Smithco Spray Star 1000, Parts & Service

Page: 2 / 112

Introduction
Ser
vice
Diagrams
Par
ts
Accessories
Reference
CONTENTS
Introduction ..........................................................1-3
Safe Practices ..........................................................2
Specification .............................................................3
Optional Equipment ..................................................3
Service ..................................................................4-9
Maintenance ..........................................................4-6
Storage .....................................................................6
Service Chart ............................................................7
End User’s Service Chart .........................................8
Adjustments .............................................................9
Diagrams ..........................................................10-13
Wiring Diagram ..................................................10-11
Hydraulic Diagram .............................................12-13
Fitting Torque Charts ..............................................13
Parts..................................................................14-43
Body and Frame ...............................................14-15
Nose Cone ........................................................16-17
Front Axle .........................................................18-19
Seat Console and ROPS ...................................20-21
Fuel Tank ...........................................................22-23
Oil Tank-Oil Filter-Oil cooler ...............................24-25
Foot Pedal Linkage ............................................26-27
Pump .................................................................28-29
Engine and Exhaust ..........................................30-31
Park Brake .........................................................32-33
Rear Axle ...........................................................34-35
Spray Tank .........................................................36-37
Turbo-Quad Agitator ..........................................36-37
10-576 Orbitrol ...................................................38-39
42-797 Hydraulic Pump .....................................40-41
16-998 Hypro
®
Pump ..............................................42
10-510 Wheel Motor ...............................................43
Accessories .......................................
44-106
1010 Plumbing (Manual Valve) ...................................44-45
1002 Plumbing (TeeJet
®
744) .....................................46-47
1008 Plumbing (TeeJet
®
Radion 8140) .......................48-49
1002 Controls (TeeJet
®
744) ............................................ 50
1008 Controls (TeeJet
®
Radion 8140) ............................. 51
1016 Plumbing (TeeJet
®
D Aeros) ................52-55
TeeJet
®
DynaJet Module Mounts ................................56-57
TeeJet
®
Aeros Wiring ....................................................... 58
TeeJet
®
DynaJet Wiring ................................................... 59
16-524 Motorized Control Valve ...................................... 60
15-737 Strainer ................................................................ 61
10-648 3-Way Manual Valve .......................................62-63
15-743 Manifold Ball Valve ............................................. 64
20-685 Regulator Valve ................................................... 65
14-801 Agitator Strainer ................................................... 66
Turbo TurfJet Tips ............................................................ 67
XR TEEJET Tips ............................................................. 67
17-585 18’ Heavy Duty Boom .....................................68-71
17-585 Plumbing ........................................................72-73
17-601 15’ Heavy Duty Boom ....................................74-77
17-601 Plumbing ........................................................78-79
QJS Nozzle Drawing ....................................................... 80
QJS Bottom mounted Nozzle Assembly .......................... 81
Triple Nozzle Assembly ................................................... 82
10-370/10-365 Water Fill Meter Kit .................................. 83
16-906 Electric Hose Reel ..........................................84-85
16-129 Hose Reel ............................................................ 86
10-422 Hose Reel Mount
(for HD Super Booms)
................ 87
Hose Reel Plumbing ...................................................88-89
Electric Hose Reel Wiring ................................................ 90
Hose Reel Adjustments ................................................... 91
10-378 Foam Marker Kit ............................................92-97
14-291Foamer ............................................................98-99
30-006 Fresh Water Wash Tank ................................... 100
10-417 Chemical Cleanload
®
..................................101-103
15-620 Chemical Cleanload
®
Eductor ....................104-105
15-835 Tank Rinsing System ........................................ 106
Reference .......................................107-108
Decal List ....................................................................... 107
Quick Reference Replacement Parts ............................ 108