry Frame rails is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts and slide mountings on the outside of the structure See...

Page 28: ...te 4 4 3 i to v ii Attach each Step Access Entry Frame though Deck to the Deck Frame using 1 off M10 x 40 Resistorx bolts item 49 and M10 Washers item 60 21 Attach 1 pair of Panel Fixing Corners item 12 to the Clamp Rings and also through the Deck to the Deck Frame Each of the Panel Fixing Corners is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings ite...

Page 29: ...t each to Deck Frame item 2 at 1200 deck height using 1 off 1 2 x 1 BHCS fixing item 73 and T5 washer item 57 via Deck Support Casting item 43 See FIG 2 3 27 28 23 Shim the 2 legs as required ensuring that they are plumb and square and orientated correctly with the welded F S L mark at the correct level See FIG 2 27 28 FIG 27 57 73 2 FIG 28 AS SEEN IN FIG 14 AS SEEN IN FIG 14 2 1500 REF ISSUE B ...

Page 30: ...Deck fixings Each end of the Panel Fixing Rail is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the outside of the structure See FIG 29 30 FIG C i For assembly method see Note 4 4 3 i to v FIG 29 FIG 30 11 11 NOTE INSERTS ON OUTSIDE NOTE INSERTS ON OUTSIDE ISSUE B ...

Page 31: ...the Deck fixings and the lower 600mm centers Clamp Rings Each end of the Petal Climber Entry Frame rails is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the outside of the structure See FIG 33 34 FIG C i For assembly method see Note 4 4 3 i to v ii Attach Petal Climber Entry Frame...

Page 32: ...eld between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the outside of the structure The Panel Fixing Corners are secured to the Deck Frame using 1 off M10 x 40 Resistorx bolts item 49 and M10 washers item 60 See FIG 35 36 FIG C i For assembly method see Note 4 4 3 i to v FIG 35 FIG 36 49 60 ...

Page 33: ...les marked See FIG 37 NOTE Insure that panels are mounted with the graphics facing in the correct direction 29 Assemble Step Access item 7 to Deck Frame item 2 using 3 off M10 x 30 Resistorx bolts item 51 and M10 Washers item 60 and to Step Access Entry Frame item 6 through the panels using 2 off M10 x 40 Resistorx bolts item 49 and M10 Washers item 60 Shim under feet in foundation hole to hold fr...

Page 34: ...slide exit to the required height See FIG 43 33 Secure the slide to the gussets using 2 off M6 x 10 Resistorx bolts item 55 and M6 Nyloc nuts item 65 The Resistorx bolts heads must be on the inside of the slide See FIG 42 NOTE The slide runout should taper towards the ground at a angle of 1 5 max to allow a watershed NOTE It is very important to check the slide run out section does not hold water ...

Page 35: ...ge 31 34 Assemble Climb Wall Frame item 3 to Deck Frame edge in position shown using 2 off M10 x 30 Resistorx bolts item 51 and M10 Washers item 60 and shim under feet in foundation hole to hold frame plumb and square See FIG 44 to 45 FIG 44 FIG 45 60 51 3 742 CRS FIG 44A ISSUE B ...

Page 36: ... to Petal Climber Entry Frame item 4 by sliding over mounting stud and standing in its foundation hole Secure together using 1 off M10 x 30 Resistorx bolt item 51 and M10 Washer item 60 Shim under foot of pole in foundation hole to hold the Petal Climber plumb and square See FIG 46 47 FIG 46 FIG 47 60 5 51 5 ISSUE B ...

Page 37: ...8RJ ZINGO X 012 Page 33 36 Assemble a Rope Net Mounting Bracket item 14 to the side of each Deck Frame item 2 using 3 off M10 x 20 Resistorx bolts item 52 and M10 Washers item 60 as shown See Fig 48 49 FIG 48 FIG 49 14 14 60 52 DECKS REMOVED FOR CLARITY ISSUE B ...

Page 38: ...hole See FIG 52 NOTE Check that the completed structure has been positioned in the correct place that it is plumb and square and all the fasteners are fully tightened to the correct torque settings Also ensure that the structure is propped safely so that it may be left for the concrete foundations to cure 40 Fill the holes with concrete to the required level taking into account any Impact Absorbin...

Page 39: ...m 47 Tension the Link Net by removing all excess links before connecting See FIG 53 54 44 Attach in 2 places 1 off Panel Fixing Rail item 11 and 1 off Fixing Rail Dashboard item 13 to the Clamp Rings Each end of the fixing rails is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the ...

