4
Ser
vice
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove
key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the en-
gine manual before operation.
LUBRICATION
Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1000 has 10
grease fittings.
A. One on the rod end of hydraulic cylinder.
B. One on each the right and left spindles.
C. One on the center front pivot.
D. One on each end of tie rod.
E. One on the pedal relay.
F. One on the forward pedal.
G. One on the reverse pedal.
ELECTRICAL CONNECTIONS
Use dielectric grease on all electrical connections.
AIR CLEANER
1. Loosen cover retaining snaps and remove
cover.
2. Remove pre-cleaner from paper element.
3. Check paper element. Replace element as necessary.
4. Wash pre-cleaner in warm water with detergent. Rinse pre-cleaner thoroughly until all traces of deter
-
gent are eliminated. Squeeze out excess water (do not wring). Allow pre-cleaner to air dry.
5. Saturate pre-cleaner with new engine oil. Squeeze out all excess oil.
6. Reinstall pre-cleaner over paper element.
7. Reinstall air cleaner cover. Secure cover with cover retaining knob.
WHEEL MOUNTING PROCEDURE
1. Set park brake. Turn machine off and remove key.
2. Block wheel on opposite corner.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Place wheel on hub lining up bolt holes.
6. Torque to 64-74 ft/lb (87-100Nm) using a cross pattern. Re-torque after first 8 hours and every 250
hours thereafter.
7. Lower machine to ground and remove blocks and jack.
TIRE PRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to
explode. All tires should be 20 psi (1.4bar). Improper inflation will reduce tire life considerably.
Summary of Contents for Spray Star 1000
Page 12: ...10 Diagrams WIRING DIAGRAM...
Page 14: ...12 Diagrams HYDRAULIC DIAGRAM...
Page 16: ...14 Parts BODY FRAME DRAWING...
Page 18: ...16 Parts NOSE CONE DRAWING...
Page 20: ...18 Parts FRONT AXLE DRAWING...
Page 22: ...20 Parts SEAT CONSOLE AND ROPS DRAWING...
Page 24: ...22 Parts FUEL TANK DRAWING...
Page 26: ...24 Parts OIL TANK OIL FILTER OIL COOLER DRAWING...
Page 28: ...26 Parts FOOT PEDAL LINKAGE DRAWING...
Page 30: ...28 Parts PUMP DRAWING...
Page 32: ...30 Parts ENGINE DRAWING...
Page 34: ...32 Parts PARK BRAKE DRAWING...
Page 36: ...34 Parts REAR AXLE DRAWING...
Page 38: ...36 Parts TANK DRAWING TURBO QUAD AGITATOR DRAWING...
Page 40: ...38 Parts 15 301 ORBITROL DRAWING...
Page 56: ...56 Accessories DYNAJET MODULE MOUNTS...
Page 58: ...58 Accessories WIRING TEEJET AEROS SYSTEM...
Page 59: ...59 Accessories WIRING TEEJET DYNA JET SYSTEM...
Page 62: ...62 Accessories 10 648 3 WAY MANUAL VALVE DRAWING...
Page 68: ...68 Accessories 17 585 18 SMITHCO SUPER BOOM...
Page 70: ...70 Accessories 17 585 18 SMITHCO SUPER BOOM...
Page 74: ...74 Accessories 17 601 15 HD BOOM DRAWING...
Page 76: ...76 Accessories 17 601 15 HD BOOM DRAWING...
Page 84: ...84 Accessories 16 906 ELECTRIC HOSE REEL DRAWING...
Page 88: ...88 Accessories 1002D 1008D HOSE REEL PLUMBING DRAWING 1011D HOSE REEL PLUMBING DRAWING...
Page 92: ...92 Accessories 10 378 FOAM MARKER FOR 1000 DRAWING WIRING DRAWING...
Page 94: ...94 Accessories 10 378 FOAM MARKER DRAWING...
Page 96: ...96 Accessories FOAMER NOZZLE MOUNT DRAWING...
Page 98: ...98 Accessories 14 291 FOAMER REPLACEMENT PARTS...
Page 102: ...102 Accessories 10 417 CHEMICAL CLEAN LOAD TROUBLE SHOOTING...
Page 104: ...104 Accessories 15 620 CHEMICAL CLEAN LOAD DRAWING...
Page 108: ...108 Reference NOTES...