Smithco 100684 Parts & Service Download Page 44

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Par
ts

16-998 HYPRO PUMP DRAWING

REF#

PART#

DESCRIPTION QUANTITY

16-998-01

Drain Plug

16-998-02

Pump Casing

Impeller Nut

16-966-16

Impeller

16-966-11

Key

16-998-10

Gasket

16-998-04

O-Ring

16-967

Mechanical Seal (Silicon Carbide)

16-998-06

Mounting Flange

16-998-07

Bolt

16-966-06

Slinger Ring

16-966-10

Ball Bearing

16-966-12

Pump Shaft

16-822-20

Key

16-966-13

Bearing Retainer

16-994-05

Bolt

16-994-06

Retaining Washer

16-994-03

Spacer

Bolt

16-994-01

Clutch

16-994-04

Set Screw

16-998-12

Pump Only

16-967

Silicone - Carbon Seal Kit

When servicing the spray pump or filter, all control valves must be shut

off if there is liquid in the tank.

Summary of Contents for 100684

Page 1: ...Spray Star 1008J 10 100 F w TeeJet Radion 8140 SN 100684 February 2020 Parts Service Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com ...

Page 2: ...140 51 TeeJet DynaJet Plumbing 52 55 TeeJet DynaJet Module Mounts 56 57 TeeJett Control Mounts 58 59 TeeJet Aeros Wiring 60 TeeJet DynaJet Wiring 61 16 524 Motorized Control Valve 62 15 737 14 628 Flanged Strainer 63 10 648 3 Way Manual Valve 64 65 15 743 Manifold Ball Valve 66 20 785 Regulator Valve 67 14 801 Agitator Strainer 68 17 585 18 Heavy Duty Boom 70 73 17 585 Plumbing 74 75 17 601 15 Hea...

Page 3: ...r Refer to engine manual for placement of engine serial number For product and accessory information help finding a dealer or to register your product please contact us at www Smithco com Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts For easy access record your Serial and Model numbers here...

Page 4: ...ake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp ...

Page 5: ...omotive type 24F 12 Volt BCI Group Size 24 Cold Cranking Amps 575 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum Width 6 88 17 cm Maximum Height 10 25 cm FLUID CAPACITY Crankcase Oil See Engine Manual Fuel 6 gallon 22 7 liters Hydraulic Fluid 5 gallon 19 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 10 417 Chemical Cl...

Page 6: ...tergent Rinse pre cleaner thoroughly until all traces of deter gent are eliminated Squeeze out excess water do not wring Allow pre cleaner to air dry 5 Saturate pre cleaner with new engine oil Squeeze out all excess oil 6 Reinstall pre cleaner over paper element 7 Reinstall air cleaner cover Secure cover with cover retaining knob WHEEL MOUNTING PROCEDURE 1 Set park brake Turn machine off and remov...

Page 7: ...250 hours thereafter 3 Oil level should be 2 2 5 6 4cm from top of the tank when fluid is cold Do not overfill 4 After changing oil run the machine for a few minutes Check oil level and for leaks 5 Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of con taminants Check and service more frequently when operating in extremely cold hot or dusty conditio...

Page 8: ...RY 1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disc...

Page 9: ...ses and fittings Inspect and clean the machine After the first 50 hours Change Hydraulic Oil Filter Every 100 hours Clean or change air filter 1 Clean pre cleaner 1 Change engine oil and filter Replace spark plug Lubricate machine Clean or change remote air cleaner Check the battery fluid level and cable connections Check muffler and spark arrestor Check belt tension Every 250 hours Check engine v...

Page 10: ...ean the air filter Clean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter Change oil Lubricate Machine Ensure all warning decals are intact Areas of Concern...

Page 11: ...djust length of cable SPRAY PUMP Located to the rear and right of the engine Should have approximately 1 2 13mm of deflection in the center of the top strand Loosen two 9 16 x 13 4 bolts Slide pump to the rear to desired tension Tighten two 3 8 x 11 2 bolts MASTER BOOM SWITCH FOOT SWITCH The master boom switch located on the left floorboard is used to override the master switch on the computer con...

Page 12: ...10 Diagrams WIRING DIAGRAM Use dielectric grease on all electrical connections ...

