Smithco Spray Star 1000, Parts & Service

Page: 93 / 112

93
Accessories
10-378 FOAM MARKER FOR 1000 PARTS LIST
SAFETY: BEFORE WORKING ON MACHINE STOP ENGINE, SET
PARK BRAKE, REMOVE KEY FROM IGNITION AND BLOCK
WHEELS. DISCONNECT NEGATIVE (-) BATTERY TERMINAL.
1. Mount the switch box (Ref 13) on the side control panel facing towards the seat using the two wing nuts
that came with the switch box.
2. Connect the compressor to the switch box.
3. Use dielectric grease on all electrical connections. Connect power cable (15-509) to the switch box.
Turn the switch off. Route the power wire to the fuse block (on the inside of the engine cover) out of the
way of any heat or moving parts. Use nylon ties as needed. Cut the power wire with enough length to
connect the fuse block. Put the slide on terminal with heat shrink onto the wire ends and connect to fuse
block. Red to po), black to negative(-). Insert 15 amp fuse into slot which has red wire attached
to it.
4. Position the right and left hand mount brackets(Ref 2 and 4) on the boom tubes facing the front of the
machine, using two
5
/
16
x 3 bolts. Install the foamer plate (Ref 5) on the right and left bracket with curve
towards poly spray tank.
5. Place the piece of trim (Ref 14) on the foamer bracket to prevent rubbing of hoses for a clean-load sys -
tem.
6. Place foamer unit onto mount plate, with cap facing to the right side of machine. Using ¼ bolts and
flange nuts, bolt foam marker to mount plate. The left rear mount of the foamer will bolt through the
mount plate and brace. Tighten all hardware.
7. Make sure all bolts are tightened.
CONNECTING THE CAP ASSEMBLY
Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs
below the cap. This is the soap outlet tube. Connect the clear tube to the other connector on the tank cap.
This is the air input tube. Tighten connectors hand tight, assembly tank cap onto tank.
FOAM MARKER WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 14-291-03 Compressor 1
2 15-504-04 Wiring Harness 1
3 14-291-05 Switch Box 1
33-508 Auto Blade Type Fuse
15amp
1
15-506-02 Switch - middle 1
14-291-14 Switch - outside 1
4 15-509 Power Cable 1
5 33-271 Fuse Block (part
of machine)
1
33-508 Auto Blade Type Fuse 15 amp 1
6 15-507 Tubing -Blue
7 15-507 Tubing - White
8 14-699 Malle Coupler 1
9 20-769 Mount Bracket 1