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SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS

WARNING: Failure to maintain minimum 
clearances between vent connectors and any 
combustible material can result in a fi re causing 
extensive property damage, severe personal 
injury or death!

COMMON VENT SYSTEMS

If an existing boiler is removed from a common venting 
system, the common venting system may then be too 
large for the proper venting of the remaining appliances 
connected to it. At the time of removal of an existing 
boiler, the following steps shall be followed with each 
appliance remaining connected to the common venting 
system placed in operation, while the other appliances 
remaining connected to the common venting system are 
not in operation.

Au moment du retrait d'une chaudière existante, les 
mesures suivantes doivent être prises pour chaque 
appareil toujours raccordé au système d'évacuation 
commun et qui fonctionne alors que d'autres appareils 
toujours raccordés au système d'évacuation ne 
fonctionnent pas: système d'évacuation

a)   Seal any unused openings in the common venting 

system. 

 

Sceller toutes les ouvertures non utilisées du 
système d'évacuation.

b)   Visually inspect the venting system for proper size 

and horizontal pitch and determine there is no 
blockage or restriction, leakage, corrosion and other 
defi ciencies which could cause an unsafe condition.

 

Inspecter de façon visuelle le système d'évacuation 
pour déter miner la grosser et l'inclinaison 
horizontale qui conviennent et s'assurer que le 
système est exempt d'obstruction, d'étranglement 
de fruite, de corrosion et autres défaillances qui 
pourraient présenter des risques.

VENT CONNECTIONS

WARNING: Never modify or alter any part of the 
boiler’s smoke hood. This includes the removal 
or alteration of any baffl es. Never install a vent 
pipe of a diameter different than that of the 
boiler smoke hood outlet. Failure to comply with 
this warning can result in severe personal injury 
or death.

Locate the boiler as close to the chimney as possible. 
Use the shortest, straightest vent connector possible 
for the installation. If horizontal runs exceed 

5 ft

1.5 m

 

they must be supported at 

3 ft

0.9 m

 intervals with 

overhead hangers. Use a single wall stainless or single 
wall galvanized steel vent pipe the same diameter as 
the flue collar to connect the boiler to a masonry 
chimney. When using an approved metal chimney 
system use the appropriate vent connector. The vent 
connector should be sloped up toward the chimney at a 
minimum rate of 

1/4 in/ft

2 cm/m

. On masonr y 

chimneys the connector must terminate fl ush with the 
inside of the chimney fl ue. Fasten each single wall vent 
connection with at least 3 corrosion resistant sheet 
metal screws.

The vent materials used in positive pressure vent 
systems must be certifi ed to UL 1738 for installations in 
the United States, ULS636 for installations in Canada. 
The following manufactures have systems that meet 
these requirements:

Heat-Fab, Inc.
38 Hayward Street
Greenfi eld, MA 01301, (800) 772-0739.  

Z-Flex U.S., Inc. 
20 Commerce Park 
North, Bedford, NH 03110-6911, (800) 654-5600.

Protech Systems Inc.
26 Gansevoort Street 
Albany, NY 12202 (518) 463-7284

WARNING: Breeching under positive pressure 
must be certifi ed to UL 1738 for installations 
in the United States, ULS636 for installations 
in Canada. Type B1 vent SHALL NOT be used. 
Failure to comply with this warning can result 
in severe personal injury or death.

Always provide a minimum clearance of 6 in. between 
single wall metal vent pipe and all combustible materials. 

Summary of Contents for 28HE Series

Page 1: ...any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a phone outside of the building Follow the gas supplier s instructions I...

Page 2: ...llation must be in accordance with the requirements of CAN CGA B149 1 or 2 Installation Code for Gas Burning Appliances and Equipment In the Commonwealth of Massachusetts the installation of a gas bur...

Page 3: ...re or improper burner operation will occur NOTE Forced make up air supplied to the boiler room must be approved by the local authorities A minimum of 30 ft3 GAL 0 22 m3 L for oil or 20 ft3 100 MBH The...