Page 13: ...n 1 8 30 214 KYB Electric Hydraulic Actuators 2 9 16 998 Hypro Pump With Electric Clutch 1 10 33 480 Pressure Switch 1 11 77 207 Buzzer 1 8874 Female Bullet 1 8875 Male Bullet 1 8963 Heat Shrink 2 12 10 575 Briggs 23HP Engine 1 13 Black Cable 1 14 22 017 Starter Cable 1 15 13 750 Solenoid w Connector 1 16 75 518 Red Battery Cable 1 17 33 216 Battery 1 18 76 327 Ground Battery Cable 1 19 77 261 Cir...

Page 14: ...12 Diagrams HYDRAULIC DIAGRAM ...

Page 15: ...c Tube Assembly 4 10 10 667 Hydraulic Hose x 20 5 2 11 34 057 Tee 1 2 12 45 373 DDC Piston Pump 1 13 8832 24 3 4 Suction Hose x 24 1 18 040 Hose Clamp 2 14 34 123 Elbow 1 15 8832 22 3 4 Suction Hose x 22 1 18 040 Hose Clamp 2 16 18 508 45 Barb Elbow 1 17 23 006 Oil Filter 1 23 031 Filter Element 25 Micron 1 18 10 668 Hydraulic Hose x 39 1 19 60 473 Oil Tank 1 20 60 213 Strainer 1 21 10 672 Hydraul...

Page 16: ...14 Parts MAIN BODY DRAWING ...

Page 17: ... Molded Foot Pedal 1 15 10 694 RH Panel Cover 1 16 10 663 RH Front Fender 1 15 781 Drink Cup Holder 1 17 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 10NHS 4 Ply 2 42 161 02 Wheel 2 18 10 695 RH Control Panel 1 19 10 684 Control Panel 1 20 20 659 Mud Flap 4 21 60 106 Park Brake Handle 1 22 76 198 03 Seat Belt 1 23 10 679 Battery Box 1 33 216 Battery 1 24 15 838 Fuel Tank 1 78 456 Gas Tank Strap ...

Page 18: ...16 Parts CONTROL PANEL DRAWING ...

Page 19: ...16 10 684 Control Panel 1 17 13 488 Ignition Switch 1 18 LED Head Light 15 731 Amber Rocker 1 15 729 Panel Mount Middle 1 15 726 Lighted Switch 1 19 Spray Pump 15 727 Rocker 1 15 729 Panel Mount Middle 1 15 782 Switch On None Off 1 20 15 730 Panel Mount Plug 1 15 725 Panel Mount End 1 21 45 118 Throttle Cable 1 22 12 804 Hour Meter 1 23 77 207 Buzzer 1 8875 Male Bullet 1 8874 Female Bullet 1 24 10...

Page 20: ...18 Parts FRONT AXLE DRAWING ...

Page 21: ...eal Kit 1 16 HNJ 58 18 Jam Nut 5 8 18 3 17 HB 58 11 250 Bolt 5 8 11 x 21 2 3 18 18 154 Rod End 3 HG 14 28 180 Grease Fitting 1 4 28 x 180 3 19 HMB 58 14 Machine Bushing 5 8 x 14GA 6 20 HNL 12 20 Lug Nut 1 2 20 10 21 27 022 02 Stud 1 2 20 x 17 16 10 22 10 582 Spindle 2 18 035 Bushing part of Spindle 2 per 4 HG 14 28 45 Grease Fitting 1 4 28 x 45 2 23 16 076 King Pin 2 24 20 538 Spring Mount 2 25 HN...

Page 22: ...20 Parts SEAT CONSOLE AND ROPS DRAWING ...

Page 23: ...l Panel 1 15 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 10NHS 4 Ply 2 42 161 02 Wheel 2 16 10 675 Main Frame 1 17 10 680 Seat Frame 1 18 10 695 RH Control Panel 1 19 10 694 RH Panel Cover 1 20 10 663 RH Front Fender 1 21 15 781 Drink Cup Holder 1 22 20 659 Mud Flap 2 23 10 735 RH Fender Brace 1 10 736 LH Fender Brace not shown 1 HBCL 516 18 075 Carriage Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flange ...

Page 24: ...22 Parts FUEL TANK DRAWING ...