Page 40: ...olts item 49 and M10 Washers item 60 See FIG 56 46 Assemble 4 off Petal Climber Steps item 24 to Petal Climber item 5 using 4 off M10 x 35 Resistorx bolts item 50 and M10 Washers item 60 to attach one end into inserts on frame and 8 off M10 x 20 Resistorx bolts item 52 M10 Washers item 60 M10 Teenut item 66 and M12 Shockproof washers item 62 to supports on frame See FIG 57 FIG 56 49 28 29 60 60 49...

Page 41: ... using 12 off M6 x 16 Resistorx bolts item 54 Dynafix Inserts item 67 and M6 Washers item 61 See FIG 58 48 Position flat end of Climb Wall item 23 tightly under Deck and working from the same end attach the Climb Wall to the Climb Wall Frame item 3 using 12 off M10 x 35 Resistorx bolts item 50 and M10 Washers item 60 See FIG 59 54 31 61 67 FIG 58 FIG 59 3 50 60 23 ISSUE B ...

Page 42: ...as shown on the Panel Fixing Rails using 9 off M10 x 40 Resistorx bolts item 49 and M10 Washers item 60 See FIG 60 52 Assemble the pair of Slide Entry Panels item 32 in position as shown on the Slide Entry Frame using 10 off M10 x 40 Resistorx bolts item 49 and M10 Washers item 60 See FIG 60 NOTE See Appendix A Note 2 for assembly of Plastic Slide and relevant components 53 Assemble the pair of Pe...

Page 43: ...the Straight Leg 1200 Deck item 1 See FIG 63 57 Place small register diameter of Telescope Spacer item 42 into hole on bottom of Telescope Mounting Bracket item 41 and attach to the top of Straight Leg 1200 Deck item 1 using M10 x 65 Resistorx bolt item 48 and M10 Washer item 60 The bolt should be tightened up sufficiently to allow the unit to be rotated with a reasonable force See FIG 63 58 Place...

Page 44: ...ic plug item 80 into the appropriate hole 5 POST INSTALLATION INSPECTION CHECK TICK 5 1 All fixings are tightened to there appropriate torque settings and have no protruding sharp edges 2 Paint work is not damaged Any making good should be carried out using the procedure in the Inspection and Maintenance instructions 3 Concrete foundations are secure 4 Concrete has a water shed away from legs 5 Ad...

Page 45: ...structions 1 PLASTIC SLIDE ENTRY FRAME ASSEMBLY 1 Position Deck Plastic Slide item 21 onto Deck Frame as shown and secure using 7 off M10 x 40 Resistorx bolts item 49 and M10 Washers item 60 in positions shown See FIG A1 A2 NOTE Ensure that the cutout in the deck for the mounting of the slide is positioned in the correct orientation FIG A1 FIG A2 49 60 21 49 60 ISSUE B ...

Page 46: ...stic Slide Entry Frame rails is held between a Bar Socket Top item 46 and a Bar Socket Bottom item 45 using 2 off BHCS Fixings item 75 and should be fixed with the plastic panel fixing inserts on the outside of the structure See FIG A3 FIG C i For assembly method see Page 27 Note4 4 3 i to v ii Attach Plastic Slide Entry Frame through Deck into Deck Frame using 2 off M10 x 40 Resistorx bolts item ...

Page 47: ...e item 18 using 4 off 3 8 x 1 long fixing bolt and washers See FIG A5 2 Assemble Plastic Slide Entry Angle item 10 to front face of Plastic slide using 4 off 3 8 x 3 4 long fixing bolts and washers The hocked face of the angle must face away from the slide See FIG A6 FIG A5 FIG A6 SLIDE MOUNTING LEG FIXING BOLT 3 8 x 1 LONG WASHER 18 FIXING BOLT 3 8 x 3 4 LONG WASHER 10 ISSUE B ...

Page 48: ...e angle edge over the recessed edge of the Deck Panel ensuing that the Slide Mounting Leg is placed in its foundation hole See FIG A8 A9 5 Secure the Slide in position using 2 off M10 x 30 Resistorx bolts item 51 and M10 Washers item 60 into the Deck Frame edge and 2 off 3 8 x 1 1 4 fixing bolts and M10 washers item 60 through the back of the panels See FIG A8 A9 6 Shim the Slide Mounting Leg in i...

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