Page 4: ...the equipment in the enclosure When ducts are used they must have the same cross sectional area as the free area of the opening to which they connect When calculating the free area necessary to meet...

Page 5: ...g under positive pressure is connected to a chimney flue never connect a Category I appliance to this flue Doing so can result in the accumulation of carbon monoxide which can cause severe personal in...

Page 6: ...Never modify or alter any part of the boiler s smoke hood This includes the removal or alteration of any baffles Never install a vent pipe of a diameter different than that of the boiler smoke hood ou...

Page 7: ...r gas burning appliance to their previous condition of use Une fois qu il a t d termin selon la m tode indiqu e cidessus que chaque appareil raccord au syst me d vacuation est mis l air libre de fa or...

Page 8: ...e to comply with this warning may result in property damage severe personal injury or death 1 Plug all openings in the boiler and fill it with water 2 Bleed any air off through one of the top tappings...

Page 9: ...ting thread and washer on one end only Torque the draw rods from the end with anti seize and washer Follow the steps as described below Do not completely tighten one side gradually work each side usin...

Page 10: ...1 2 in rope that s sticking out around the cleanout opening flush with the castings to insure an air tight seal see Figure 5 3 Install the cleanout cover bolts from the baffled side of the cleanout c...

Page 11: ...expansion pin item 7 through the hinge bosses to secure the door to the cover 3 Insert the hex bolt item 6 through the hole in the observation port cover 4 Install the spring nut and knob items 3 2 1...

Page 12: ...mokehood Installation Figure 11 1 Screw the four 5 16 18 x 1 1 2 in studs into the tapped holes around the smokehood opening in the back section 2 Apply smokehood insulation tape to smokehood 3 Place...

Page 13: ...arrangement for multiple heaters Burner Mounting 1 Clean the burner mounting flange to remove any rust or debris 2 Install the four 3 8 in x 1 1 4 in studs into the tapped holes in the burner mountin...

Page 14: ...f the ANSI ASME Boiler and Pressure Vessel Code Section IV Also ANSI ASME CSD 1 Standard for Controls and Safety Devices for Automatically Fired Boilers where required All applicable local codes and o...

Page 15: ...ty of water level controls are available for the 28HE The water column piping needed to properly mount each control is available from Smith Figure 18 shows a typical water column piping arrangement Th...

Page 16: ...20 3 10 7 40 5 102 386 28HE S 11 2776 810 5 9 22 5 11 9 45 1 113 428 28HE S 12 3040 888 6 5 24 7 13 0 49 2 124 469 28HE S 13 3304 966 7 1 26 8 14 2 53 8 135 511 28HE S 14 3567 1044 7 7 29 0 15 3 57 9...

Page 17: ...e 17 SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 23 Typical Steam Piping Gravity Return for Multiple Boilers Figure 24 Typical Steam Piping Pumped Return for Multiple Boile...

Page 18: ...be made in accordance with the latest revision of ANSI Z223 1 NFPA 54 Install 3 in nipples into the two 3 in NPT lower tappings in the front section and install ball valves so the boiler can be blown...

Page 19: ...ted combustion analyzer WARNING Never use an open flame to test for gas leaks Always use an approved leak detection method Failure to comply with this warning can cause extensive property damage sever...

Page 20: ...ove the bottom heat transfer rod from each flue 3 Replace the cleanout covers and fire the boiler for at least 15 minutes 4 Check the flue temperature If it s greater than 320 F 160 C reseal the clean...

Page 21: ...ansfer rods in the correct order Figure 7 9 Inspect the cleanout cover insulation and rope seal If damaged or deteriorated replace them 10 Install the clean out covers and reseal them with a silicone...

Page 22: ...Page 22 SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 26 Boiler Assembly...

Page 23: ...Steam Safety Valve 15 lb 61986 1 1 1 1 1 3 Steam Safety Valve 15 lb 61987 1 19 Back Section 01 3700 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Steam Blank Flange Back 70 1223 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 In...

Page 24: ...es or chimney escaping into the living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or around the appliance...

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