Page 25: ...nge Loc Nut 1 2 13 2 11 HB 12 13 175 Hex Bolt 1 2 13 x 13 4 8 HW 12 Flat Washer 1 2 8 HNTL 12 13 Lock Nut 1 2 13 8 12 9025 28 3 16 Fuel Hose x 28 1 18 186 Hose Clamp 2 13 8 693 Hose Connector comes with engine 1 14 8 689 Carbon Canister 1 15 8 688 Carbon Canister Mount 1 16 10 702 LH Seat Belt Mount 1 17 10 575 01 Muffler 1 18 10 575 Engine B S 23HP 1 10 575 02 Air Filter 1 10 575 03 Air Filter Pr...

Page 26: ...24 Parts OIL TANK OIL FILTER OIL COOLER DRAWING ...

Page 27: ...18 HW 716 Flat Washer 7 16 4 19 HNFL 12 13 Flange Loc Nut 1 2 13 4 20 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HW 38 Flat Washer 3 8 2 HTNL 38 16 Lock Nut 3 8 16 2 21 HB 516 18 175 Hex Bolt 5 16 18 x 13 4 2 HW 516 Flat Washer 5 16 2 22 10 593 Hypro Pump Mount 1 23 16 998 Hypro Pump 1 24 23 031 Replacement Filter Element 25 Micron 1 25 23 006 Oil Filter Assembly 1 26 10 687 Oil Filter Mount 1 27 HB 14...

Page 28: ...26 Parts FOOT PEDAL LINKAGE DRAWING ...

Page 29: ... 15 10 676 Pedal Relay 1 16 11 103 Yoke 1 4 28 1 17 HBFL 516 18 075 Flange Whiz loc Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Whiz loc Nut 5 16 18 2 18 10 565 Cable 1 19 10 674 Pedal Mount 1 20 10 677 Forward Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Zerk 1 21 HWL 516 Lock Washer 5 16 2 HN 516 24 Hex Nut 5 16 18 2 22 10 678 Reverse Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Ze...

Page 30: ...28 Parts PUMP DRAWING ...

Page 31: ...aight Elbow 1 19 23 127 Elbow 1 20 18 133 Barb Fitting 1 2 MPT x 3 4 Barb 1 21 HSSH 12 13 175 Socket Screw 1 2 13 x 13 4 2 HNFL 12 13 Flange Loc Nut 1 2 13 2 22 10 709 Pump Mount 1 23 10 664 Hub 7 8 1 24 42 361 Tensioner Spacer 1 25 42 331 Pulley 2 26 42 358 Idler Pulley 1 27 42 327 Belt Tensioner 1 28 16 990 Spacer 1 29 HB 38 16 275 Hex Bolt 3 8 16 x 23 4 1 HW 38 Flat Washer 3 8 1 HNTL 38 16 Lock...

Page 32: ...30 Parts ENGINE AND SPRAY PUMP DRAWING ...

Page 33: ...9 16 825 Hex Bushing 11 2 x 11 4 1 20 16 161 Fitting 11 4 MPT x 11 4 HB 2 21 18 044 1 8 Street Elbow 1 22 10 593 Hypro Pump Mount 1 23 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HW 38 Flat Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 24 HB 516 18 175 Hex Bolt 5 16 18 x 3 4 2 HW 516 Flat Washer 5 16 2 25 10 580 Engine Plate 1 26 10 622 Exhaust Hanger 1 27 18 222 Hose Clamp 1 28 18 372 3 Way Valve 1 29 16 1...

Page 34: ...32 Parts PARK BRAKE DRAWING ...

Page 35: ... Bracket 1 13 20 656 Hydraulic Tube Assembly 4 14 34 122 Short Elbow 4 15 Carrier Side Pad 1 16 Carrier Side Pad Support 1 17 Cam Side Pad Support 1 18 Cam Side Pad 1 19 76 241 Right Caliper CW 1 20 14 265 Nut 1 20 included with Ref 24 2 21 60 268 Lug Bolt 1 2 20 x 15 16 10 22 76 239 8 Brake Disk 5 hole 2 23 HNFL 12 13 Flange Loc Nut 1 2 13 8 24 10 510 Wheel Motor 2 25 HB 12 13 750 Hex Bolt 1 2 13...

Page 36: ...34 Parts REAR AXLE DRAWING ...

Page 37: ...16 18 Flange Loc Nut 5 16 18 8 7 78 221 Rear Tire and Wheel 2 78 221 01 Tire 2 78 221 02 Wheel 2 8 16 557 Square Cap 2 9 17 615 Boom Carrier 2 10 17 614 Boom Spacer 2 11 HB 516 18 100 Bolt 5 16 18 x 1 12 HW 516 Washer 5 16 12 HNFL 516 18 Flange Loc Nut 5 16 18 12 12 20 555 U bolt 4 HNFL 12 13 Flange Loc Nut 1 2 13 8 13 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HN 12 13 Nut 1 2 13 4 14 HB 516 18 125 Bolt 5...

Page 38: ...36 Parts TANK DRAWING TURBO QUAD AGITATOR DRAWING ...

Page 39: ...x Bolt 3 8 16 x 1 1 HNTL 38 16 Lock Nut 3 8 16 2 13 16 150 Double Threaded Fitting 3 4 2 14 10 112 Tank Carrier 1 15 16 155 Elbow 3 4 MPT x 1 HB 1 16 16 156 Elbow 11 4 MPT x 11 4 HB 1 17 16 194 Anti Vortex Fitting 11 4 1 18 16 998 Hypro Pump 1 19 18 475 Male Elbow 2 20 9038 30 1 4 Tubing 1 18 116 Hose Clamp 2 21 10 390 Reducer 1 22 10 639 Lid Stop 1 HRS 36 100 Rivet 3 16 x 1 2 HW 316 Flat Washer 3...

Page 40: ...38 Parts 15 301 ORBITROL DRAWING ...

Page 41: ...6 Spring Retaining Ring 1 17 10 576 05 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering Spring Kit 1 15 301 ORBITROL SPECIFICATIONS Inlet Relief Valve Setting 1020 psi 70 bar Nominal Flow 3 gpm 11 lpm Displacement 4 50 cu in R 73 8 cu cm R Check Valve for Manual Steering Yes Inlet Pressure Rating 2030 psi 140 bar Return P...

Page 42: ...40 Parts 45 373 DDC20 PISTON PUMP DRAWING ...

Page 43: ...ining Ring 1 7 45 373 07 Needle Bearing 1 8 45 373 08 End Cap 1 9 45 373 09 Plug Assembly 2 10 45 373 10 By Pass Valve Assembly 1 11 45 373 11 Charge Pump Housing 1 12 45 373 12 Gerotor Assembly 1 13 O ring 1 14 O ring 1 15 45 373 13 Valve Plate CCW 1 16 45 373 14 Cylinder Block kit 1 17 45 373 15 Thrust Plate 1 18 45 373 16 Swash Plate Axial Offset 1 19 Gasket 1 20 45 373 17 Journal Bearing Carri...

Page 44: ...998 06 Mounting Flange 1 10 16 998 07 Bolt 11 16 966 06 Slinger Ring 1 12 16 966 10 Ball Bearing 2 13 16 966 12 Pump Shaft 1 14 16 822 20 Key 1 15 16 966 13 Bearing Retainer 1 16 16 994 05 Bolt 1 17 16 994 06 Retaining Washer 1 18 16 994 03 Spacer 1 19 Bolt 4 20 16 994 01 Clutch 1 21 16 994 04 Set Screw 3 16 998 12 Pump Only 16 967 Silicone Carbon Seal Kit When servicing the spray pump or filter a...

Page 45: ...aring 1 7 10 510 01 Drive Link 1 8 Ring Seal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 10 510 02 Special Bolt 7 13 Commulator Seal matches with 10 1 14 10 510 03 Rotor Set matched set 1 15 10 510 04 Wear Plate 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer ...

Page 46: ...44 Accessories 1008 PLUMBING DRAWING TEEJET RADION 8140 15 817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp ...

Page 47: ...8897 38 Discharge Hose 11 4 1 18 040 Hose Clamp HS 12 2 20 10 389 Plug 11 4 1 21 16 180 Quick Coupler 11 4 Male 1 22 16 935 Quick Coupler 11 4 Cap 1 23 18 372 3 Way Valve 1 18 372 01 T handle 1 24 16 161 Fitting 11 4 MPT x 11 4 HB 2 25 8897 52 Discharge Hose 11 4 1 18 040 Hose Clamp HS 12 2 26 16 825 Stainless Steel Reducer Bushing 11 2 x 11 4 1 27 16 998 Hypro Pump 1 28 18 475 Male Elbow 2 9038 3...

Page 48: ...Mount 1 6 Wire Harness 1 7 15 743 Manifold Ball Valve 1 8 18 007 Elbow 1 9 20 684 Flow Meter 1 10 20 670 04 Pressure Transducer 1 11 10 498 Wheel Speed Cable 1 12 10 496 Proximity Speed Sensor 1 13 20 785 Regulator Valve 1 14 33 509 Master Boom Floor Switch 1 15 33 216 Battery 1 16 20 781 Radion Plastic Cover 1 For machines with wheel sensor Use Dielectric Grease On All Electrical Connections ...

Page 49: ...6 15 517 11 Thrust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 15 743 02 75 Tee Body 1 17 15 743 06 Screw SS 4 18 15 743 03 Mounting Rail Aluminum 1 15 552 10 Spare Par...

Page 50: ...r Polypropylene 1 6 15 517 11 Thrust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 SS Bolt 1 4 20 x 3 4 17 SS Lock Washer 1 4 4 18 SS Nut 1 4 20 4 20 685 Complete Regulator Valve ...

Page 51: ... 14 801 AGITATION STRAINER REF PART DESCRIPTION QUANTITY 1 QC Strainer Head 1 2 Bowl 1 3 Strainer QC Retaining Clip 1 4 14 802 50 Mesh Strainer 1 5 Viton Oring 1 6 15 553 01 Retaining Clip 1 7 15 553 02 Viton Oring 1 ...

Page 52: ...37 STRAINER DRAWING REF PART DESCRIPTION QUANTITY 1 15 737 01 Strainer Head 75 Series 1 2 16 968 03 50 Mesh Strainer 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1 6 14 521 05 Cap 1 ...

Page 53: ...51 Accessories NOTES ...

Page 54: ...52 Accessories 17 835 BOOM DRAWING ...

Page 55: ...14 17 596 Hinge Pin 2 HB 516 18 100 Bolt 5 16 18 x 1 2 15 17 541 Boom End Guard 2 HBFL 516 18 075 Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flange Lock Nut 5 16 18 4 16 17 573 Guide Block Set 2 HB 14 20 125 Bolt 1 4 20 x 11 4 8 HNTL 14 20 Lock Nut 1 4 20 8 17 17 558 Right Boom Arm 1 18 33 506 Body see nozzle drawing 17 HB 516 18 075 Bolt 5 16 18 x 3 4 17 HNFL 516 18 Flange Lock Nut 5 16 18 17 19 17 559 Bre...

Page 56: ...BOOM MOUNT TO TRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5 16 18 12 D 20 555 U Bolt 4 HNFL 12 13 Flange Lock Nut 1 2 13 8 ...

Page 57: ...6 x 1 6 HW 38 Washer 3 8 6 HNFL 38 16 Flange Lock Nut 3 8 16 6 5 18 417 Single Barb 2 6 18 416 Double Barb 3 7 33 506 Nozzle Body see nozzle drawing 5 8 18 415 3 4 T Hose Barb 1 9 9032 9 3 4 Black Hose x 9 3 18 040 Hose Clamp 6 10 9032 4 3 4 Black Hose x 4 2 18 040 Hose Clamp 4 11 HNFL 516 18 Flange Lock Nut 5 16 18 5 HB 516 18 075 Bolt 5 16 18 x 3 4 5 12 HB 38 16 250 Bolt 3 8 16 x 21 2 2 HNFL 38 ...

Page 58: ...way Mount 1 8 17 560 Hinge Mount 1 9 17 562 LH Break Away Arm 1 8946 3 5 Plastic Wear Strip 1 HRS 316 050 Steel Rivet 3 16 x 1 2 1 10 18 417 Single Barb 2 11 9032 28 3 4 Black Hose x 28 1 18 040 Hose Clamp 2 12 33 506 Nozzle Body see nozzle drawing 6 13 18 416 Double Barb 4 14 9032 4 3 4 Black Hose x 4 2 18 040 Hose Clamp 4 15 18 415 3 4 T Hose Barb 1 16 9032 9 3 4 Black Hose x 9 3 18 040 Hose Cla...

Page 59: ...rm 1 8 HB 14 20 125 Bolt 1 4 20 x 11 4 4 HNTL 14 20 Lock Nut 1 4 20 4 9 17 573 Guide Block Set 1 10 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flange Lock Nut 5 16 18 4 11 17 541 Boom End Guard 1 12 9032 4 3 4 Black Hose x 4 4 18 040 Hose Clamp 8 13 18 417 Single Barb 2 14 33 506 Nozzle Body see nozzle drawing 6 15 16 921 Cap 1 16 16 800 Seal 1 17 17 602 Body 1 18 18 416 Double Barb 5...

Page 60: ... 17 587 Boom Lock 1 2 HB 516 18 100 Bolt 5 16 18 x 1 4 HW 516 Flat Washer 5 16 2 HNTL 516 18 Lock Nut 5 16 18 4 3 42 116 Rubber Insert 2 4 8803 2 75 Trim black w lace 1 5 17 592 Lock Hinge LH 1 17 588 Lock Hinge RH 1 6 17 589 Limit Hinge RH 1 17 593 Limit Hinge LH 1 ...

Page 61: ...1 17 537 Square U bolt 1 2 HB 516 18 100 Bolt 5 16 18 x 1 8 HW 516 Washer 5 16 8 HNFL 516 18 Flange Lock Nut 5 16 18 8 3 17 636 Fresh Water Mount 1 4 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 HW 38 Washer 3 8 2 5 17 635 Clean Load Mount 1 8803 13 Black Trim 13 1 ...

Page 62: ...es BOOM NEST ASSEMBLED REF PART DESCRIPTION QUANTITY 1 17 578 V Boom Nest Post 1 2 17 617 Boom Nest 2 3 HB 38 16 350 Bolt 3 8 16 x 31 2 2 HNTL 38 16 Lock Nut 3 8 16 2 4 18 297 Cap Plug 1 5 17 619 Round Push Plug 4 ...

Page 63: ...ubber Duct Hose x 2 2 3 17 527 Boom Hinge 1 4 17 539 Compression Spring 2 5 17 540 Tapped Bolt 2 6 HW 34 Washer 3 4 2 7 HNCL 34 10 Center Lock Nut 3 4 10 2 8 HG 14 28 180 Grease Zerk 3 9 17 591 Compression Spring 2 10 17 599 Spring Shim 2 11 17 594 Spring Sleeve 2 12 HB 38 16 100 Bolt 3 8 16 x 1 4 HNFL 38 16 Flange Lock Nut 3 8 16 4 ...

Page 64: ...1 3 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 4 17 597 Torsion Spring RH 1 5 HB 12 13 500 Bolt 1 2 13 x 5 2 6 HP 18 100 Cotter Pin 1 8 x 1 2 7 30 214 KYB Actuator Complete 2 8 HB 12 13 300 Bolt 1 2 13 x 3 2 9 HNTL 12 13 Lock Nut 1 2 13 4 10 HB 38 16 100 Bolt 3 8 16 x 1 8 HNFL 38 16 Flange Lock Nut 3 8 16 8 ...

Page 65: ...63 Accessories NOTES ...

Page 66: ...1 8 O ring EPDM 1 9 Plug 1 10 E clip 1 11 33 538 Cap White 1 12 33 554 Nozzle Tip White XR11008 VS 1 13 16 800 Viton Gasket 1 14 16 802 Strainer 1 15 O ring Teflon 2 16 33 506 Body Assembly includes all items 1 Quantity is per nozzle body For 20 booms multiply quantity by 12 Quantity is per nozzle body For 18 booms multiply quantity by 11 Nozzles are located 20 51 cm apart on the right left and ce...

Page 67: ... 1 6 16 851 1 Nipple 1 7 18 448 1 Ball Valve 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 Set meter in line 3 Make sure the water flow follows the arrow cast on the meter body 4 The DLJ Meter is for use only with COLD WATER up to 122 F 50 C 5 Slowly open any upstream valves to prevent damage to the meter Gallons to Cubic feet Conversion Multiply gallons r...

Page 68: ...66 Accessories 16 906 ELECTRIC HOSE REEL DRAWING ...

Page 69: ... HWL 516 Lockwasher 5 16 8 13 16 906 15 Motor 12VDC 1 14 HW 516 Washer 5 16 4 15 33 252 Switch and Solenoid Brkt 1 HB 516 18 100 Bolt 5 16 18 x 1 2 HW 516 Washer 5 16 2 HWL 516 Lockwasher 5 16 2 HN 516 18 Nut 5 16 18 2 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516 18 100 Bolt 5 16 18 x 1 4 18 16 906 17 Key 1 19 Set Screw 2 20 16 906 29 Pinion 1 21 HNTL 38 16 Lock Nut 3 8 16 4 22 16 906 18 Frame Asse...

Page 70: ...68 Accessories 16 129 MANUAL HOSE REEL DRAWING ...

Page 71: ...Side 1 9 HWL 516 Lockwasher 5 16 8 10 HB 516 18 075 Bolt 5 16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 08 Lock Pin Assembly 1 16 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 17 16 129 07 Frame Assembly 1 18 16 906 08 Mounting Pillow Block Bottom 2 19 16 906 24 Bearing 2 20 1...

Page 72: ...er remain in tank as you will be taking apart lines 3 Remove key from ignition set park brake and block wheels 4 Install hose reel mount on the left side of the machine in front of the rear wheel Mount arms pointing to the rear of the machine 5 Use the u bolts to secure the mount to the machine 6 Put hose reel on hose reel bracket with fitting to the rear of machine Use four bolts 5 16 18 x 11 2 a...

Page 73: ...EPLACEMENT PROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked 2 Remove hose clamps and disconnect hose from swivel Remove old hose 3 Insert new hose through roller guide connect to swivel and reinstall hose clamps Use spring guard over hose to protect the hose from being cut by t...

Page 74: ... Type Fuse 30Amp 1 CONNECTION INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the positive a...

Page 75: ...TIONS 1 Fresh Water Wash Tank mounts on the left side ROPs 2 Mount the wash tank Ref 3 onto the mount bracket Ref 1 using four 5 16 x 3 4 bolts washers and lock washers Ref 2 Tighten 3 Install the nipple Ref 5 elbow Ref 6 and spigot Ref 7 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank ssembly to the left side ROPs with u bolts Ref 4 Tighten 5 Rinse tank with cle...

Page 76: ...x 3 4 4 HNFL 14 20 Flange Lock Nut 1 4 20 4 4 20 726 LH Bracket 1 5 10 645 Foamer Plate 1 6 HB 516 18 075 Bolt 5 16 18 x 3 4 4 HW 516 Flat Washer 5 16 4 HNFL 516 18 Flange Whiz Nut 5 16 18 4 7 14 291 04 Tank Bracket 2 8 14 291 02 Foamer Tank 1 9 14 291 03 Compressor Only 1 14 291 01 Black Cover 1 10 14 284 02 Cap Assembly 1 11 Clear Tube 1 12 Blue Tube 1 13 8803 6 Black Trim 1 14 291 Foamer includ...

Page 77: ... 1 as shown above Mount the switch mount plate Ref 1 on the side control panel using exixting bolts Tank Mount Drawing 3 Position the right and left hand mount brackets Ref 2 and 4 on the boom tubes facing the front of the machine using two 5 16 x 3 bolts Install the foamer plate Ref 5 on the right and left bracket with curve towards poly spray tank 4 Place the piece of trim Ref 13 on the foamer b...

Page 78: ...ess 1 7 32 574 Foamer Wire Harness 1 8 15 918 Switch 2 Red LED 1 15 917 Rocker 2 Red Lenses 1 9 30 374 Decal Foamer 1 10 10 739 Switch Mount Plate 1 11 15 782 Switch Unlit 1 15 727 Rocker No Light 1 INSTALLATION 1 Connect the compressor wire harness Ref 6 to the switches using the wire harness Ref 7 2 Use dielectric grease on all electrical connections Route the wire harness to thebattery and out ...

Page 79: ...nd hand tighten Follow the same steps for the clear tube and tube nut Route the tubing along underside of main frame using tie downs as necessary Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors on the right side of compressor as far as possible Foll...

Page 80: ...78 Accessories FOAMER NOZZLE MOUNT HOSE GUARD MOUNT DRAWING ...

Page 81: ...n the blue tube with the threads facing toward end of tube Slide blue tube all the way over the top of the small tube on foam nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut 6 Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the ov...

Page 82: ...80 Accessories 14 291 FOAMER REPLACEMENT PARTS ...

Page 83: ... Brush 1 10 15 505 07 12V Electric Motor 1 11 15 511 02 Foam Sponge 1 12 14 284 02 Cap Assembly 1 13 14 291 02 Foamer Tank 1 14 14 291 04 Tank Brackets 2 15 15 510 01 Nozzle Mounting Rod 2 16 16 987 Foam Nozzle Mounting Kit 1 17 14 284 09 Foam Nozzle Reducer 2 18 15 511 09 Stainless Steel Screen 2 19 15 511 08 Long Foam Sponge 2 20 15 511 Foam Nozzle 2 21 15 511 07 Foam Nozzle Assembly 1 22 15 511...

Page 84: ... mounts on the rear of all the machines 2 The Bracket is already attached to the Super Boom center boom post 3 Install the nipple Ref 2 elbow Ref 3 and spigot Ref 4 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank onto the mount bracket using four 5 16 x 3 4 bolts washers and lockwashers Tighten 5 Rinse tank with clear water and check for leaks around fittings Thi...

Page 85: ... Clean load hopper Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position 11 Open lid and inspect for chemical residue Repeat step 10 as necessary 12 Close knife valve by pulling red handle out towards you Turn inlet yellow handle off LOADING LIQUID AND OR PO...

Page 86: ...avy Boom on the Sprayer you will have to relocate the Chemical Clean load System and the Fresh Water tank There is a mount provided for you please see in the illustration 10 417 CHEMICAL CLEAN LOAD CLEAN LOAD FRESHWATER MOUNT ON 17 550 17 525 BOOMS ...

Page 87: ... 8 x 3 bolt flat washer top and bottom and lock nut 4 Bolt Clean load assembly onto mounting bracket using four flange bolts 5 16 18 x 3 4 and flange nuts Install 90 hose barb 16 156 into inlet side of Clean load valve with yellow handle then tighten so it points forward and down 5 Install one reducer coupling 18 391 and one 90 Hose Barb 16 156 onto the outlet side of Clean load Tighten so hose ba...

Page 88: ...86 Accessories 15 620 CHEMICAL CLEAN LOAD DRAWING ...

Page 89: ...rain Head 2 1 13 15 620 17 Gasket 2 Tapered 1 14 15 620 16 Locking Ring 2 1 15 15 620 12 Ball Valve 1 15 620 15 Gasket 2 BSP 1 16 15 620 13 Handle Clean load 1 17 1 2 MNPT PP Hex Plug 1 18 15 620 04 Clean load Eductor 1 20 15 620 14 Ball Valve 11 4 Single Union 1 21 Screw 2 22 Flange Nut 2 23 Hex Head Screw 2 24 15 620 01 Frame Back Mount 1 25 Phillips Head Screw 2 26 15 620 11 Elbow 1 2 2 28 15 6...

Page 90: ...4 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Install Tank Rinsing kit as shown with the Double Thread Fitting Ref 5 going into the cover Basket Must be removed During Use ...

Page 91: ...ning Hot Tailpipe Guard D 25 286 Decal Crush Pinch Hood Back Edge Both Sides RH Control Panel E 15 719 Decal Speed Control LH Control Panel 27 093 Decal Oil Level LH Control Panel F 25 370 Decal 88 dba LH Front Panel 15 463 Decal Spray Pump LH Front Panel G 15 672 Decal Dash Panel Dash Board H 25 373 Decal Smithco Front Nose Cone I 27 077 Decal Smithco Steering Wheel J 10 414 Decal Control Panel R...

Page 92: ... Orbital 15 301 01 Repair Kit 77 263 Hydraulic Cylinder 14 530 Seal Kit 10 510 Wheel Motor 14 080 Seal Kit 45 373 DDC20 Piston Pump 45 373 01 Overhaul Kit 16 998 Hypro Pump 16 967 Silicone Carbon Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OTHER PARTS 13 488 Key Switch 76 310 Key Set 14 532 Hinged Cover On T...

Page 93: ...d the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 West Poplar Ave Cameron Wisconsin 54822 Telephone 800 891 9435 E Mail Produc...

Page 94: ...ts through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific legal rights and you may also have other rights which vary from state to state THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION O...

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Smithco 100684, Parts & Service

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